Packaging equipment for organic fertilizer production

Abstract

The utility model discloses a kind of packaging equipment for organic fertilizer production, including support frame, conveying belt, spiral scrap piece, prismatic hopper, pressure block, rotating platform and pressure-bearing part;Control box is provided on the support frame, the bottom of support frame is provided with cross bar, conveying belt is provided on cross bar, the both ends of cross bar are all provided with upper fixed seat provided with;The utility model is with structured design, the device is integrated all core packaging functions by single support carrier, discard the exclusive support architecture of traditional discrete module and long-distance conveying pipeline, realize the compact layout of functional unit, substantially reduce equipment overall space occupation, can be flexibly adapted to small and medium-sized production scene and large factory high-density production line layout, simultaneously, integrated structure reduces redundant drive component and discrete transport demand, effectively reduce manufacturing cost and transport cost, and overall precision calibration has been completed before shipment, and installation is convenient on site.

Description

Technical Field

[0001] This utility model relates to the field of packaging equipment technology, and in particular to a packaging equipment used in the production of organic fertilizer. Background Technology

[0002] After years of development, organic fertilizer packaging equipment has matured in core functions such as metering accuracy and sealing strength, meeting basic packaging needs. However, with the increasing demands for compactness, ease of operation, and maintenance efficiency from large-scale agricultural production, current mainstream equipment generally suffers from cumbersome structural disassembly and low integration. Specifically, this manifests in the following ways: First, the discrete deployment of multiple modules leads to structural redundancy, resulting in significant space and cost burdens. Although the core packaging functions of current organic fertilizer packaging equipment are mature, they generally adopt a discrete modular design. Each functional unit requires independent configuration of support architecture and installation benchmarks, leading to high overall structural redundancy. Functional units need to be connected through long-distance conveying pipelines and multiple sets of rigid connectors, which not only significantly increases the overall space occupied by the equipment, making it difficult to adapt to the space constraints of small and medium-sized production scenarios, but also increases steel consumption due to the existence of dedicated support architecture and redundant drive components. In addition to manufacturing costs, the discrete structure requires the disassembly of multiple units for transportation, which not only increases transportation costs but also makes it prone to precision loss due to component collisions during transportation. The overall space and cost-effectiveness are poor. Secondly, the multi-node connection and distributed control lead to inefficient operation and maintenance and insufficient operational coordination. Because the existing equipment has discrete functional modules, it relies on a large number of rigid connection nodes to connect the units. These nodes are easily affected by the sticky dust of organic fertilizer, which can cause sealing failure. Frequent replacement of sealing components is required, and multiple sets of connecting parts need to be disassembled when cleaning blockages or performing maintenance. The operation is cumbersome and time-consuming, which limits the equipment's uptime. In addition, each functional module corresponds to an independent distributed control unit, which requires operators to set multiple sets of operating parameters. The operation threshold is high, and there is a lack of linkage logic between modules. Problems such as material overflow caused by parameter mismatch are prone to occur, increasing manual operation and maintenance costs and material loss. The overall operation and maintenance efficiency and operational coordination are difficult to meet the actual production needs. Utility Model Content

[0003] The purpose of this invention is to provide a packaging device for organic fertilizer production to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a packaging equipment for organic fertilizer production, including a support frame, a control box on the support frame, a crossbar at the bottom of the support frame, a conveyor belt on the crossbar, fixed seats at both ends of the crossbar, uprights on the fixed seats, and the uprights on both sides of the conveyor belt. A fixing hole is opened at the top of the upright, and a connecting screw is installed in the fixing hole. An adjusting nut is threaded to one end of the connecting screw, and a limiting block is installed at the end of the connecting screw. A threaded hole is opened at the center of the limiting block, a baffle is installed on the limiting block, and a limiting groove is opened on the baffle, and the limiting block is engaged in the limiting groove. A weaving machine is installed at one end of the conveyor belt.

[0005] As a further technical solution of this utility model, the upper surface of the support frame is provided with a connecting frame, the connecting frame is provided with a storage box, the upper surface of the storage box is provided with an elliptical groove, the upper surface of the storage box is provided with a crushing chamber, the bottom of the crushing chamber is provided with an elliptical hopper, and the elliptical hopper is engaged in the elliptical groove.

[0006] As a further technical solution of this utility model, shaft holes are provided on both outer walls of the storage box, a rotating shaft is provided in the shaft hole, a bearing is provided in the shaft hole, a rotating motor is provided at one end of the rotating shaft, and a spiral crushing plate is welded on the outer wall of the rotating shaft.

[0007] As a further technical solution of this utility model, the bottom of the storage box is provided with a prismatic discharge hopper, the end of the prismatic discharge hopper is provided with a conical bottom connector, the outer wall of the conical bottom connector is provided with a connecting arm, and both ends of the connecting arm are provided with mounting blocks.

[0008] As a further technical solution of this utility model, a telescopic cylinder is provided on the inner wall of the mounting block, a pressure block is provided at the output end of the telescopic cylinder, a pressure bearing member is provided at the bottom of the conical bottom connector corresponding to the position of the pressure block, and a through hole is provided on the conical bottom connector.

[0009] As a further technical solution of this utility model, swing blocks are provided on both sides of the conical bottom connector, and through holes are provided at the positions of the swing blocks corresponding to the through holes, and shafts are provided in the through holes and through holes.

[0010] As a further technical solution of this utility model, a rotating platform is provided at one end of the shaft, and a servo motor is provided on one side of the rotating platform.

[0011] Compared with existing technologies, the beneficial effects achieved by this utility model are as follows: This utility model adopts a structured design. The device integrates all core packaging functions through a single support carrier, abandoning the dedicated support architecture and long-distance conveying pipelines of traditional discrete modules. This achieves a compact layout of functional units, significantly reducing the overall space occupied by the equipment. It can flexibly adapt to small and medium-sized production scenarios as well as high-density production line layouts in large factories. At the same time, the integrated structure reduces redundant drive components and discrete transportation needs, effectively reducing manufacturing and transportation costs. Furthermore, the overall precision calibration is completed before leaving the factory, making on-site installation convenient and avoiding secondary precision debugging after the installation of discrete equipment, thus significantly optimizing the equipment. The device boasts a comprehensive lifecycle cost reduction. Furthermore, its integrated connection replaces traditional multi-node rigid connections, significantly reducing the number of connection nodes. The superior sealing structure lowers the risk of dust leakage and the frequency of sealing component replacement, greatly enhancing maintenance convenience. Simultaneously, a centralized control unit enables parameter linkage across all functional modules. Operators only need to set core parameters, and the system automatically matches the operating parameters of each unit, significantly lowering the operational threshold. Built-in intelligent linkage logic effectively prevents material overflow issues. Moreover, maintenance eliminates the need to disassemble long pipelines, simplifying the cleaning and replacement of critical components, significantly improving equipment uptime, and effectively reducing labor costs and material losses. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is an exploded view of the supporting structure of this utility model;

[0015] Figure 3 This is an exploded view of part of the structure of this utility model;

[0016] Figure 4 for Figure 3 A magnified structural diagram of region A in the middle.

[0017] In the diagram: 1. Support frame; 2. Control box; 3. Crossbar; 4. Fixed base; 5. Upright; 6. Fixed hole; 7. Connecting screw; 8. Adjusting nut; 9. Limiting block; 10. Threaded hole; 11. Baffle; 12. Limiting groove; 13. Conveyor belt; 14. Weaving machine; 15. Connecting frame; 16. Storage box; 17. Elliptical trough; 18. Crushing chamber; 19. Elliptical hopper; 20. Shaft hole; 21. Rotating shaft; 22. Spiral crushing blade; 23. Bearing; 24. Rotating motor; 25. Prismatic discharge hopper; 26. Conical bottom connector; 27. Connecting arm; 28. Mounting block; 29. ​​Telescopic cylinder; 30. Pressure block; 31. Through hole; 32. Swinging stop; 33. Through hole; 34. Shaft; 35. Rotating platform; 36. Servo motor; 37. Pressure bearing component. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] Please see the appendix Figure 1 -Appendix Figure 4This utility model provides an embodiment of a packaging device for organic fertilizer production, comprising a support frame 1, a control box 2 mounted on the support frame 1, a crossbar 3 at the bottom of the support frame 1, a conveyor belt 13 mounted on the crossbar 3, fixed seats 4 at both ends of the crossbar 3, uprights 5 mounted on the fixed seats 4, and the uprights 5 positioned on both sides of the conveyor belt 13. A fixing hole 6 is provided at the top of the upright 5, and a connecting screw 7 is installed within the fixing hole 6. An adjusting nut 8 is threadedly connected to one end of the connecting screw 7, and a limiting block 9 is provided at the end of the connecting screw 7. A threaded hole 10 is provided at the center of the limiting block 9, and a baffle 11 is provided on the limiting block 9. A limiting groove 12 is provided on the baffle 11, and the limiting block 9 is engaged within the limiting groove 12. A weaving machine 14 is installed at one end of the conveyor belt 13; a connecting frame 15 is installed on the upper surface of the support frame 1, and a storage box 16 is installed on the connecting frame 15. An elliptical groove 17 is opened on the upper surface of the storage box 16, and a crushing chamber 18 is provided on the upper surface of the storage box 16. An elliptical hopper 19 is provided at the bottom of the crushing chamber 18, and the elliptical hopper 19 is engaged in the elliptical groove 17. The crushing chamber 18 is fixed to the upper surface of the storage box 16 by bolts; shaft holes 20 are opened on both outer walls of the storage box 16, and a rotating shaft 21 is installed in the shaft hole 20. A bearing 23 is installed in the shaft hole 20. A rotating motor 24 is installed at one end of the rotating shaft 21, and spiral crushing blades 22 are welded on the outer wall of the rotating shaft 21. The spiral crushing blades 22 are continuously spirally distributed along the axial direction of the rotating shaft 21, and... Completely located inside the crushing chamber 18, it can simultaneously crush materials and convey them to the elliptical hopper 19 when rotating with the rotating shaft 21; a prismatic discharge hopper 25 is provided at the bottom of the storage box 16, and a conical bottom connector 26 is provided at the end of the prismatic discharge hopper 25. A connecting arm 27 is provided on the outer wall of the conical bottom connector 26, and mounting blocks 28 are provided at both ends of the connecting arm 27. The mounting blocks 28 and the connecting arm 27 are fixed by welding, and the inner wall of the mounting block 28 is provided with a mounting groove that matches the telescopic cylinder 29 to ensure the telescopic cylinder 29 is stably assembled; the telescopic cylinder 29 is provided on the inner wall of the mounting block 28, and a pressure block 30 is provided at the output end of the telescopic cylinder 29. A pressure bearing 37 is provided at the bottom of the conical bottom connector 26 corresponding to the position of the pressure block 30. The component 26 has a through hole 31, which has the same diameter as the through hole 33 on the swing stop 32 and is collinear with the axis, providing a passage for the shaft 34 and ensuring its smooth rotation. Both sides of the conical bottom connector 26 are provided with swing stops 32, and the swing stops 32 have through holes 33 at the positions corresponding to the through holes 31. The shaft 34 is provided in the through holes 33 and the through holes 31. The swing stops 32 are rotatably connected to the conical bottom connector 26 through the shaft 34. When rotating, the feeding channel of the conical bottom connector 26 can be opened and closed to realize the feeding amount control. One end of the shaft 34 is provided with a rotating platform 35, and a servo motor 36 is provided on one side of the rotating platform 35. The servo motor 36 is connected to the rotating platform 35 and can drive the rotating platform 35 to drive the shaft 34.

[0020] Working Principle: Using this invention, the operator first adjusts the spacing of the baffles 11 according to the width of the packaging bag for the organic fertilizer to be packaged, using the upright 5, connecting screw 7, and adjusting nut 8. The operator then rotates the adjusting nut 8 in the fixing hole 6 at the top of the upright 5, causing the connecting screw 7 to move axially. The limiting block 9 at the end of the connecting screw 7 moves with the screw, and because the limiting block 9 is engaged in the limiting groove 12 of the baffle 11, it can drive the two baffles 11 to move closer or further apart synchronously until the spacing matches the width of the packaging bag. After adjustment, the threaded hole 10 in the center of the limiting block 9 can be fixed a second time with bolts to ensure that the baffles 11 do not shift during operation. Simultaneously, the tension of the conveyor belt 13 on the bottom crossbar 3 of the support frame 1 is checked to ensure... Its operation is stable, and the fixed seats 4 at both ends of the crossbar 3 provide stable support for the upright 5. The organic fertilizer to be packaged is put into the crushing chamber 18 above the storage box 16. The control box 2 sends a signal to start the rotating motor 24 outside the shaft holes 20 on both sides of the storage box 16. The rotating motor 24 drives the rotating shaft 21, which passes through the shaft hole 20 and the bearing 23 inside the shaft hole 20, to rotate at high speed. The spiral crushing blades 22 welded to the outer wall of the rotating shaft 21 rotate with the shaft, shearing and grinding the organic fertilizer in the crushing chamber 18, breaking up the lumpy material. The crushed organic fertilizer falls through the elliptical hopper 19 at the bottom of the crushing chamber 18. Because the elliptical hopper 19 is engaged in the elliptical groove 17 on the upper surface of the storage box 16, it can be accurately introduced into the storage box 16 for temporary storage. At the same time, the elliptical hopper 19 and the elliptical hopper 19 are connected to the storage box 16. The mating structure of the elliptical groove 17 can reduce dust leakage. The storage box 16 is fixed by the connecting frame 15 on the upper surface of the support frame 1 to ensure the overall structural stability during the storage process. When the downstream is ready, the control box 2 controls the prismatic hopper 25 at the bottom of the storage box 16 to open the discharge. The end of the prismatic hopper 25 is connected to the conical bottom connector 26. The swing blocks 32 on both sides of the conical bottom connector 26 are hinged to the shaft 34 in the through hole 31 on the conical bottom connector 26 through the through hole 33, and can rotate around the shaft 34. The control box 2 starts the servo motor 36 on one side of the rotating platform 35. The servo motor 36 drives the rotating platform 35 to drive the shaft 34 and the swing blocks 32 connected to the shaft 34, thereby adjusting the conical bottom connector 26. The opening and closing degree of the feed inlet controls the falling speed of the organic fertilizer to avoid spillage due to excessive feeding. The connecting arm 27 on the outer wall of the conical bottom connector 26 drives the mounting blocks 28 at both ends to move synchronously. The telescopic cylinder 29 on the inner wall of the mounting block 28 receives the signal from the control box 2 and pushes the pressure block 30 at the output end to move towards the opening of the packaging bag. The bearing member 37 at the bottom of the conical bottom connector 26 corresponding to the position of the pressure block 30 forms a support. The pressure block 30 and the bearing member 37 cooperate to squeeze, flatten, and stabilize the opening of the packaging bag to ensure the subsequent sealing quality. The conveyor belt 13 transports the bag to the position of the weaving machine 14 to weave and seal the opening of the packaging bag to complete the packaging. During the conveying process, the baffle 11 can prevent the packaging bag from shifting and ensure accurate sealing position.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A packaging apparatus for use in the production of organic fertilizers, comprising a support frame (1), characterized in that: The support frame (1) is equipped with a control box (2), a crossbar (3) is provided at the bottom of the support frame (1), a conveyor belt (13) is provided on the crossbar (3), a fixed seat (4) is provided at both ends of the crossbar (3), a vertical pole (5) is provided on the fixed seat (4), and the vertical pole (5) is provided on both sides of the conveyor belt (13). A fixing hole (6) is provided at the top of the vertical pole (5), a connecting screw (7) is provided in the fixing hole (6), an adjusting nut (8) is threaded to one end of the connecting screw (7), a limiting block (9) is provided at the end of the connecting screw (7), a threaded hole (10) is provided at the center of the limiting block (9), a baffle (11) is provided on the limiting block (9), a limiting groove (12) is provided on the baffle (11), and the limiting block (9) is engaged in the limiting groove (12). A weaving machine (14) is provided at one end of the conveyor belt (13).

2. The packaging equipment for organic fertilizer production according to claim 1, characterized in that: The upper surface of the support frame (1) is provided with a connecting frame (15), and a storage box (16) is provided on the connecting frame (15). An elliptical groove (17) is opened on the upper surface of the storage box (16), and a crushing chamber (18) is provided on the upper surface of the storage box (16). An elliptical bucket (19) is provided at the bottom of the crushing chamber (18), and the elliptical bucket (19) is engaged in the elliptical groove (17).

3. The packaging equipment for organic fertilizer production according to claim 2, characterized in that: The storage box (16) has shaft holes (20) on both outer walls. A rotating shaft (21) is installed in the shaft hole (20). A bearing (23) is installed in the shaft hole (20). A rotating motor (24) is installed at one end of the rotating shaft (21). Spiral crushing discs (22) are welded on the outer wall of the rotating shaft (21).

4. The packaging equipment for organic fertilizer production according to claim 3, characterized in that: The bottom of the storage box (16) is provided with a prismatic feeding hopper (25), and the end of the prismatic feeding hopper (25) is provided with a conical bottom connector (26). The outer wall of the conical bottom connector (26) is provided with a connecting arm (27), and both ends of the connecting arm (27) are provided with mounting blocks (28).

5. The packaging equipment for organic fertilizer production according to claim 4, characterized in that: The inner wall of the mounting block (28) is provided with a telescopic cylinder (29), the output end of the telescopic cylinder (29) is provided with a pressure block (30), the bottom of the conical bottom connector (26) is provided with a pressure bearing (37) corresponding to the position of the pressure block (30), and a through hole (31) is provided on the conical bottom connector (26).

6. The packaging equipment for organic fertilizer production according to claim 5, characterized in that: Both sides of the conical bottom connector (26) are provided with swing blocks (32), and the swing blocks (32) are provided with through holes (33) at the positions corresponding to the through holes (31), and shafts (34) are provided in the through holes (33) and through holes (31).

7. The packaging equipment for organic fertilizer production according to claim 6, characterized in that: A rotating platform (35) is provided at one end of the shaft (34), and a servo motor (36) is provided on one side of the rotating platform (35).

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