Automatic collar sewing machine
Patent Information
- Application Number
- CN202521932770.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-09
AI Technical Summary
[0003]目前大多都是半人工的加工方式,手动拿取后将小领的边缘部位进行折叠后操作缝纫机进行处理后再手动下料,整体操作耗费较多的人力,生产效率低,而且容易在拿取放置的过程中碰到缝纫机的缝纫刀头受伤
[0014]本实用新型提供了一种自动缝小领机,其具有电动丝杆、推板、缝纫寄和专用拉筒,将需要缝纫的小领由上料板输送进入专用拉筒的入料腔内,小领到达吹风管底部时,第一监测槽底部的红外传感器监测到布料输送,吹气管外侧链接的充气机工作由吹气管吹动小领向输送腔内移动,并在输送腔内逐步移动的过程中输送腔内部空间逐渐变小和限位折板的限定下,小领需要缝纫的边缘部位会折叠在小领主面料顶部并移动出输送腔进入缝纫机底部,并由第二监测槽顶部安装的红外传感器监测布料是否均匀输送并能够及时反馈,输送到达指定位置的同时由缝纫头快速缝纫和剪线后完成缝纫,此时电动推杆工作带起压板升起去掉对小领的限位压紧,电动丝杆工作带动推板移动将缝纫好的小领推出缝纫机的工作区域使其通过下料口下料,能够实现小领缝纫过程中的小领自动输送上料,并在输送的过程中将小领需要缝纫的部位自动翻转调整后缝纫,不需要人工翻动调整,全自动加工处理,提高生产效率同时避免人工翻动容易误碰擦伤的情况发生。
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Figure CN224663160U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment manufacturing equipment technology, and in particular to an automatic small collar sewing machine. Background Technology
[0002] Small collars typically refer to designs with a smaller neckline, commonly found in various garments. They serve to flatter the neckline and enhance a sense of refinement. During the garment-making process, small collars require processing using a sewing machine. Usually, the edges of the small collar fabric that need to be sewn are turned inside out and then sewn in place to ensure a smooth and clean surface without unevenness, preventing deformation or curling, and maintaining a crisp collar shape.
[0003] Currently, most processing is done semi-manually. After manually picking up the small collar, the edges are folded and then processed by a sewing machine before being manually cut into pieces. The whole process is labor-intensive, has low production efficiency, and is prone to injury from touching the sewing machine's cutting head during the picking and placing process. Utility Model Content
[0004] This utility model provides an automatic small collar sewing machine, which can automatically feed and transport small collars during the small collar sewing process. During the transport process, the small collar that needs to be sewn is automatically flipped and adjusted before sewing, eliminating the need for manual flipping and adjustment. The fully automatic processing improves production efficiency and avoids the situation of accidental bumps and scratches that are easily caused by manual flipping.
[0005] To solve the above-mentioned technical problems, this utility model provides an automatic small collar sewing machine, comprising: The workbench is equipped with a feeding port; An electric lead screw includes an output rod, the end of which is connected to a push plate; A sewing machine equipped with a sewing head; A special drawing tube includes a feeding chamber, a conveying chamber, and a blowing pipe. The feeding chamber is connected to the conveying chamber and both are provided with a conveying chamber inside. The blowing pipe passes through the feeding chamber and is located near one end of the conveying chamber.
[0006] As a preferred embodiment of the above technical solution, the worktable surface is provided with a scale plate, and the push plate is slidably connected to the worktable surface.
[0007] As a preferred embodiment of the above technical solution, the sewing machine is further provided with a sewing board and an infrared sensor. The sewing head is located on the top of the sewing board, the infrared sensor is located on the top of the sewing head, a cutting blade is provided at the bottom of the sewing board and the cutting blade penetrates through the sewing board, and a hydraulic lifting rod is provided at the bottom of the cutting blade.
[0008] As a preferred embodiment of the above technical solution, one end of the blower extends to the outside of the feed chamber and is connected to an air compressor. The bottom surface of the blower is uniformly provided with air holes, which are inclined and the inclination angle is directed toward the conveying chamber. The conveying chamber inside the feed chamber is located at the bottom of the blower.
[0009] As a preferred embodiment of the above technical solution, the two ends of the conveying cavity are respectively configured as an inlet and an outlet, the inlet is connected to the feeding cavity, the length of the inlet is greater than the length of the outlet, and a limiting baffle is provided between the inlet and the outlet.
[0010] As a preferred embodiment of the above technical solution, a first monitoring groove is provided through the bottom surface of the feeding chamber, and a second monitoring groove is provided through the top surface of the conveying chamber. Infrared sensors are provided on the outside of both the first and second monitoring grooves.
[0011] As a preferred embodiment of the above technical solution, a feeding plate is connected to the outside of the workbench, and the feeding plate is used to connect to the feeding conveyor belt.
[0012] As a preferred embodiment of the above technical solution, a positioning groove is fixedly provided on the surface of the worktable, and a movable rod is slidably provided inside the positioning groove. The movable rod is fixedly connected to the output rod of the electric lead screw, and a limiting block is provided at the end of the movable rod. The width of the limiting block is greater than the width of the positioning groove.
[0013] As a preferred embodiment of the above technical solution, the workbench surface is provided with a control panel, and the control panel contains a PLC controller and a data transmission module.
[0014] This invention provides an automatic collar sewing machine, which includes an electric lead screw, a push plate, a sewing machine, and a special pull tube. The collar to be sewn is conveyed from the feed plate into the feed chamber of the special pull tube. When the collar reaches the bottom of the air blower, an infrared sensor at the bottom of the first monitoring slot detects the fabric conveying. An air inflator connected to the outside of the air blower then blows the collar into the conveying chamber. During this gradual movement within the conveying chamber, the internal space gradually decreases, and under the constraint of the limiting folding plate, the edge of the collar to be sewn folds over the top of the main fabric and moves out of the conveying chamber into the bottom of the sewing machine, where it is then monitored by a sensor installed at the top of the second monitoring slot. Infrared sensors monitor whether the fabric is fed evenly and provide timely feedback. As the fabric reaches the designated position, the sewing head quickly sews and cuts the thread to complete the sewing. At this time, the electric push rod lifts the pressure plate to remove the limiting pressure on the collar. The electric screw drives the push plate to move and push the sewn collar out of the sewing machine's working area so that it can be unloaded through the feed port. This enables automatic feeding and conveying of the collar during the sewing process. During the conveying process, the parts of the collar that need to be sewn are automatically flipped and adjusted before sewing, eliminating the need for manual flipping and adjustment. This fully automatic processing improves production efficiency and avoids the risk of accidental bumps and scratches caused by manual flipping.
[0015] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the pressure plate and movable block structure of this utility model.
[0017] In the diagram: 1. Workbench, 11. Feed port, 12. Scale plate, 2. Electric lead screw, 3. Push plate, 4. Sewing machine, 41. Sewing head, 5. Special pull tube, 51. Feeding chamber, 52. Conveying chamber, 53. Air blower, 54. First monitoring slot, 55. Second monitoring slot, 6. Feeding plate, 7. Positioning slot, 71. Movable rod, 8. Control panel. Detailed Implementation
[0018] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0019] See Figure 1-3 This utility model embodiment provides an automatic collar sewing machine, including: Workbench 1 is equipped with a feeding port 11; The electric lead screw 2 includes an output rod, and a push plate 3 is connected to the end of the output rod; Sewing machine 4, equipped with sewing head 41; The special pull tube 5 includes a feeding chamber 51, a conveying chamber 52 and an air blowing pipe 53. The feeding chamber 51 is connected to the conveying chamber 52 and both are provided with a conveying chamber inside. The air blowing pipe 53 passes through the feeding chamber 51 and is located near the end of the conveying chamber 52.
[0020] This embodiment provides an automatic collar sewing machine, which includes an electric lead screw 2, a push plate 3, a sewing machine 4, and a special pull tube 5. The collar to be sewn is conveyed from the feed plate 6 into the feed chamber 51 of the special pull tube 5. When the collar reaches the bottom of the air pipe 53, the infrared sensor at the bottom of the first monitoring slot 54 detects the fabric conveying. The air inflator connected to the outside of the air pipe 53 works, blowing the collar into the conveying chamber 52. During the gradual movement within the conveying chamber 52, the internal space of the conveying chamber 52 gradually decreases, and under the constraint of the limiting folding plate, the edge of the collar to be sewn will fold over the top of the main fabric of the collar and move out of the conveying chamber 52 into the bottom of the sewing machine 4, and then be monitored by the second monitoring... Infrared sensors installed on the top of the trough 54 monitor whether the fabric is fed evenly and provide timely feedback. When the fabric reaches the designated position, the sewing head 41 quickly sews and cuts the thread to complete the sewing. At this time, the electric push rod 53 lifts the pressure plate 5 to remove the limiting pressure on the small collar. The electric screw 2 drives the push plate 3 to move and push the sewn small collar out of the working area of the sewing machine 4 so that it can be fed through the feed port 11. This can realize the automatic feeding of the small collar during the sewing process. During the feeding process, the part of the small collar that needs to be sewn is automatically flipped and adjusted before sewing. There is no need for manual flipping and adjustment. The fully automatic processing improves production efficiency and avoids the situation of accidental collision and scratches caused by manual flipping.
[0021] In a further embodiment of this invention, a scale plate 12 is provided on the surface of the workbench 1, and the push plate 3 is slidably connected to the surface of the workbench 1.
[0022] In this embodiment, the scale plate 12 can be set to adjust the position of the small collar feeding according to the different sizes and positions of the small collars.
[0023] In a further embodiment of this invention, the sewing machine 4 is also provided with a sewing board and an infrared sensor. The sewing head 41 is located on the top of the sewing board, the infrared sensor is located on the top of the sewing head 41, a cutting blade is located at the bottom of the sewing board and the cutting blade penetrates through the sewing board, and a hydraulic lifting rod is located at the bottom of the cutting blade.
[0024] In this embodiment, the infrared sensor of the sewing machine 4 can detect whether the collar has reached the bottom of the sewing head 41. Once it has reached the bottom, the sewing operation is performed. After the sewing is completed, the hydraulic lifting rod at the bottom of the sewing board pushes the cutting blade upward to cut the thread. The outer side of the hydraulic lifting rod is provided in the mounting groove to support the position of the hydraulic lifting rod.
[0025] In a further embodiment of this invention, one end of the blower pipe 53 extends to the outside of the feed chamber 51 and is connected to an air compressor. The bottom surface of the blower pipe 53 is uniformly provided with air holes. The air holes are inclined and the inclination angle is directed toward the conveying chamber 52. The conveying chamber inside the feed chamber 51 is located at the bottom of the blower pipe 53.
[0026] In a further embodiment of this invention, the two ends of the conveying chamber 52 are respectively configured as an inlet and an outlet. The inlet is connected to the feeding chamber 51. The length of the inlet is greater than the length of the outlet. A limiting baffle is provided between the inlet and the outlet.
[0027] In a further embodiment of this invention, a first monitoring groove 54 is provided through the bottom surface of the feeding chamber 51, and a second monitoring groove 55 is provided through the top surface of the conveying chamber 52. Infrared sensors are provided on the outer sides of both the first monitoring groove 54 and the second monitoring groove 55.
[0028] In a further embodiment of this invention, a feeding plate 6 is connected to the outside of the workbench 1, and the feeding plate 6 is used to connect to the feeding conveyor belt.
[0029] In this embodiment, the surface of the feeding plate 6 can also be provided with a feeding limit plate to limit the position of the small collar feeding, so that it can accurately enter the bottom of the pressure plate 5.
[0030] In a further embodiment of this invention, a positioning groove 7 is fixedly provided on the surface of the workbench 1, and a movable rod 71 is slidably provided inside the positioning groove 7. The movable rod 71 is fixedly connected to the output rod of the electric lead screw 2, and a limiting block is provided at the end of the movable rod 71. The width of the limiting block is greater than the width of the positioning groove 7.
[0031] In this embodiment, the electric lead screw 2 drives the output rod to move. During the extension and retraction of the output rod, the movable rod 71 slides in the positioning groove 7. After the push is completed, it resets. The setting of the limit block can limit the overall movement range.
[0032] In a further embodiment of this invention, a control panel 8 is provided on the surface of the workbench 1, and the control panel 8 contains a PLC controller and a data transmission module.
[0033] The control panel 8 in this embodiment can set the overall working parameters and sewing parameters, and can also provide real-time feedback and transmission of working data.
[0034] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. Furthermore, the described specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.
[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0036] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. An automatic collar sewing machine, characterized in that, include: The workbench (1) is equipped with a feeding port (11); The electric lead screw (2) includes an output rod, and a push plate (3) is connected to the end of the output rod. Sewing machine (4), equipped with sewing head (41); The special pull tube (5) includes a feeding chamber (51), a conveying chamber (52) and a blowing pipe (53). The feeding chamber (51) is connected to the conveying chamber (52) and both are provided with a conveying chamber inside. The blowing pipe (53) passes through the feeding chamber (51) and is located near the end of the conveying chamber (52).
2. The automatic collar sewing machine according to claim 1, characterized in that, The workbench (1) is provided with a scale plate (12) on its surface, and the push plate (3) is slidably connected to the surface of the workbench (1).
3. The automatic collar sewing machine according to claim 1, characterized in that, The sewing machine (4) is also equipped with a sewing board and an infrared sensor. The sewing head (41) is located on the top of the sewing board, and the infrared sensor is located on the top of the sewing head (41). A cutting blade is located at the bottom of the sewing board and penetrates through the sewing board. A hydraulic lifting rod is located at the bottom of the cutting blade.
4. An automatic collar sewing machine according to claim 1, characterized in that, One end of the blow pipe (53) extends to the outside of the feed chamber (51) and is connected to an air compressor. The bottom surface of the blow pipe (53) is uniformly provided with air holes. The air holes are inclined and the inclination angle is directed towards the conveying chamber (52). The conveying chamber inside the feed chamber (51) is located at the bottom of the blow pipe (53).
5. An automatic collar sewing machine according to claim 1, characterized in that, The two ends of the conveying chamber (52) are respectively set as the inlet and the outlet. The inlet is connected to the feed chamber (51). The length of the inlet is greater than the length of the outlet. A limiting baffle is provided between the inlet and the outlet.
6. An automatic collar sewing machine according to claim 1, characterized in that, The bottom surface of the feeding chamber (51) is provided with a first monitoring groove (54), and the top surface of the conveying chamber (52) is provided with a second monitoring groove (55). Infrared sensors are provided on the outside of both the first monitoring groove (54) and the second monitoring groove (55).
7. An automatic collar sewing machine according to claim 1, characterized in that, The workbench (1) is connected to a feeding plate (6) on its outer side, and the feeding plate (6) is used to connect to the feeding conveyor belt.
8. An automatic collar sewing machine according to claim 1, characterized in that, The workbench (1) is fixedly provided with a positioning groove (7), and a movable rod (71) is slidably provided inside the positioning groove (7). The movable rod (71) is fixedly connected to the output rod of the electric lead screw (2). A limiting block is provided at the end of the movable rod (71), and the width of the limiting block is greater than the width of the positioning groove (7).
9. An automatic collar sewing machine according to claim 1, characterized in that, The workbench (1) is provided with a control panel (8), and the control panel (8) is provided with a PLC controller and a data transmission module.