A sugarcane leaf collecting and crushing device

Abstract

The utility model relates to agricultural machinery field especially a kind of for sugarcane leaf collection and crushing device, including box and the inside fixed mounting of box has crushing mechanism.The utility model is driven by cleaning roller rotation by the cooperation of driving wheel, driven wheel in collecting mechanism with second belt, can gather and collect sugarcane leaf, while the first motor drive first rotating shaft in crushing mechanism, gear transmission drives second rotating shaft and crushing blade high-speed rotation, the collected sugarcane leaf is crushed, realizes the efficient integration operation of sugarcane leaf collection and crushing, wherein first pulley and second pulley are driven by first belt between, driving wheel and driven wheel are driven by second belt between, this belt transmission mode can effectively buffer and shock attenuation, ensure power transmission stability, reduce the vibration and noise when equipment operation, and belt slip when overload in transmission process can play the protection effect, avoid equipment damage.

Description

Technical Field

[0001] This utility model relates to the field of agricultural machinery, and in particular to a device for collecting and crushing sugarcane leaves. Background Technology

[0002] In the sugarcane planting industry, the disposal of sugarcane leaves has always been a thorny issue. Traditionally, sugarcane leaves are mostly discarded randomly in the fields, which not only affects the cleanliness of the farmland but also easily breeds pests and causes safety hazards such as fires. If manual collection and cleaning are used, it will not only consume a lot of manpower and resources but is also inefficient and costly.

[0003] With the development of agricultural mechanization, although some equipment for processing crop straw has appeared on the market, there is a severe shortage of collection and crushing devices specifically designed for sugarcane leaves. Sugarcane leaves are long and tough, making it difficult for ordinary equipment to collect and crush them effectively. Some existing collection devices have low collection efficiency and cannot meet the operational needs of large-scale sugarcane fields. On the other hand, some crushing equipment has unstable power transmission and poor crushing effect, making it difficult to process sugarcane leaves to a suitable particle size. In addition, these devices have single functions, with collection, crushing and movement functions being independent of each other and requiring separate operation, which not only increases the complexity of the operation process. Therefore, a sugarcane leaf collection and crushing device is proposed. Utility Model Content

[0004] In view of this, the present invention aims to provide a sugarcane leaf collection and crushing device to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial alternative.

[0005] The technical solution of this utility model embodiment is implemented as follows: A sugarcane leaf collection and crushing device includes a box and a crushing mechanism fixedly installed inside the box, and further includes:

[0006] A rotating mechanism is mounted on the housing;

[0007] Collection mechanisms are installed on both sides of the crushing mechanism;

[0008] in:

[0009] The crushing mechanism includes a first motor and a first rotating shaft. The first rotating shaft is provided in two sets. A second pulley is fixedly installed on the first rotating shaft. A driven wheel is fixedly installed on one set of the first rotating shaft. The output end of the first motor is fixedly connected to a first rotating shaft. A first gear and a driving wheel are installed on the side of the first rotating shaft away from the first motor. The first gear is meshed with a second gear. A second rotating shaft is fixedly installed in the middle of the second gear. Crushing blades are fixedly installed on the outer side of the second rotating shaft. A first pulley is fixedly installed on the second rotating shaft.

[0010] In some embodiments: a first belt is installed between the first pulley and the second pulley, the collecting mechanism includes a driving wheel, a second belt is installed between the driving wheel and the driven wheel, the second rotating shaft and the first rotating shaft pass through and rotate on the housing, and a cleaning roller is provided on the outer side of the first rotating shaft.

[0011] In some embodiments: the rotating mechanism includes a dual-head motor, the output end of the dual-head motor is fixedly connected to a second rotating shaft, a front wheel is fixedly installed on one side of the second rotating shaft, a first moving groove is provided at the bottom of the housing, the front wheel is located in the first moving groove, the second rotating shaft passes through and rotates on the housing, a limit groove is provided inside the housing, and the dual-head motor is located inside the front wheel.

[0012] In some embodiments: a fixing groove is provided inside the housing, and the first motor, the first rotating shaft, the first gear, the second gear, the second rotating shaft, the crushing blade, the first pulley, the first belt, the second pulley, and the driven wheel are all located in the fixing groove.

[0013] In some embodiments, the first rotating shaft and the cleaning roller are provided in two sets.

[0014] In some embodiments: a first annular groove and a second annular groove are provided on one side of the housing, the cleaning roller is placed in the second annular groove, and the first annular groove is provided with crushing and filtering holes.

[0015] In some embodiments, a limiting groove is provided on the side of the housing away from the first moving groove, and a caster wheel is installed inside the limiting groove.

[0016] In some embodiments, a second movable groove is provided at the bottom of the housing, and a rear wheel is rotatably connected in the second movable groove.

[0017] The present invention has the following advantages due to the adoption of the above technical solution:

[0018] I. This utility model uses a collection mechanism with a drive wheel and a driven wheel in conjunction with a second belt to drive the cleaning roller to rotate, which can gather and collect sugarcane leaves. At the same time, the crushing mechanism has a first motor driving a first rotating shaft, which drives a second rotating shaft and crushing blades to rotate at high speed through gear transmission, crushing the collected sugarcane leaves. This achieves efficient integrated operation of sugarcane leaf collection and crushing. The first and second pulleys are driven by a first belt, and the drive wheel and the driven wheel are driven by a second belt. This belt drive method can effectively buffer and reduce shock, ensure stable power transmission, reduce vibration and noise during equipment operation, and the belt slippage during overload can play a protective role to avoid equipment damage.

[0019] II. This utility model uses a dual-head motor to drive the second rotating shaft through a rotating mechanism, causing the front wheel to rotate in the first moving groove. Combined with the universal wheel in the limiting groove at the bottom of the box and the rear wheel in the second moving groove, the device can be moved flexibly, facilitating the collection and crushing of sugarcane leaves at different locations in the sugarcane planting area, thus improving the convenience and adaptability of the equipment.

[0020] Third, the crushing and filtering holes set in the first annular groove on the box body of this utility model can perform preliminary filtering of the crushed sugarcane leaves during the crushing process, so that the crushed material is more in line with the requirements of subsequent processing or utilization, and further improve the functionality and practicality of the device.

[0021] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of a sugarcane leaf collection and crushing device according to the present invention. Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the overall structure of a sugarcane leaf collection and crushing device according to the present invention. Figure 2 ;

[0025] Figure 3 This is a partial structural diagram of a sugarcane leaf collection and crushing device according to the present invention. Figure 1 ;

[0026] Figure 4 This is a partial structural diagram of a sugarcane leaf collection and crushing device according to the present invention. Figure 2 .

[0027] Reference numerals: 1. Box body; 2. Fixing groove; 3. Limiting groove; 4. First annular groove; 5. First moving groove; 6. Second moving groove; 7. Rear wheel; 8. Dual-head motor; 9. Second rotating shaft; 10. Front wheel; 11. Second annular groove; 12. Universal wheel; 13. Crushing mechanism; 131. First motor; 132. First rotating shaft; 133. First gear; 134. Second gear; 135. Second rotating shaft; 136. Crushing blade; 137. First pulley; 138. First belt; 139. Second pulley; 14. Collection mechanism; 141. Driving wheel; 142. Second belt; 143. Driven wheel; 15. Cleaning roller; 16. First rotating shaft; 17. Rotating mechanism. Detailed Implementation

[0028] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0029] It is important to note that terms such as "first," "second," "symmetric," and "array" are used only to distinguish between descriptive and positional descriptions and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified with terms such as "first" or "symmetric" may explicitly or implicitly include one or more of that feature; similarly, when the quantity of certain features is not limited by words such as "two" or "three," it should be noted that such features also explicitly or implicitly include one or more features.

[0030] In this invention, unless otherwise explicitly specified and limited, terms such as "installation," "connection," and "fixation" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection, a direct connection, a welding connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the accompanying drawings and specific circumstances.

[0031] Some technical issues, main solutions, minor technical issues and their solutions

[0032] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0033] like Figures 1-4 As shown, this utility model embodiment provides a sugarcane leaf collection and crushing device, including a housing 1 and a crushing mechanism 13 fixedly installed inside the housing 1, and further including:

[0034] Rotating mechanism 17 is mounted on housing 1;

[0035] The collection mechanism 14 is installed on both sides of the crushing mechanism 13;

[0036] in:

[0037] The crushing mechanism 13 includes a first motor 131 and a first rotating shaft 16. The first rotating shaft 16 is provided with two sets. A second pulley 139 is fixedly installed on the first rotating shaft 16. A driven wheel 143 is fixedly installed on one set of the first rotating shaft 16. The output end of the first motor 131 is fixedly connected to a first rotating shaft 132. A first gear 133 and a driving wheel 141 are installed on the side of the first rotating shaft 132 away from the first motor 131. The first gear 133 is meshed with a second gear 134. A second rotating shaft 135 is fixedly installed in the middle of the second gear 134. A crushing blade 136 is fixedly installed on the outer side of the second rotating shaft 135. A first pulley 137 is fixedly installed on the second rotating shaft 135.

[0038] In this embodiment, the crushing mechanism 13, the rotating mechanism 17, and the collecting mechanism 14 constitute a sugarcane leaf collecting and crushing device according to this application, which realizes the functions of collecting and crushing sugarcane leaves, while simultaneously performing stable movement of the device.

[0039] In this embodiment, the first motor 131 drives the first rotating shaft 132, and the first gear 133 drives the second gear 134 to drive the second rotating shaft 135 to rotate, thereby driving the crushing blade 136 to rotate efficiently and crush the sugarcane leaves.

[0040] It should be noted that the box 1 serves as the main frame of the entire device, providing support and protection for the internal components. The crushing mechanism 13, which is fixedly installed inside the box, is the core functional unit. The rotating mechanism 17 is installed on the box, giving the device the ability to move. The collecting mechanism 14 is symmetrically distributed on both sides of the crushing mechanism and is the key to realizing the collection of sugarcane leaves.

[0041] Specifically, a first belt 138 is installed between the first pulley 137 and the second pulley 139. The collecting mechanism 14 includes a drive wheel 141. A second belt 142 is installed between the drive wheel 141 and the driven wheel 143. The second rotating shaft 135 and the first rotating shaft 16 pass through and rotate on the housing 1. A cleaning roller 15 is provided on the outer side of the first rotating shaft 16.

[0042] In a preferred embodiment, the first belt 138 between the first pulley 137 and the second pulley 139 drives the first shaft 16 to rotate, which in turn drives the first shaft 16 to rotate the cleaning roller 15 on the outside of the first shaft 16. Under the action of belt drive, the two sets of cleaning rollers gather the sugarcane leaves on both sides towards the center of the device, providing material for the subsequent crushing process and driving the effective distribution and transmission of power.

[0043] Specifically, the rotating mechanism 17 includes a dual-head motor 8, the output end of which is fixedly connected to a second rotating shaft 9, a front wheel 10 is fixedly installed on one side of the second rotating shaft 9, a first moving groove 5 is provided at the bottom of the housing 1, the front wheel 10 is located in the first moving groove 5, the second rotating shaft 9 passes through and rotates on the housing 1, a limit groove 3 is provided inside the housing 1, and the dual-head motor 8 is located inside the front wheel 10.

[0044] In a preferred embodiment, the dual-head motor 8 is started, which drives the second rotating shaft 9 to rotate. As the second rotating shaft 9 rotates, it in turn drives the front wheel 10 to rotate, thereby moving the device.

[0045] Specifically, the housing 1 has a fixed groove 2 inside, and the first motor 131, the first rotating shaft 132, the first gear 133, the second gear 134, the second rotating shaft 135, the crushing blade 136, the first pulley 137, the first belt 138, the second pulley 139, the driving wheel 141, the first belt 142, and the driven wheel 143 are all located in the fixed groove 2.

[0046] As a preferred implementation, the fixing slot 2 inside the housing 1 houses the core components such as the first motor 131, the first rotating shaft 132, the first gear 133, the second gear 134, the second rotating shaft 135, the crushing blade 136, the driving wheel 141, the first belt 142, and the driven wheel 143, making the internal structure of the device compact and orderly, and reducing space occupation. On the other hand, concentrating the precision components in the fixing slot can effectively isolate external dust, moisture and other interference, making it easier for staff to perform unified maintenance and repair on these key components.

[0047] Specifically, there are two sets of the first rotating shaft 16 and the cleaning roller 15.

[0048] As a preferred implementation method, by utilizing the converging force generated by the opposite rotation of two sets of cleaning rollers 15, sugarcane leaves can be quickly pushed from both sides of the device towards the center. Compared with a single set, this significantly improves the collection efficiency of sugarcane leaves, ensuring that a large number of sugarcane leaves can be collected in a timely manner and processed by the crushing mechanism, thereby improving the overall work efficiency.

[0049] Specifically, a first annular groove 4 and a second annular groove 11 are provided on one side of the housing 1, the cleaning roller 15 is placed in the second annular groove 11, and the first annular groove 4 is provided with crushing and filtering holes.

[0050] As a preferred embodiment, the cleaning roller 15 is precisely positioned and stably supported by the second annular groove 11 on one side of the box body 1, ensuring that the cleaning roller 15 remains stable when rotating to gather sugarcane leaves.

[0051] It should be noted that the crushing and filtering holes on the first annular groove 4 can perform preliminary screening of the crushed material during the crushing process of the crushing blade 136 crushing the sugarcane leaves. Material larger than the size of the crushing and filtering holes will be blocked from further crushing, while material that meets the particle size requirements will be discharged through the filtering holes, making the crushed material more suitable for subsequent application requirements.

[0052] Specifically, a limiting groove 3 is provided on the side of the housing 1 away from the first moving groove 5, and a universal wheel 12 is installed inside the limiting groove 3.

[0053] As a preferred implementation method, the caster wheel 12 can flexibly turn 360 degrees. When the operator pushes the device, the caster wheel 12 can quickly respond to the turning requirements, so that the device can easily turn and turn around in the sugarcane planting area, which greatly improves the mobility of the device in complex terrain.

[0054] Specifically, a second moving groove 6 is provided at the bottom of the box body 1, and a rear wheel 7 is rotatably connected in the second moving groove 6.

[0055] As a preferred implementation, the rear wheel 6 bears part of the weight of the device, ensuring that the device remains balanced during movement. When moving, the rear wheel 6 rotates in conjunction with the front wheel 10 and the caster wheel 12, enabling the device to move smoothly under different ground conditions in the sugarcane planting area, thus ensuring the stability of the working process.

[0056] In this embodiment, the present invention operates as follows: First, the dual-head motor 8 is started, and its output end drives the second rotating shaft 9 to rotate, so that the front wheel 10 fixed on one side of the second rotating shaft 9 rolls in the first moving groove 5 at the bottom of the box 1. With the help of the universal wheel 12 in the limiting groove 3 and the rear wheel 7 in the second moving groove 6, the device is moved to the sugarcane leaf collection area. After reaching the designated position, the first motor 131 is started. The first motor 131 outputs power to drive the first rotating shaft 132 to rotate. The first gear 133 and the second gear 134 on the first rotating shaft 132 mesh and drive, thereby driving the second rotating shaft 135 to rotate. The crushing blade 136 installed on the outside of the second rotating shaft 135 rotates at high speed, ready to carry out the crushing work. At the same time, the driving wheel 141 on the first rotating shaft 132 rotates, which drives the driven wheel 143 through the second belt 142, causing the first rotating shaft 16 to rotate. The second pulley 139 on the first rotating shaft 16 is driven by the first belt 138 and the first pulley 137 on the second rotating shaft 135, further ensuring power transmission. The cleaning rollers 15 on the outer sides of the two sets of first rotating shafts 16 rotate in opposite directions under belt drive, gathering and pushing the sugarcane leaves on both sides towards the center of the device. The gathered sugarcane leaves enter the box 1 and are crushed by the high-speed rotation of the crushing blades 136. The crushed material is initially screened through the crushing filter holes on the first annular groove 4. The material that meets the particle size requirements is discharged, while the material that does not meet the requirements continues to be crushed until the requirements are met, thus completing the collection and crushing of sugarcane leaves.

[0057] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A device for collecting and crushing sugarcane leaves, characterized in that: The box (1) includes a housing (1) and a crushing mechanism (13) fixedly installed inside the housing (1), and also includes: A rotating mechanism (17) is installed on the housing (1); A collection mechanism (14) is installed on both sides of the crushing mechanism (13); in: The crushing mechanism (13) includes a first motor (131) and a first rotating shaft (16). The first rotating shaft (16) is provided with two sets. A second pulley (139) is fixedly installed on the first rotating shaft (16). A driven wheel (143) is fixedly installed on one set of the first rotating shaft (16). A first rotating shaft (132) is fixedly connected to the output end of the first motor (131). A first gear (133) and a driving wheel (141) are installed on the side of the first rotating shaft (132) away from the first motor (131). A second gear (134) is meshed with the first gear (133). A second rotating shaft (135) is fixedly installed in the middle of the second gear (134). A crushing blade (136) is fixedly installed on the outer side of the second rotating shaft (135). A first pulley (137) is fixedly installed on the second rotating shaft (135).

2. The sugarcane leaf collection and crushing device according to claim 1, characterized in that: A first belt (138) is installed between the first pulley (137) and the second pulley (139). The collecting mechanism (14) includes a drive wheel (141). A second belt (142) is installed between the drive wheel (141) and the driven wheel (143). The second rotating shaft (135) and the first rotating shaft (16) pass through and rotate on the box (1). A cleaning roller (15) is provided on the outside of the first rotating shaft (16).

3. The sugarcane leaf collection and crushing device according to claim 1, characterized in that: The rotating mechanism (17) includes a dual-head motor (8), the output end of which is fixedly connected to a second rotating shaft (9). A front wheel (10) is fixedly installed on one side of the second rotating shaft (9). A first moving groove (5) is provided at the bottom of the housing (1). The front wheel (10) is located in the first moving groove (5). The second rotating shaft (9) passes through and rotates on the housing (1). A limit groove (3) is provided inside the housing (1). The dual-head motor (8) is located inside the front wheel (10).

4. The sugarcane leaf collection and crushing device according to claim 1, characterized in that: The housing (1) has a fixed groove (2) inside, and the first motor (131), the first rotating shaft (132), the first gear (133), the second gear (134), the second rotating shaft (135), the crushing blade (136), the first pulley (137), the first belt (138), the second pulley (139), and the driven wheel (143) are all located in the fixed groove (2).

5. A sugarcane leaf collection and crushing device according to claim 2, characterized in that: The first rotating shaft (16) and the cleaning roller (15) are provided in two sets.

6. A sugarcane leaf collection and crushing device according to claim 5, characterized in that: The box (1) has a first annular groove (4) and a second annular groove (11) on one side. The cleaning roller (15) is placed in the second annular groove (11). The first annular groove (4) has a crushing and filtering hole.

7. A sugarcane leaf collection and crushing device according to claim 1, characterized in that: A limiting groove (3) is provided on the side of the box (1) away from the first moving groove (5), and a universal wheel (12) is installed inside the limiting groove (3).

8. A sugarcane leaf collection and crushing device according to claim 1, characterized in that: The bottom of the box (1) is provided with a second moving groove (6), and a rear wheel (7) is rotatably connected in the second moving groove (6).

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