A silicone protective film coating machine
Patent Information
- Application Number
- CN202521834694.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0003]经检索,中国专利公开号为CN223027566U,公开了一种硅胶保护膜涂布机,包括涂布机立板、下涂布罩、下烘箱、上烘箱和上涂布罩,所述下涂布罩和上涂布罩分别固定在涂布机立板一侧的外壁上,该技术方案在使用时其通过喷涂管将涂料喷洒在硅胶保护膜上然后通过涂布辊进行将涂料均匀抹开,但是该设备在使用时其硅胶保护膜上下两侧的涂布辊无法调节,使得该设备在实际生产中无法根据硅胶保护膜的厚度等规格调整涂布间隙,导致设备难以适配不同类型的硅胶保护膜生产需求,适用性受到限制,故而提出一种硅胶保护膜涂布机来解决上述所提出的问题
[0016] This silicone protective film coating machine, through the coordinated action of the control motor, bevel gear, adjusting screw and guide column in the adjustment mechanism, allows the lifting frame to be raised and lowered precisely. With the synchronous movement of the coating box and drying box in the drying and coating assembly, the gap between the coating rollers on the upper and lower sides and the film material can be flexibly adjusted, effectively adapting to the production needs of silicone protective films of different thicknesses and solving the problem of poor applicability caused by the fixed coating rollers in traditional equipment.
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Figure CN224657138U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of silicone protective film coating machines, and in particular to a silicone protective film coating machine. Background Technology
[0002] Silicone screen protectors are primarily used to protect electronic products. The mainstream silicone screen protector is the PET silicone screen protector, which is suitable for protecting the surfaces of mobile phones, computers, various screen displays, mirrors, glass, and other surfaces, providing protection against scratches, dust, and radiation.
[0003] A search revealed Chinese Patent Publication No. CN223027566U, which discloses a silicone protective film coating machine, comprising a coating machine upright plate, a lower coating cover, a lower drying oven, an upper drying oven, and an upper coating cover. The lower and upper coating covers are respectively fixed to the outer wall of one side of the coating machine upright plate. In use, this technical solution sprays the coating onto the silicone protective film through a spray pipe and then spreads the coating evenly through coating rollers. However, the coating rollers on the upper and lower sides of the silicone protective film cannot be adjusted during use, making it impossible to adjust the coating gap according to the thickness and other specifications of the silicone protective film in actual production. This results in the equipment being difficult to adapt to the production needs of different types of silicone protective films, thus limiting its applicability. Therefore, a silicone protective film coating machine is proposed to solve the above-mentioned problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a silicone protective film coating machine to solve the problems mentioned in the background section.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A silicone protective film coating machine includes a base and a lifting frame. The lifting frame is located above the base. Two support frames are provided on the top of the base. An adjustment mechanism is provided inside the rear support frame, extending to its outer side and fixedly connected to the lifting frame. A drying coating assembly is provided between the lifting frame and the opposite sides of the two support frames. A traction mechanism is provided between the lifting frame and the opposite sides of the two support frames, located outside the drying coating assembly. A scraper assembly is provided inside the drying coating assembly, extending to its outer side.
[0007] The adjusting mechanism includes a lifting block, which is fixedly installed on the rear side of the bottom of the lifting frame and extends into the interior of the rear support frame. An adjusting screw is rotatably installed on the bottom of the lifting block and rotatably connected to the interior of the support frame. Guide columns located on both sides of the adjusting screw and extending into the interior of the support frame are fixedly installed on the bottom of the lifting block. A control motor is fixedly installed on the rear side of the rear support frame. Bevel gears are fixedly installed on the output shaft of the control motor and the outer side of the adjusting screw, and the two bevel gears mesh with each other.
[0008] Preferably, the drying and coating assembly includes a drying chamber and a coating chamber, with two drying chambers and two coating chambers, which are respectively fixedly installed on the inner side of the lifting frame and between the opposite sides of the two support frames. A heating rod is fixedly installed on the inner side of the drying chamber, a coating roller is rotatably installed inside the coating chamber, and a spray pipe is fixedly installed inside the coating chamber.
[0009] Preferably, the traction mechanism includes guide rollers, idler rollers, and traction rollers, with two of each, rotatably mounted on the inner side of the lifting frame and between the opposite sides of the two support frames. The guide rollers, idler rollers, and traction rollers are located on the outer sides of the drying box and the coating box. Protective covers are fixedly installed on the front side of the front support frame and the outer side of the lifting frame. One end of each guide roller, idler roller, and traction roller extends into the interior of the protective cover and is connected by a transmission belt. A drive motor is fixedly installed on the front side of the protective cover, and the output shaft of the drive motor is fixedly connected to the traction roller.
[0010] Preferably, the scraper assembly includes an insert block embedded in the coating box and extending to its front side. An installation block extending to its top is movably mounted inside the insert block. A scraper that fits against the coating roller is fixedly mounted at one end of the installation block located outside the insert block. A limiting stud extending into the interior of the installation block is threaded onto the front side of the insert block.
[0011] Preferably, the lifting frame has a U-shaped structure design, and the interior of the rear support frame is provided with a groove that matches the lifting block.
[0012] Preferably, the outer side of the spray pipe is connected to a connecting pipe that extends to the outside of the coating box.
[0013] Preferably, a magnetic block is fixedly connected to one end of the embedded block located outside the coating box, and the magnetic block is in contact with the lifting frame and the support frame.
[0014] Preferably, a rotary knob is fixedly connected to the front side of the limiting stud.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This silicone protective film coating machine, through the coordinated action of the control motor, bevel gear, adjusting screw and guide column in the adjustment mechanism, allows the lifting frame to be raised and lowered precisely. With the synchronous movement of the coating box and drying box in the drying and coating assembly, the gap between the coating rollers on the upper and lower sides and the film material can be flexibly adjusted, effectively adapting to the production needs of silicone protective films of different thicknesses and solving the problem of poor applicability caused by the fixed coating rollers in traditional equipment.
[0017] This silicone protective film coating machine features an embedded block in the coating box within the scraper assembly. Combined with the detachable structure of the mounting block and the locking function of the limiting stud, this design ensures that the scraper evenly coats the coating on the outside of the coating roller and facilitates cleaning of the scraper or replacement of worn parts when the machine is stopped. The magnetic block enhances the positioning stability of the embedded block, further ensuring the continuity of coating accuracy. Attached Figure Description
[0018] Figure 1 A schematic diagram of the main structure of a silicone protective film coating machine provided by this utility model;
[0019] Figure 2 A three-dimensional side view of the main body structure of a silicone protective film coating machine provided by this utility model;
[0020] Figure 3 A three-dimensional structural view of the drying and coating component of a silicone protective film coating machine provided by this utility model;
[0021] Figure 4 A three-dimensional view of the adjustment mechanism structure of a silicone protective film coating machine provided by this utility model;
[0022] Figure 5 A three-dimensional view of the scraper assembly structure of a silicone protective film coating machine provided by this utility model;
[0023] Figure 6 A three-dimensional view of the limiting stud structure of a silicone protective film coating machine provided by this utility model.
[0024] Legend: 1. Base; 2. Lifting frame; 3. Support frame; 4. Adjustment mechanism; 41. Lifting block; 411. Groove; 42. Adjusting screw; 43. Guide column; 44. Control motor; 45. Bevel gear; 5. Drying and coating assembly; 51. Drying box; 52. Coating box; 53. Heating rod; 54. Coating roller; 55. Spray pipe; 551. Connecting pipe; 6. Traction mechanism; 61. Guide roller; 62. Support roller; 63. Traction roller; 64. Protective cover; 65. Drive motor; 7. Scraper assembly; 71. Embedded block; 711. Magnetic block; 72. Mounting block; 73. Scraper; 74. Limiting stud; 741. Rotating knob. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0026] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.
[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0029] Example
[0030] like Figures 1-6 As shown, this utility model provides a technical solution: a silicone protective film coating machine, including a base 1 and a lifting frame 2. The base 1 serves as the basic load-bearing structure of the equipment, and the lifting frame 2 is located above the base 1. The lifting frame 2 has a U-shaped structure design, and two support frames 3 are fixedly installed on the top of the base 1 as the support structure of the equipment.
[0031] An adjustment mechanism 4, extending outward and fixedly connected to the lifting frame 2, is movably installed inside the rear support frame 3. The adjustment mechanism 4 includes a lifting block 41, which is fixedly installed on the rear side of the bottom of the lifting frame 2 and extends into the interior of the rear support frame 3. A groove 411 adapted to the lifting block 41 is provided inside the rear support frame 3. An adjustment screw 42 rotatably connected to the interior of the support frame 3 is rotatably installed on the bottom of the lifting block 41. An adjustment screw 42 located on both sides of the adjustment screw 42 and extending into the support frame 3 is fixedly installed on the bottom of the lifting block 41. The guide column 43 inside the frame 3 restricts the lifting block 41 to move only in the vertical direction, avoiding deviation caused by the rotation of the lead screw and ensuring the stability of the lifting trajectory. A control motor 44 is fixedly installed on the rear side of the rear support frame 3. The output shaft of the control motor 44 and the outer side of the adjusting lead screw 42 are both fixedly installed with bevel gears 45. The two bevel gears 45 mesh with each other, and the rotational motion of the output shaft of the control motor 44 is converted into linear motion, driving the lifting block 41 and the lifting frame 2 to lift and lower, so as to achieve precise adjustment of the gap between the coating roller 54 and the film material.
[0032] A drying and coating assembly 5 is fixedly installed between the lifting frame 2 and the two support frames 3 on opposite sides. The drying and coating assembly 5 includes a drying chamber 51 and a coating chamber 52. There are two drying chambers 51 and two coating chambers 52, which are respectively fixedly installed on the inner side of the lifting frame 2 and between the opposite sides of the two support frames 3. A heating rod 53 is fixedly installed on the inner side of the drying chamber 51. A coating roller 54 is rotatably installed inside the coating chamber 52. A spray pipe 55 is fixedly installed inside the coating chamber 52. A connecting pipe 551 that extends through to the outside of the coating chamber 52 is connected to the outside of the spray pipe 55. The drying chamber 51 and coating chamber 52, as well as their internal structures, all adopt existing technologies. This silicone protective film coating machine, through the coordinated action of the control motor 44, bevel gear 45, adjusting screw 42, and guide column 43 in the adjustment mechanism 4, allows the lifting frame 2 to be precisely raised and lowered. Combined with the synchronous movement of the coating chamber 52 and drying chamber 51 in the drying and coating assembly 5, the gap between the coating rollers 54 on the upper and lower sides and the film material can be flexibly adjusted, effectively adapting to the production needs of silicone protective films of different thicknesses and solving the problem of poor applicability caused by the fixed coating rollers in traditional equipment.
[0033] A traction mechanism 6 is movably installed between the lifting frame 2 and the two support frames 3 on opposite sides, located outside the drying and coating assembly 5. The traction mechanism 6 includes guide rollers 61, idler rollers 62, and traction rollers 63, with two of each. These rollers are rotatably installed on the inner side of the lifting frame 2 and between the opposite sides of the two support frames 3, respectively. The guide rollers 61, idler rollers 62, and traction rollers 63 are located on the outer sides of the drying chamber 51 and the coating chamber 52. Protective covers 64 are fixedly installed on the front side of the front support frame 3 and the outer side of the lifting frame 2. One end of the guide roller 61, the idler roller 62, and the traction roller 63 all extend into the interior of the protective cover 64 and are connected by a transmission belt. A drive motor 65 is fixedly installed on the front side of the protective cover 64. The output shaft of the drive motor 65 is fixedly connected to the traction roller 63. Transmission belts and transmission wheels are installed between adjacent rollers, so that the output shaft of the drive motor 65 can drive the traction roller 63, the guide roller 61, and the idler roller 62. The synchronous transmission of power is achieved through the cooperation of the transmission belt and the transmission wheel, ensuring that each roller works in coordination and improving the stability and consistency of the film material conveying.
[0034] The drying and coating assembly 5 has a movably mounted scraper assembly 7 extending to its outer side. The scraper assembly 7 includes an insert block 71, which is embedded in the coating box 52 and extends to its front side. A magnetic block 711 is fixedly connected to one end of the insert block 71 on the outer side of the coating box 52 to enhance the positional stability of the insert block 71 and prevent it from loosening due to vibration. The magnetic block 711 is in contact with the lifting frame 2 and the support frame 3. A mounting block 72 extending to its top is movably mounted inside the insert block 71. A scraper 73 that is in contact with the coating roller 54 is fixedly mounted on one end of the mounting block 72 on the outer side of the insert block 71 for applying the coating. The coating on the surface of roller 54 is evenly scraped. The front side of the embedded block 71 is threaded with a limiting stud 74 extending into the mounting block 72. The front side of the limiting stud 74 is fixedly connected to a rotating knob 741. This silicone protective film coating machine, by setting the design of the embedded block 71 in the scraper assembly 7 to be embedded in the coating box 52, combined with the detachable structure of the mounting block 72 and the locking function of the limiting stud 74, can not only make the scraper 73 evenly scrape the coating on the outside of the coating roller 54, but also facilitate the cleaning of the scraper 73 or the replacement of worn parts when the machine is stopped. The setting of the magnetic block 711 enhances the positioning stability of the embedded block 71, further ensuring the continuity of coating accuracy.
[0035] The working process of this utility model:
[0036] Step 1: Based on the thickness of the silicone protective film or the coating process requirements, start the control motor 44 in the adjustment mechanism 4. Its output shaft drives the adjustment screw 42 to rotate through the meshing bevel gear 45. The lifting block 41 moves up and down along the guide column 43 with the spiral movement of the adjustment screw 42 (the guide column 43 ensures the stability of the lifting trajectory), thereby pushing the lifting frame 2 to lift up and down as a whole until the gap between the upper coating roller 54 and the support roller 62 and guide roller 61 of the traction mechanism 6 is adapted to the current film thickness, and the initial positioning of the equipment is completed.
[0037] Step 2: The drive motor 65 is started by controlling the output shaft to directly drive the traction roller 63 to rotate. The traction roller 63 drives the guide roller 61 through the transmission belt in the protective cover 64. The guide roller 61 drives the idler roller 62 through the transmission belt, forming a continuous traction force. After the silicone protective film enters from the feed end of the equipment, it is guided by the guide roller 61, lifted by the idler roller 62, and pulled by the traction roller 63 in sequence. It passes through the coating box 52 and the drying box 51 according to the set path and is finally output from the winding end.
[0038] Step 3: When the membrane material enters the two coating boxes 52 on opposite sides, the spray pipe 55 is connected to the glue supply device through the connecting pipe 551 to spray the coating evenly on the surface of the membrane material; and the coating roller 54 rotates to spread the coating evenly on the membrane material. The coated membrane material enters the drying box 51, where the heating rod 53 is energized and heats up. The membrane material is dried by heat radiation or hot air (the specific method depends on the structural design of the drying box 51, using known structural components in the prior art), so that the coating material is cured into a film.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A silicone protective film coating machine, comprising a base (1) and a lifting frame (2), wherein the lifting frame (2) is located above the base (1), and two support frames (3) are provided on the top of the base (1), characterized in that: The rear support frame (3) is provided with an adjustment mechanism (4) extending to its outer side and fixedly connected to the lifting frame (2). A drying coating assembly (5) is provided between the lifting frame (2) and the two support frames (3) on opposite sides. A traction mechanism (6) located outside the drying coating assembly (5) is provided between the lifting frame (2) and the two support frames (3) on opposite sides. A scraper assembly (7) penetrating to its outer side is provided inside the drying coating assembly (5). The adjustment mechanism (4) includes a lifting block (41), which is fixedly installed on the rear side of the bottom of the lifting frame (2) and extends into the support frame (3) on the rear side. The bottom of the lifting block (41) is rotatably installed with an adjusting screw (42) that is rotatably connected to the inside of the support frame (3). The bottom of the lifting block (41) is fixedly installed with guide columns (43) located on both sides of the adjusting screw (42) and extending into the inside of the support frame (3). The rear side of the support frame (3) is fixedly installed with a control motor (44). The output shaft of the control motor (44) and the outer side of the adjusting screw (42) are both fixedly installed with bevel gears (45), and the two bevel gears (45) mesh with each other.
2. The silicone protective film coating machine according to claim 1, characterized in that: The drying and coating assembly (5) includes a drying box (51) and a coating box (52). There are two drying boxes (51) and two coating boxes (52), which are respectively fixedly installed on the inner side of the lifting frame (2) and between the opposite sides of the two support frames (3). A heating rod (53) is fixedly installed on the inner side of the drying box (51). A coating roller (54) is rotatably installed inside the coating box (52). A spray pipe (55) is fixedly installed inside the coating box (52).
3. A silicone protective film coating machine according to claim 2, characterized in that: The traction mechanism (6) includes a guide roller (61), a support roller (62), and a traction roller (63). There are two guide rollers (61), two support rollers (62), and two traction rollers (63), which are rotatably installed on the inner side of the lifting frame (2) and between the opposite sides of the two support frames (3). The guide rollers (61), two support rollers (62), and two traction rollers (63) are located on the outer side of the drying box (51) and the coating box (52). Protective covers (64) are fixedly installed on the front side of the support frame (3) and the outer side of the lifting frame (2). One end of the guide rollers (61), two support rollers (62), and two traction rollers (63) extends into the interior of the protective cover (64) and is connected by a transmission belt. A drive motor (65) is fixedly installed on the front side of the protective cover (64), and the output shaft of the drive motor (65) is fixedly connected to the traction roller (63).
4. A silicone protective film coating machine according to claim 2, characterized in that: The scraper assembly (7) includes an insert block (71) which is embedded in the coating box (52) and extends to its front side. An installation block (72) extending to its top is movably installed inside the insert block (71). A scraper (73) that fits against the coating roller (54) is fixedly installed at one end of the installation block (72) outside the insert block (71). A limiting stud (74) extending into the installation block (72) is threaded on the front side of the insert block (71).
5. A silicone protective film coating machine according to claim 1, characterized in that: The lifting frame (2) has a U-shaped structure design, and the rear support frame (3) has a groove (411) that matches the lifting block (41).
6. A silicone protective film coating machine according to claim 2, characterized in that: The outside of the spray pipe (55) is connected to a connecting pipe (551) that extends to the outside of the coating box (52).
7. A silicone protective film coating machine according to claim 4, characterized in that: The embedded block (71) is fixedly connected to a magnetic block (711) at one end outside the coating box (52), and the magnetic block (711) is in contact with the lifting frame (2) and the support frame (3).
8. A silicone protective film coating machine according to claim 4, characterized in that: A rotary knob (741) is fixedly connected to the front side of the limiting stud (74).
Citation Information
Patent Citations
Silica gel protective film coating machine
CN223027566U