Epoxy resin waterproof composite material reactor

By introducing a synergistic stirring structure of scraper ring and agitator rod into the reactor, the problem of epoxy resin waterproof composite material sticking to the reactor wall is solved, improving mixing uniformity and ease of cleaning, and enhancing heat transfer efficiency.

CN224672696UActive Publication Date: 2026-08-25JIANGSU HEYU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202521665066.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2026-08-25
Estimated Expiration
2035-08-06

AI Technical Summary

Technical Problem

Epoxy resin waterproof composite materials tend to stick to the reactor wall during the reaction process, which leads to a decrease in mixing uniformity and a reduction in heat transfer efficiency, and is also difficult to clean.

Method used

A reactor with a scraper ring was designed. The scraper ring is driven to move axially along the inner wall of the reactor by a first electric push rod. Combined with the stirring rod on the scraper ring, a horizontal and vertical synergistic stirring structure is formed. The scraper ring is provided with channels to prevent the stirring rod from sticking, thereby realizing the dynamic removal of material from the inner wall.

Benefits of technology

It effectively eliminates volume loss and uneven heat transfer, improves the uniformity of material fusion, and simplifies reactor cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to chemical machinery technical field discloses an epoxy resin waterproof composite material reactor, including base and fixedly connected on the base reactor body, the top and bottom of reactor body are opened with feed inlet and discharge gate respectively, the top of reactor body is provided with the cover plate of lift movement, is connected with the rotary rod that rotates on the cover plate, a plurality of stirring rods are fixedly connected on the rotary rod, the top of rotary rod is fixedly connected with first electric push rod, the stretch -out end of first electric push rod is fixedly connected with the scraper ring, the utility model discloses the setting of the scraper ring that first electric push rod drive moves along the reactor inner wall axial, realizes dynamic removal inner wall adhering material while stirring operation, eliminates the volume loss and the uneven heat transfer problem of traditional equipment because raw material hangs wall, makes the cleaning operation of subsequent reactor more convenient.
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Description

Technical Field

[0001] This utility model relates to the field of chemical machinery technology, and more specifically, to an epoxy resin waterproof composite material reactor. Background Technology

[0002] Epoxy resin waterproof composite material is a high-performance waterproof material made by adding specific curing agents and hydrophobic fillers to epoxy resin as the matrix. Its production process requires the uniform mixing and pre-curing reaction of each component to be completed in a closed reactor with temperature control and stirring functions.

[0003] During the mixing reaction of this type of material, due to the high viscosity of the resin system and the surface characteristics of the filler, the material is very easy to adhere to the inner wall of the reactor and accumulate to form a wall-mounted layer. This phenomenon not only significantly reduces the effective reaction volume, leading to a decrease in mixing uniformity and a decrease in heat transfer efficiency, but also puts a burden on the subsequent cleaning work of the reactor.

[0004] In view of this, we propose an epoxy resin waterproof composite material reactor. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] The purpose of this invention is to provide an epoxy resin waterproof composite material reactor to solve the problem mentioned in the background art that the raw materials in traditional epoxy resin waterproof composite material reactors tend to stick to the reactor wall during the reaction process.

[0007] 2. Technical Solution

[0008] An epoxy resin waterproof composite material reactor includes a base and a reactor body fixedly connected to the base. The top and bottom of the reactor body are respectively provided with a feed inlet and a discharge outlet. The top of the reactor body is provided with a cover plate that can be lifted and moved. A rotating rod is rotatably connected to the cover plate. Multiple stirring rods are fixedly connected to the rotating rod. A first electric push rod is fixedly connected to the top of the rotating rod. A scraper ring is fixedly connected to the extended end of the first electric push rod.

[0009] Preferably, a motor is fixedly connected to the top of the cover plate, a drive gear is fixedly connected to the output end of the motor, a driven gear is fixedly connected to the rotating rod, and the drive gear and the driven gear are meshed together.

[0010] Preferably, two second electric push rods are fixedly connected to the side of the reactor body, and the extended ends of the two second electric push rods are fixedly connected to the cover plate.

[0011] Preferably, the extended end of the first electric push rod is fixedly connected to a connecting rod, the connecting rod is fixedly connected to the scraper ring, the cross-section of the connecting rod is rectangular, and the rotating rod is provided with a groove that matches the size of the connecting rod.

[0012] Preferably, the outer wall surface of the scraper ring is in contact with the inner wall surface of the reactor body, and the scraper ring is used to clean the inner wall surface of the reactor body when it moves up and down with the first electric push rod.

[0013] Preferably, the top and bottom of the scraper ring are provided with inclined cleaning slopes.

[0014] Preferably, a plurality of stirring rods are fixedly connected to the scraper ring, and a channel is provided between the two scraper rings closest to the rotating rod in the vertical projection direction. The width of the channel in the vertical projection direction is the same as the thickness of the stirring rod.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] 1. This utility model uses a scraper ring driven by a first electric push rod to move axially along the inner wall of the reactor. This enables dynamic removal of materials adhering to the inner wall during the stirring operation, eliminating the volume loss and uneven heat transfer problems caused by raw materials adhering to the wall in traditional equipment, and making subsequent reactor cleaning operations more convenient.

[0018] 2. This utility model forms a horizontal and vertical coordinated stirring structure by using a stirring rod fixed to the rotating rod and a stirring rod on the scraper ring, which promotes synchronous turbulence of materials in the radial and axial directions and improves the uniformity of fusion between the resin matrix and the filler.

[0019] 3. This utility model uses a channel of a specific width between the scraper rings to allow the stirring rod to be periodically scraped by the stirring rod during rotation, effectively preventing the adhesion of raw materials to the surface of the stirring rod and maintaining the continuous cleanliness of the stirring components. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a bottom view of the present invention;

[0022] Figure 3 This is a diagram showing the state of the feed inlet of this utility model when it is open;

[0023] Figure 4 This is a cross-sectional schematic diagram of the reactor body of this utility model;

[0024] Figure 5This is an exploded view of the rotating rod and scraper ring of this utility model;

[0025] Figure 6 This is an enlarged view of the scraper ring of this utility model.

[0026] The following are the labels in the diagram: 1. Base; 11. Reactor body; 12. Cover plate; 13. Inlet; 14. Outlet; 15. Motor; 16. Drive gear; 17. Driven gear; 18. Rotating rod; 19. Stirring rod; 20. Scraper ring; 21. Cleaning slope; 22. Connecting rod; 23. Slide groove; 24. Stirring rod; 25. Channel; 26. First electric push rod; 27. Second electric push rod. Detailed Implementation

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] Please see Figure 1-6 This utility model provides a technical solution:

[0031] An epoxy resin waterproof composite material reactor includes a base 1 and a reactor body 11 fixedly connected to the base 1. The reactor body 11 has an inlet 13 and an outlet 14 at its top and bottom, respectively. The top of the reactor body 11 is provided with a cover plate 12 that can be lifted and moved. A rotating rod 18 is rotatably connected to the cover plate 12. Multiple stirring rods 19 are fixedly connected to the rotating rod 18. A first electric push rod 26 is fixedly connected to the top of the rotating rod 18. A scraper ring 20 is fixedly connected to the extended end of the first electric push rod 26. This configuration provides equipment stability by fixing the reactor body 11 to the base 1. The inlet 13 and outlet 14 at the top and bottom achieve closed material flow. The liftable cover plate 12 provides operating space for internal maintenance. The scraper ring 20 can move axially independently of the stirring rods 19 through the first electric push rod 26, so that the internal wall cleaning can be carried out without stopping the machine. At the same time, the lifting function of the cover plate 12 not only facilitates the feeding but also facilitates subsequent disassembly and maintenance.

[0032] Secondly, a motor 15 is fixedly connected to the top of the cover plate 12, and a drive gear 16 is fixedly connected to the output end of the motor 15. A driven gear 17 is fixedly connected to the rotating rod 18. The drive gear 16 and the driven gear 17 are meshed together. With this arrangement, power is transmitted through the meshing of the drive gear 16 and the driven gear 17 on the rotating rod 18, isolating the power source outside the reaction chamber, making the power device easier to maintain.

[0033] Furthermore, two second electric push rods 27 are fixedly connected to the side of the reactor body 11. The extended ends of the two second electric push rods 27 are fixedly connected to the cover plate 12. This arrangement allows the reactor to quickly switch between a closed reaction state and an open maintenance or feeding state. The arrangement of the two second electric push rods 27 can also prevent deformation caused by unilateral overload and provide a stable operating environment for the scraper ring 20.

[0034] Specifically, a connecting rod 22 is fixedly connected to the extended end of the first electric push rod 26. The connecting rod 22 is fixedly connected to the scraper ring 20. The cross-section of the connecting rod 22 is rectangular, and a groove 23 adapted to the size of the connecting rod 22 is provided on the rotating rod 18. With this arrangement, the movement of the scraper ring 20 can be strictly limited to the axial direction through the cooperation design of the rectangular connecting rod 22 and the groove 23. The rectangular cross-section arrangement can further ensure the stability of the scraper ring 20 during operation.

[0035] In addition, the outer wall of the scraper ring 20 is in contact with the inner wall of the reactor body 11. The scraper ring 20 is used to clean the inner wall of the reactor body 11 when it moves up and down with the first electric push rod 26. The close contact between the outer wall of the scraper ring 20 and the inner wall of the reactor ensures the cleaning effect of the scraper ring 20 on the inner wall of the reactor body 11.

[0036] Furthermore, the top and bottom of the scraper ring 20 are provided with inclined cleaning slopes 21. The cleaning slopes 21 ensure that the scraper ring 20 can guide the scraped material back to the center of the reaction zone, prevent the material from adhering again, and prevent the scraped material from re-accumulating.

[0037] In addition, multiple stirring rods 24 are fixedly connected to the scraper ring 20, and a channel 25 is provided between the two scraper rings 20 closest to the rotating rod 18 in the vertical projection direction. The width of the channel 25 in the vertical projection direction is the same as the thickness of the stirring rod 19. This arrangement allows the stirring rods 24 on the scraper ring 20 to form a supplementary shear flow in the radial direction, improving the mixing effect. On the other hand, it also allows the two stirring rods 24 in the middle to clean the surface of the stirring rod 19 during the up-and-down movement.

[0038] Working principle:

[0039] When using the device, the second electric push rod 27 extends and drives the cover plate 12 to rise. Then, epoxy resin base material, curing agent and hydrophobic filler are injected into the reactor body 11 through the feed port 13. In the closed state, the motor 15 drives the gear 16 set to rotate the rotating rod 18, so that the stirring rod 19 fixed on it can achieve the main mixing. At the same time, the first electric push rod 26 pushes the rectangular connecting rod 22 to move axially along the slide 23, driving the scraper ring 20 to move up and down along the inner wall of the reactor. The top and bottom cleaning slopes 21 of the scraper ring 20 continuously scrape off the material adhering to the wall and guide it to the center. The stirring rod 24 on the scraper ring 20 simultaneously enhances the mixing effect during the up and down movement. During this process, the channel 25 between the scraper rings 20 closest to the rotating rod 18 in the vertical projection direction allows the rotating stirring rod 19 to be periodically scraped, and also realizes the self-cleaning of the stirring rod 19.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A reactor made of epoxy resin waterproof composite material, characterized in that: The reactor includes a base (1) and a reactor body (11) fixedly connected to the base (1). The reactor body (11) has an inlet (13) at the top and an outlet (14) at the bottom. The top of the reactor body (11) is provided with a cover plate (12) that can be lifted and moved. A rotating rod (18) is rotatably connected to the cover plate (12). Multiple stirring rods (19) are fixedly connected to the rotating rod (18). A first electric push rod (26) is fixedly connected to the top of the rotating rod (18). A scraper ring (20) is fixedly connected to the extended end of the first electric push rod (26).

2. The epoxy resin waterproof composite material reactor as described in claim 1, characterized in that: A motor (15) is fixedly connected to the top of the cover plate (12), and a drive gear (16) is fixedly connected to the output end of the motor (15). A driven gear (17) is fixedly connected to the rotating rod (18), and the drive gear (16) and the driven gear (17) are meshed together.

3. The epoxy resin waterproof composite material reactor as described in claim 1, characterized in that: Two second electric push rods (27) are fixedly connected to the side of the reactor body (11), and the extended ends of the two second electric push rods (27) are fixedly connected to the cover plate (12).

4. The epoxy resin waterproof composite material reactor as described in claim 1, characterized in that: The first electric push rod (26) has a connecting rod (22) fixedly connected to its extended end. The connecting rod (22) is fixedly connected to the scraper ring (20). The cross-section of the connecting rod (22) is rectangular, and the rotating rod (18) has a groove (23) that matches the size of the connecting rod (22).

5. The epoxy resin waterproof composite material reactor as described in claim 4, characterized in that: The outer wall of the scraper ring (20) is in contact with the inner wall of the reactor body (11), and the scraper ring (20) is used to clean the inner wall of the reactor body (11) when it moves up and down with the first electric push rod (26).

6. The epoxy resin waterproof composite material reactor as described in claim 5, characterized in that: The scraper ring (20) has a cleaning slope (21) with an inclined surface at both the top and bottom.

7. The epoxy resin waterproof composite material reactor as described in claim 6, characterized in that: Multiple stirring rods (24) are fixedly connected to the scraper ring (20), and a channel (25) is provided between the two scraper rings (20) closest to the rotating rod (18) in the vertical projection direction. The width of the channel (25) in the vertical projection direction is the same as the thickness of the stirring rod (19).