Automatic unloading device for a fully enclosed ultrasonic cleaning line
The cyclic swing design of the feeding trough solves the problem of material stacking in the automatic feeding device, achieves full contact between the cleaning fluid and the material, and improves cleaning efficiency.
Patent Information
- Application Number
- CN202521618168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-07-31
AI Technical Summary
The automatic feeding device of the existing fully enclosed ultrasonic cleaning line has difficulty controlling the feeding speed, which leads to material stacking, affects the contact effect between the cleaning fluid and the material, and reduces the cleaning efficiency.
The material is uniformly conveyed when the first and second discharge ports overlap through the meshing of the transmission gears and internal and external gears, avoiding stacking and ensuring full contact between the cleaning fluid and the material.
The material is more evenly distributed on the conveying device through the cyclical oscillation of the feeding trough, ensuring full contact between the cleaning fluid and the material and improving cleaning efficiency.
Smart Images

Figure CN224673357U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ultrasonic cleaning technology, specifically relating to an automatic feeding device for a fully enclosed ultrasonic cleaning line. Background Technology
[0002] Ultrasonic cleaning refers to the direct and indirect action of ultrasonic waves on liquids and contaminants through cavitation, acceleration, and direct flow in liquids, thereby dispersing, emulsifying, and peeling off the contaminant layer to achieve the purpose of cleaning. Currently, cavitation and direct flow are more commonly used in ultrasonic cleaning machines.
[0003] According to CN211444031U, an automatic feeding device for a fully enclosed automatic ultrasonic cleaning line is disclosed. This technology discloses that "the automatic feeding device is installed at the tail end of the fully enclosed automatic ultrasonic cleaning line for feeding cleaned and dried parts; the automatic feeding device includes a flipping mechanism, which is arranged alongside a translation mechanism and located outside the flipping mechanism; the flipping mechanism includes a flipping bracket, a receiving hopper with a discharge port on the flipping bracket, a flipping motor on one side of the flipping bracket, and a material rack above the receiving hopper, driven to rotate by the flipping motor; the translation mechanism includes a translation bracket, a transmission roller assembly on both sides of the upper end of the translation bracket, and a drive cylinder with a push block at its drive end on the upper end of the translation bracket. The drive end of the drive cylinder is initially in an extended state, and the push block moves to the side closest to the flipping mechanism via the drive end of the drive cylinder."
[0004] Although the design can collect parts that fall from the hopper and then pull out the material rack via the handle to easily remove the collection frame containing the parts, it is difficult to control the feeding speed during the feeding process. This can cause the materials to be cleaned to pile up during the feeding process, resulting in insufficient contact between the cleaning fluid and the materials and affecting the cleaning efficiency.
[0005] To address the aforementioned issues, this application proposes an automatic feeding device for a fully enclosed ultrasonic cleaning line. Utility Model Content
[0006] To address the problems mentioned in the background section, this invention provides an automatic feeding device for a fully enclosed ultrasonic cleaning line. Through the cyclical oscillation of the feeding trough, materials stored on one side of the storage tank are sequentially moved to the feeding trough position when the first and second discharge ports overlap, reducing material stacking. Furthermore, the continuous oscillation of the feeding trough ensures a more uniform distribution of materials on the conveying device, preventing further stacking. This guarantees more thorough contact between the cleaning fluid and the materials during cleaning, resulting in a stable improvement in cleaning efficiency.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an automatic feeding device for a fully enclosed ultrasonic cleaning line, including a storage tank and a feeding trough installed on one side of the storage tank. A transmission gear is also installed on one side of the feeding trough, and the transmission gear passes through the support plate and is connected to an internal gear and an external gear ring. The internal gear and the external gear ring are disposed on the surface of the kinetic energy disk, and the kinetic energy disk is connected to the surface of the motor.
[0008] As a preferred embodiment of the automatic feeding device for a fully enclosed ultrasonic cleaning line according to the present invention, the surface of the storage tank is integrally formed with an arc-shaped baffle, and the surface of the baffle is also provided with a first discharge port, and the baffle is also slidably connected with the feeding tank, and the surface of the feeding tank is also provided with a second discharge port.
[0009] As a preferred embodiment of the automatic feeding device for a fully enclosed ultrasonic cleaning line according to this utility model, the first discharge port and the second discharge port are of equal height and width.
[0010] As a preferred embodiment of the automatic feeding device for a fully enclosed ultrasonic cleaning line according to this utility model, the surface of the tray is provided with a circular through hole, and the tray and the transmission gear are rotatably connected.
[0011] As a preferred embodiment of the automatic feeding device for a fully enclosed ultrasonic cleaning line according to this utility model, the transmission gear, the kinetic energy disk, and the outer gear ring are meshed and connected, and the adjacent surfaces of the inner gear and the outer gear ring are provided with continuous tooth blocks, and the angle occupied by the tooth blocks on both sides is 180 degrees equally divided.
[0012] As a preferred embodiment of the automatic feeding device for a fully enclosed ultrasonic cleaning line according to this utility model, the external gear ring, the internal gear, and the kinetic energy disk form an integrated structure, and the kinetic energy disk is rotatably connected to the surface of the motor, the motor is mounted on the surface of the mounting frame, and the other side of the mounting frame is fixedly connected to the surface of the storage tank.
[0013] Compared with the prior art, the beneficial effects of this utility model are: by the cyclic swinging operation of the feeding trough, the material stored on one side of the storage trough can be moved sequentially to the position of the feeding trough when the first and second discharge ports overlap, which can reduce the stacking of materials. As the feeding trough continues to swing, the material can be more evenly distributed on the conveying device, avoiding stacking. In this way, the contact between the cleaning liquid and the material can be more thorough during the cleaning process, and the cleaning efficiency can be steadily improved. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the rotating structure of the feeding trough in this utility model;
[0017] Figure 3 This is a schematic diagram of the exploded structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the transmission gear and feeding trough structure in this utility model;
[0019] Figure 5 This is a schematic diagram of the internal gear and external gear ring structure in this utility model;
[0020] In the picture:
[0021] 1. Storage trough; 2. Baffle; 3. First discharge port; 4. Support plate; 5. Transmission gear; 6. Feeding trough; 7. Second discharge port; 8. Power plate; 9. Internal gear; 10. External gear ring; 11. Motor; 12. Mounting bracket. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] like Figure 1 As shown:
[0025] An automatic feeding device for a fully enclosed ultrasonic cleaning line includes a material storage tank 1.
[0026] In this implementation plan: The existing announcement number CN211444031U discloses an automatic feeding device for a fully enclosed automatic ultrasonic cleaning line. The technical means of this device will not be described in detail here. For improvements to this prior art, please refer to the following disclosure. To solve the technical problems existing in this prior art, such as the "difficulty in controlling the feeding speed when the device is feeding, which will cause the materials to be cleaned to pile up during the feeding process, resulting in insufficient contact between the cleaning fluid and the materials and affecting the cleaning efficiency" in combination, this problem is obviously a real and difficult problem to solve. Therefore, to solve the above problems, a feeding trough 6 and a kinetic energy plate 8 are added on the basis.
[0027] Furthermore:
[0028] like Figure 1 - Figure 5 As shown:
[0029] In conjunction with the above, it also includes a feeding trough 6 installed on one side of the storage trough 1. A transmission gear 5 is also installed on one side of the feeding trough 6. The transmission gear 5 passes through the support plate 4 and is connected to the internal gear 9 and the external gear ring 10. The internal gear 9 and the external gear ring 10 are set on the surface of the kinetic energy disk 8, and the kinetic energy disk 8 is connected to the surface of the motor 11.
[0030] In this implementation plan: the rotation of the kinetic energy plate 8 can drive the feeding trough 6 to swing, so that the material falling from the feeding trough 6 can be evenly spread on the external conveying device. At the same time, under the rotation of the feeding trough 6, the material to be cleaned can be conveyed from one side of the storage tank 1 to the feeding trough 6 in sequence, avoiding the situation where the material is blocked and the cleaning is not thorough.
[0031] Furthermore:
[0032] In an optional embodiment, the surface of the storage tank 1 is integrally formed with an arc-shaped baffle 2, and the surface of the baffle 2 is also provided with a first discharge port 3, and the baffle 2 is also slidably connected with the feeding tank 6, and the surface of the feeding tank 6 is also provided with a second discharge port 7.
[0033] In this embodiment, the arc-shaped baffle 2 enables the feeding trough 6 to rotate on one side of the storage trough 1. At the same time, under the operation of the first discharge port 3 and the second discharge port 7, the material on one side of the storage trough 1 can be conveyed sequentially, avoiding the stacking of materials.
[0034] Furthermore:
[0035] In an optional embodiment, the first discharge port 3 and the second discharge port 7 are of equal height and width.
[0036] In this embodiment, the first discharge port 3 and the second discharge port 7, which are of equal height and width, can connect the space on one side of the storage tank 1 and the space where the feeding tank 6 is located when they overlap, thereby enabling the feeding operation to be completed.
[0037] Furthermore:
[0038] In an optional embodiment, the surface of the tray 4 is provided with a circular through hole, and the tray 4 and the transmission gear 5 are rotatably connected.
[0039] In this embodiment, the through hole at the beginning of the surface of the support plate 4 allows the transmission gear 5 to pass through the support plate 4 and reach between the internal gear 9 and the external gear ring 10. At the same time, the support plate 4 can effectively support the feeding trough 6, providing stable conditions for the rotation of the feeding trough 6.
[0040] Furthermore:
[0041] In an optional embodiment, the transmission gear 5 is meshed with the kinetic disk 8 and the external gear ring 10, and the adjacent surfaces of the internal gear 9 and the external gear ring 10 are provided with continuous tooth blocks, and the angle occupied by the tooth blocks on both sides is 180 degrees equally divided.
[0042] In this embodiment: Under the action of the internal gear 9 and the external gear ring 10, they can mesh with the transmission gear 5 respectively, which can drive the transmission gear 5 and the feeding trough 6 to rotate in different directions, so that the feeding trough 6 can bring the raw materials that need cleaning agent to the external conveying device, so that the raw materials can be kept in a uniform state and the stacking of raw materials can be avoided.
[0043] Furthermore:
[0044] In an optional embodiment, the external gear ring 10, the internal gear 9, and the kinetic energy disk 8 form an integrated structure, and the kinetic energy disk 8 is rotatably connected to the surface of the motor 11. The motor 11 is mounted on the surface of the mounting bracket 12, and the other side of the mounting bracket 12 is fixedly connected to the surface of the storage tank 1.
[0045] In this embodiment, the connection between the motor 11 and the kinetic energy disk 8 enables the kinetic energy disk 8 to obtain a stable power source, thereby enabling the internal gear 9 and external gear ring 10 on its surface to mesh with the transmission gear 5 in sequence, and driving the feeding trough 6 to swing. At the same time, the mounting bracket 12 can also enable the motor 11 to be stably installed, so that its power transmission has sufficient stability.
[0046] The working principle and usage process of this utility model are as follows: During the feeding operation, the motor 11 located at the bottom can be started. At this time, the motor 11 will drive the kinetic energy disk 8, the internal gear 9, and the external gear ring 10 to rotate. The external gear ring 10 will first mesh with the transmission gear 5 and drive the transmission gear 5 and the feeding trough 6 to rotate to one side. The feeding trough 6 and the second discharge port 7 on its surface will slide with the baffle 2. When the second discharge port 7 overlaps with the first discharge port 3, the raw material on one side of the storage tank 1 will enter the interior of the feeding trough 6 through the first discharge port 3 and the second discharge port 7. The rotating and swinging feeding trough 6 will put the raw material into the feeding trough 6. On the external conveying device, as the feeding trough 6 continues to rotate, the second discharge port 7 will gradually move away from the position of the first discharge port 3. At this time, the storage trough 1 will stop feeding. As the kinetic disk 8 rotates further, the outer gear ring 10 will separate from the transmission gear 5. At this time, the transmission gear 5 will mesh with the inner gear 9. The feeding trough 6 will then rotate to the other side, and the second discharge port 7 will overlap with the first discharge port 3 again and continue feeding. Meanwhile, the feeding trough 6 will perform a cyclical oscillation and sequentially convey the raw materials on one side of the storage trough 1 to the external conveying device to avoid the situation where the raw materials are excessively piled up, resulting in incomplete cleaning.
[0047] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An automatic feeding device for a fully enclosed ultrasonic cleaning line, comprising a storage tank (1), characterized in that: It also includes a feeding trough (6) installed on one side of the storage trough (1), and a transmission gear (5) is also installed on one side of the feeding trough (6). The transmission gear (5) passes through the support plate (4) and is connected to the internal gear (9) and the external gear ring (10). The internal gear (9) and the external gear ring (10) are set on the surface of the kinetic energy disk (8). The kinetic energy disk (8) is connected to the surface of the motor (11). The surface of the storage trough (1) is integrally formed with an arc-shaped baffle (2). The surface of the baffle (2) is also provided with a first discharge port (3). The baffle (2) is also slidably connected to the feeding trough (6). The surface of the feeding trough (6) is also provided with a second discharge port (7).
2. The automatic feeding device for a fully enclosed ultrasonic cleaning line according to claim 1, characterized in that: The first discharge port (3) and the second discharge port (7) are of equal height and width.
3. The automatic feeding device for a fully enclosed ultrasonic cleaning line according to claim 1, characterized in that: The surface of the tray (4) is provided with a circular through hole, and the tray (4) and the transmission gear (5) are rotatably connected.
4. The automatic feeding device for a fully enclosed ultrasonic cleaning line according to claim 3, characterized in that: The transmission gear (5) is meshed with the kinetic energy disk (8) and the external gear ring (10), and the adjacent surfaces of the internal gear (9) and the external gear ring (10) are provided with continuous tooth blocks, and the angle occupied by the tooth blocks on both sides is 180 degrees equally divided.
5. The automatic feeding device for a fully enclosed ultrasonic cleaning line according to claim 4, characterized in that: The external gear ring (10), the internal gear (9), and the kinetic energy disk (8) form an integrated structure, and the kinetic energy disk (8) is rotatably connected to the surface of the motor (11). The motor (11) is mounted on the surface of the mounting bracket (12), and the other side of the mounting bracket (12) is fixedly connected to the surface of the storage tank (1).
Citation Information
Patent Citations
Automatic discharging device for full-closed automatic ultrasonic cleaning line
CN211444031U