A steel wire deburring device for gabion processing
Patent Information
- Application Number
- CN202522077113.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0004]基于此,本实用新型的目的是提供一种格宾石笼网加工用钢丝去毛刺设备,以解决现有的格宾石笼网加工用钢丝去毛刺设备在使用的时候,零件通过高速旋转与钢丝表面的摩擦实现毛刺磨削,高速旋转被卷入丝体间隙,形成杂质卡滞,若不及时清除,会导致抛光零件之间的间隙变小,与钢丝的接触由切削变为剐蹭,降低去毛刺精度,其零件老化后因缺乏便捷调节紧固设计,极易引发夹持松动,对生产造成多重影响的问题
[0013] 1. This utility model uses a first spring to provide welding resistance to the first contact frame. The first adjusting sleeve is connected to the mounting frame by a thread. When the operator rotates the first adjusting sleeve clockwise, the first adjusting sleeve will move axially along the thread of the mounting frame towards the first spring under the transmission action of the thread. Since the end face of the first adjusting sleeve is in contact with one end of the first spring, its movement will directly compress the spring, increasing the compression of the first spring. According to Hooke's Law, even if the first spring ages and the clamping force decreases, the elastic force can still be restored to the initial design value by increasing the compression, thereby ensuring that the clamping force of the first contact frame on the steel wire body remains stable.
Smart Images

Figure CN224643138U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gabion mesh processing, specifically a deburring device for steel wire used in gabion mesh processing. Background Technology
[0002] Gabion mesh is mechanically woven from high corrosion-resistant, high-strength, and ductile low-carbon steel wire or PVC-coated steel wire. There are corresponding standards for the tensile strength of the steel wire and the weight of the metal coating. During the production process, the cutting of the steel wire will cause burrs to be generated on the surface of the steel wire. Therefore, a deburring equipment for steel wire in gabion mesh processing is needed.
[0003] Existing deburring equipment for gabion mesh processing relies on high-speed rotation of parts to rub against the wire surface, thus grinding away burrs. However, these high-speed rotations can cause burrs to get caught in the gaps between the wires, leading to impurities becoming stuck. If not removed promptly, this can reduce the gaps between the polished parts, changing the contact with the wire from cutting to scraping, thus lowering the deburring accuracy. Furthermore, the lack of convenient adjustment and fastening design after the parts age can easily cause the clamps to loosen, resulting in multiple problems that affect production. Therefore, there is an urgent need for a new type of deburring equipment for gabion mesh processing. Utility Model Content
[0004] Based on this, the purpose of this utility model is to provide a deburring device for steel wire in gabion mesh processing, so as to solve the problem that in the existing deburring device for steel wire in gabion mesh processing, the parts achieve burr grinding by friction between the parts and the steel wire surface through high-speed rotation. The high-speed rotation causes the burrs to be rolled into the gap between the wires, forming impurities that get stuck. If they are not removed in time, the gap between the polished parts will become smaller, and the contact with the steel wire will change from cutting to scraping, reducing the deburring accuracy. After the parts age, due to the lack of convenient adjustment and fastening design, it is very easy to cause the clamping to loosen, which has multiple impacts on production.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a deburring device for steel wire in gabion mesh processing, comprising a mounting frame, wherein a first adjusting sleeve is fixedly connected to the outer wall of the mounting frame, a first spring is abutted against the outer wall of the first adjusting sleeve, a first abutting frame is welded to one end of the first spring, a first positioning rod is fixedly connected to one side of the first abutting frame, a first motor is fixedly connected to the outer wall of the first positioning rod, an abutting wheel axle is installed at one end of the first motor, a steel wire body is abutted against the outer wall of the abutting wheel axle, a second abutting frame is installed on the outer wall of the wheel, a second spring is welded to both ends of the second abutting frame, a second adjusting sleeve is abutted against the inner wall of the mounting frame, a second motor is fixedly connected to the outer wall of the second positioning rod, a roller is installed at one end of the second motor, and a rubber sleeve is fitted to the outer wall of the roller.
[0006] The inner wall of each mounting bracket is fixedly connected to a third positioning rod, the outer wall of each third positioning rod is fixedly connected to an air pump, the outer wall of each air pump is fitted with an air pipe, one end of each air pipe is fitted with a rotary seal, one side of each rotary seal is fitted with a polishing cylinder, the outer wall of each polishing cylinder is welded with polishing wire, the inner wall of each polishing cylinder is provided with air holes, one end of each polishing cylinder is fitted with a third motor, and the inner wall of each third motor is fixedly connected to a fourth positioning rod.
[0007] Preferably, the mounting bracket is threadedly connected to the first adjusting sleeve, and the inner wall of the first adjusting sleeve is threaded.
[0008] Preferably, the first spring is arranged perpendicular to the first abutment frame, and the first spring is arranged symmetrically about the central axis of the first abutment frame.
[0009] Preferably, the first contact frame is movably connected to the contact wheel axle, and the inner wall of the first contact frame has an open design.
[0010] Preferably, the polishing wires are arranged in a ring array on the outer wall of the polishing cylinder, and the polishing cylinder is engaged with the third motor.
[0011] Preferably, the fourth positioning rod is threadedly connected to the third motor, and the fourth positioning rod is symmetrically arranged about the central axis of the third motor.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model uses a first spring to provide welding resistance to the first contact frame. The first adjusting sleeve is connected to the mounting frame by a thread. When the operator rotates the first adjusting sleeve clockwise, the first adjusting sleeve will move axially along the thread of the mounting frame towards the first spring under the transmission action of the thread. Since the end face of the first adjusting sleeve is in contact with one end of the first spring, its movement will directly compress the spring, increasing the compression of the first spring. According to Hooke's Law, even if the first spring ages and the clamping force decreases, the elastic force can still be restored to the initial design value by increasing the compression, thereby ensuring that the clamping force of the first contact frame on the steel wire body remains stable.
[0014] 2. This utility model uses a polishing cylinder and polishing wire to form a deburring unit. The two are integrated through welding. Combined with the conveying path of the steel wire body, it achieves efficient deburring. The high-speed rotating polishing wire is kept taut due to centrifugal force. When the steel wire body passes through the polishing cylinder at a constant speed, the tip of the polishing wire will generate intense friction and cutting action with the burrs on the surface of the steel wire body. Since the hardness of the polishing wire is higher than that of the burrs, it can quickly peel the burrs off the surface of the steel wire body. The burr fragments, metal chips and a small amount of oil that are peeled off the surface of the steel wire body are blown out by a continuous airflow through the air holes. When impurities are stuck in the polishing wire, the airflow will act directly on the surface of the impurities, generating a thrust in the direction of the air holes. The airflow can penetrate the gaps of the polishing wire and blow out the stuck impurities directly. Attached Figure Description
[0015] Figure 1 This is a front view of the present invention.
[0016] Figure 2 This is a schematic diagram of the structure of the present invention from a vertical rear view.
[0017] Figure 3 This utility model Figure 1 Enlarged structural diagram of section A in the middle;
[0018] Figure 4 This utility model Figure 1 Enlarged structural diagram of section B.
[0019] In the diagram: 1. Mounting frame; 2. First adjusting sleeve; 3. First spring; 4. First abutting frame; 5. First positioning rod; 6. First motor; 7. Abutting wheel axle; 8. Steel wire body; 9. Rotating wheel; 10. Second abutting frame; 11. Second spring; 12. Second adjusting sleeve; 13. Second positioning rod; 14. Second motor; 15. Roller shaft; 16. Rubber sleeve; 17. Third positioning rod; 18. Air pump; 19. Air pipe; 20. Rotary seal; 21. Polishing cylinder; 22. Polishing wire; 23. Air hole; 24. Third motor; 25. Fourth positioning rod. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0021] The embodiments of this utility model will be described below based on its overall structure.
[0022] Please see Figure 1-4A deburring device for gabion mesh processing includes a mounting frame 1. First adjusting sleeves 2 are fixedly connected to the outer walls of the mounting frame 1. The mounting frame 1 and the first adjusting sleeves 2 are threaded together, and the inner wall of the first adjusting sleeves 2 is threaded. A first spring 3 abuts against the outer wall of the first adjusting sleeve 2. A first contact frame 4 is welded to one end of the first spring 3. The first spring 3 and the first contact frame 4 are perpendicularly arranged and symmetrically arranged about the central axis of the first contact frame 4. A first positioning rod 5 is fixedly connected to one side of the first contact frame 4. A first motor 6 is fixedly connected to the outer wall of the first positioning rod 5. A contact wheel axle 7 is installed at one end of the first motor 6. The first contact frame 4 is movably connected to the contact wheel axle 7, and the inner wall of the first contact frame 4 is designed with openings. A steel wire body 8 abuts against the outer wall of the contact wheel axle 7. A rotating wheel 9 abuts against the outer wall of the rotating wheel 9. A second contact frame 10 is installed on the outer wall of the rotating wheel 9. Second springs 1 are welded to both ends of the second contact frame 10. 1. One end of the second spring 11 abuts against the second adjusting sleeve 12. The inner wall of the mounting frame 1 is fixedly connected to the second positioning rod 13. The outer wall of the second positioning rod 13 is fixedly connected to the second motor 14. One end of the second motor 14 is equipped with a roller 15. The outer wall of the roller 15 is fitted with a rubber sleeve 16. The first spring 3 is set to provide welding abutment against the first abutting frame 4. The first adjusting sleeve 2 is connected to the mounting frame 1 by a thread. When the operator rotates the first adjusting sleeve 2 clockwise, under the transmission action of the thread, the first adjusting sleeve 2 will move axially along the thread of the mounting frame 1 towards the first spring 3. Since the end face of the first adjusting sleeve 2 is in contact with one end of the first spring 3, its movement will directly compress the spring, increasing the compression of the first spring 3. According to Hooke's Law, even if the first spring 3 ages and the clamping force decreases, the elastic force can still be restored to the initial design value by increasing the compression, thereby ensuring that the clamping force of the first abutting frame 4 on the steel wire body 8 remains stable.
[0023] Please see Figure 1-4A deburring device for gabion mesh processing is described. The inner wall of the mounting frame 1 is fixedly connected to a third positioning rod 17. An air pump 18 is fixedly connected to the outer wall of the third positioning rod 17. An air pipe 19 is installed on the outer wall of the air pump 18. A rotary seal 20 is installed at one end of the air pipe 19. A polishing cylinder 21 is installed on one side of the rotary seal 20. Polishing wires 22 are welded to the outer wall of the polishing cylinder 21 and arranged in a circular array. The polishing cylinder 21 is engaged with a third motor 24. Air holes 23 are opened on the inner wall of the polishing cylinder 21. A third motor 24 is installed at one end of the polishing cylinder 21. A fourth positioning rod 25 is fixedly connected to the inner wall of the third motor 24. The fourth positioning rods 25 are threadedly connected to the third motor 24 and are symmetrically arranged about the central axis of the third motor 24. The polishing cylinder 21 and polishing wire 22 form a deburring unit, which are integrated through welding. Together with the conveying path of the steel wire body 8, they achieve efficient deburring. The high-speed rotating polishing wire 22 is kept taut due to centrifugal force. When the steel wire body 8 passes through the polishing cylinder 21 at a constant speed, the tip of the polishing wire 22 will generate intense friction and cutting action with the burrs on the surface of the steel wire body 8. Since the hardness of the polishing wire 22 is higher than that of the burrs, it can quickly peel the burrs off the surface of the steel wire body 8. The burr fragments, metal chips and a small amount of oil that are peeled off the surface of the steel wire body 8 are continuously blown out by the air holes 23. When impurities are stuck in the polishing wire 22, the air flow will act directly on the surface of the impurities, generating a thrust in the direction of the air holes 23. The air flow can penetrate the gaps of the polishing wire 22 and blow out the stuck impurities directly.
[0024] Working principle: In use, take out the device and place it in the designated position. Secure the third positioning rod 17 to the air pump 18 using threads. Then, engage and secure the third motor 24 to the polishing cylinder 21 using threads. Next, secure the fourth positioning rod 25 to the third motor 24 using threads. Then, fit the rubber sleeve 16 onto the roller shaft 15. Engage and secure the second motor 14 to the roller shaft 15 using threads. Then, secure the second positioning rod 13 to the second motor 14 using threads. Next, secure the first motor 6 to the contact wheel shaft 7 using threads. Then, secure the first positioning rod 5 to the first motor 6 using threads. Next, adjust the mounting bracket 1 to the first adjusting sleeve 2 to the designated position using threads. Position the first adjusting sleeve 2 against the first spring 3. Finally, adjust the mounting bracket 1 to the second adjusting sleeve 12 using threads. At the designated position, the second adjusting sleeve 12 is brought into contact with the second spring 11, the first motor 6 is turned on, and the first motor 6 drives the contact wheel shaft 7 to rotate, so that the contact wheel shaft 7 conveys the steel wire body 8. The second motor 14 is turned on, and the second motor 14 drives the roller shaft 15 to rotate, so that the steel wire body 8 is conveyed. The third motor 24 is turned on, and the third motor 24 drives the polishing cylinder 21 to rotate, so that the polishing wire 22 removes burrs from the steel wire body 8. Finally, according to the usage requirements, the air pump 18 is turned on, and the air pump 18 drives the air hole 23 to spray air, so that impurities in the gaps of the polishing wire 22 are removed. This completes the use of the device. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A deburring device for steel wire used in gabion mesh processing, comprising a mounting frame (1), characterized in that: The outer wall of the mounting bracket (1) is fixedly connected to a first adjusting sleeve (2). The outer wall of the first adjusting sleeve (2) abuts against a first spring (3). One end of the first spring (3) is welded to a first abutting frame (4). One side of the first abutting frame (4) is fixedly connected to a first positioning rod (5). The outer wall of the first positioning rod (5) is fixedly connected to a first motor (6). One end of the first motor (6) is equipped with an abutting wheel shaft (7). The outer wall of the abutting wheel shaft (7) abuts against a steel wire body (8). The outer wall of the steel wire body (8) is fixedly connected to a first adjusting sleeve (2). The wall is in contact with a rotating wheel (9), and a second contact frame (10) is installed on the outer wall of the rotating wheel (9). A second spring (11) is welded to both ends of the second contact frame (10). One end of the second spring (11) is in contact with a second adjusting sleeve (12). A second positioning rod (13) is fixedly connected to the inner wall of the mounting frame (1). A second motor (14) is fixedly connected to the outer wall of the second positioning rod (13). A roller shaft (15) is installed at one end of the second motor (14). A rubber sleeve (16) is attached to the outer wall of the roller shaft (15). The inner wall of the mounting bracket (1) is fixedly connected to a third positioning rod (17), the outer wall of the third positioning rod (17) is fixedly connected to an air pump (18), the outer wall of the air pump (18) is equipped with an air pipe (19), one end of the air pipe (19) is equipped with a rotary seal (20), one side of the rotary seal (20) is equipped with a polishing cylinder (21), the outer wall of the polishing cylinder (21) is welded with polishing wire (22), the inner wall of the polishing cylinder (21) is provided with air holes (23), one end of the polishing cylinder (21) is equipped with a third motor (24), and the inner wall of the third motor (24) is fixedly connected to a fourth positioning rod (25).
2. The deburring equipment for steel wire used in gabion mesh processing according to claim 1, characterized in that: The mounting bracket (1) is threadedly connected to the first adjusting sleeve (2), and the inner wall of the first adjusting sleeve (2) is threaded.
3. The deburring equipment for steel wire used in gabion mesh processing according to claim 1, characterized in that: The first spring (3) is perpendicular to the first abutment (4), and the first spring (3) is symmetrical about the central axis of the first abutment (4).
4. The deburring equipment for steel wire used in gabion mesh processing according to claim 1, characterized in that: The first contact frame (4) is movably connected to the contact wheel shaft (7), and the inner wall of the first contact frame (4) is designed with openings.
5. The deburring equipment for steel wire used in gabion mesh processing according to claim 1, characterized in that: The polishing wires (22) are arranged in a ring array on the outer wall of the polishing cylinder (21), and the polishing cylinder (21) is engaged with the third motor (24).
6. The deburring equipment for steel wire used in gabion mesh processing according to claim 1, characterized in that: The fourth positioning rod (25) is threadedly connected to the third motor (24), and the fourth positioning rod (25) is symmetrically arranged with respect to the central axis of the third motor (24).