An ultrasonic cleaning apparatus
By using a double-sided ultrasonic cleaning device and a feeding mechanism, the problem of incomplete cleaning of the lower surface of the workpiece is solved, and thorough cleaning and drying of both sides of the workpiece is achieved, improving cleaning efficiency and equipment applicability.
Patent Information
- Application Number
- CN202521816687.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-25
AI Technical Summary
Existing ultrasonic cleaning equipment suffers from incomplete cleaning of the lower surface of a workpiece due to interference between the track and the workpiece's lower surface during surface cleaning.
The device employs a double-sided ultrasonic cleaning unit and a feeding mechanism. The workpiece moves on the support plate through the ultrasonic channel, and both sides are cleaned simultaneously. A baffle assembly reduces the overflow of cleaning liquid, a roller assembly enables flexible feeding, a filtration device recovers the cleaning liquid, and a drying device dries the surface.
It achieves thorough cleaning of both sides of the workpiece, improves cleaning efficiency and adaptability, reduces cleaning fluid leakage, enhances the flexibility and applicability of the equipment, and supports the processing of workpieces of different specifications.
Smart Images

Figure CN224673362U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of surface cleaning, and more particularly to an ultrasonic cleaning device. Background Technology
[0002] Ultrasonic cleaning technology is a precision cleaning method that utilizes high-frequency sound wave energy to generate physical effects in a liquid medium, efficiently removing contaminants from the surface of an object. In related technologies, when using an ultrasonic cleaner to clean the surface of a workpiece, a top-bottom cleaning method is typically employed. This involves setting up two ultrasonic cleaning devices arranged vertically opposite each other, and using a conveyor belt to transport the workpiece sequentially through the cleaning gap between the two ultrasonic cleaning devices along the conveyor belt's transport direction, thereby achieving the purpose of ultrasonic cleaning both the upper and lower surfaces of the workpiece.
[0003] Regarding the aforementioned technologies, the inventors believe that when the above-mentioned cleaning method is used to clean the surface of a workpiece, the track will interfere with the lower surface of the workpiece, which will result in incomplete cleaning of the lower surface. Utility Model Content
[0004] To address the issue of incomplete cleaning of the lower surface by the top and bottom cleaning modes, this application provides an ultrasonic cleaning device.
[0005] The ultrasonic cleaning equipment provided in this application adopts the following technical solution: An ultrasonic cleaning device includes a mounting frame, a support plate arranged parallel to the length of the mounting frame for abutting the lower end face of a workpiece, a first ultrasonic device arranged on one side of the support plate for ultrasonic cleaning one side surface of the workpiece, a second ultrasonic device arranged on the other side of the support plate for ultrasonic cleaning the other side surface of the workpiece, and a feeding mechanism arranged at one end of the support plate for conveying workpieces to the first and second ultrasonic devices; an ultrasonic channel for moving the workpiece is formed between the first and second ultrasonic devices; water baffle assemblies are respectively provided at the input and output ends of the ultrasonic channel; a drain outlet is provided at the bottom of the ultrasonic channel on the mounting frame, and a drain pipe for discharging cleaning fluid is provided at the drain outlet.
[0006] By adopting the above technical solution, when cleaning the surface of the workpiece, multiple workpieces are first placed sequentially at the input end of the support plate. Driven by the feeding mechanism, the ends of adjacent workpieces abut against each other and move along the length of the support plate into the ultrasonic channel. The first and second ultrasonic devices located on both sides of the workpiece perform ultrasonic cleaning on both sides of the workpiece. After cleaning, the workpiece moves at a constant speed in the ultrasonic channel under the abutment of the rear workpiece and is output from the output end of the support plate to the outside of the ultrasonic cleaning equipment. This achieves double-sided cleaning of the workpiece and improves the problem of incomplete cleaning of the lower surface in the top and bottom cleaning mode. Since the side walls of the first and second ultrasonic devices are in close contact with the left and right sides of the workpiece during the cleaning process, the water level of the cleaning fluid in the ultrasonic channel is stable at the height above the top of the workpiece. The baffle plate further reduces the rate of leakage of the cleaning fluid from both ends, which helps to improve the cleaning efficiency of the ultrasonic cleaning equipment on the surface of the workpiece.
[0007] Optionally, the first ultrasonic device includes a first outer cover and a first generator arranged on the side of the first outer cover away from the material support plate; the first outer cover forms a first water storage chamber, and the first outer cover has a first water inlet at the top for inputting cleaning fluid into the first water storage chamber; the first generator has a plurality of first vibration units spaced apart along the conveying direction of the workpiece, and the first outer cover has a plurality of first generating ports on the side facing the material support plate, penetrating the inner and outer surfaces and arranged directly opposite the first vibration units; the second ultrasonic device includes a second outer cover and a second generator arranged on the side of the second outer cover away from the material support plate; the second outer cover forms a second water storage chamber, and the second outer cover has a second water inlet at the top for inputting cleaning fluid into the second water storage chamber; the second generator has a plurality of second vibration units spaced apart along the conveying direction of the workpiece, and the second outer cover has a plurality of second generating ports on the side facing the material support plate, penetrating the inner and outer surfaces and arranged directly opposite the second vibration units.
[0008] By adopting the above technical solution, the specific structures of the first ultrasonic device and the second ultrasonic device are disclosed. When the first ultrasonic device is running, cleaning fluid is input into the first water storage chamber through the first water inlet, the first generator drives multiple first vibration units to vibrate, and the cleaning fluid is output to the surface of the workpiece through the first generating port, thereby realizing ultrasonic cleaning of one side of the workpiece surface. When the second ultrasonic device is running, cleaning fluid is input into the second water storage chamber through the second water inlet, the second generator drives multiple second vibration units to vibrate, and the cleaning fluid is output to the surface of the workpiece through the second generating port, thereby realizing ultrasonic cleaning of both sides of the workpiece surface.
[0009] Optionally, both the first ultrasonic device and the second ultrasonic device are slidably arranged along the length direction perpendicular to the material support plate. The mounting frame is provided with a first sliding assembly for driving the first ultrasonic device to slide and a second sliding assembly for driving the second ultrasonic device to slide. The first sliding assembly includes a first fixed base, a first sliding seat connected to the first ultrasonic device and slidably arranged on the first fixed base along the length direction perpendicular to the material support plate, and a first lead screw for driving the first sliding seat to move. The second sliding assembly includes a second fixed base, a second sliding seat connected to the second ultrasonic device and slidably arranged on the second fixed base along the length direction perpendicular to the material support plate, and a second lead screw for driving the second sliding seat to move.
[0010] By adopting the above technical solution, the first ultrasonic device is driven to slide along the length direction perpendicular to the support plate by the first sliding component, so that the outer end surface of the first outer cover and the side of the workpiece are always kept at a suitable distance; the second ultrasonic device is driven to slide along the length direction perpendicular to the support plate by the second sliding component, so that the outer end surface of the second outer cover and the side of the workpiece are always kept at a suitable distance; the first sliding component and the second sliding component respectively drive the first ultrasonic device and the second ultrasonic device to slide along the length direction perpendicular to the support plate, thereby realizing the adjustment of the ultrasonic channel width, which helps to improve the flexibility and applicability of ultrasonic cleaning of workpieces of different thicknesses.
[0011] Optionally, the baffle assembly includes a mounting bracket installed on the outer end of the second ultrasonic device, a first baffle that slides vertically on the mounting bracket, and a flexible extension baffle installed on the lower end of the first baffle; the mounting bracket has a strip-shaped hole extending in a vertical direction, the first baffle has a locking hole that mates with the strip-shaped hole, and a locking member for locking the first baffle to the mounting bracket is installed at the locking hole.
[0012] By adopting the above technical solution, the specific structure of the baffle assembly is disclosed. The baffle assembly reduces the overflow of cleaning fluid at the input and output ends of the ultrasonic channel. The first baffle can slide up and down along the mounting bracket and be locked by the locking device, which can flexibly adjust the relative height of the first baffle, thus helping to improve the adaptability to workpieces of different specifications. The setting of the extension baffle helps to further enhance the water blocking effect, while reducing the risk of wear caused by the collision between the upper end of the workpiece and the extension baffle.
[0013] Optionally, the feeding mechanism includes roller assemblies rotatably mounted on both sides of the material support plate, and a third sliding assembly that drives the roller assemblies to move along a length direction perpendicular to the material support plate; the roller assembly includes a vertically arranged rotating rod, a rotating wheel sleeved on the upper end of the rotating rod, and a drive motor connected to the lower end of the rotating rod and driving the rotating rod to rotate; the third sliding assembly includes a third fixed seat mounted on the mounting frame, a third sliding seat slidably arranged on the third fixed seat along a length direction perpendicular to the material support plate, and a third lead screw that drives the third sliding seat to move; the rotating rod is rotatably mounted on the third sliding seat.
[0014] By adopting the above technical solution, the rotating wheel of the roller assembly rotates under the drive of the rotating rod driven by the drive motor and pushes the workpiece to move, realizing the conveying of the workpiece to the first ultrasonic device and the second ultrasonic device. The third sliding component can drive the roller assembly to move along the direction perpendicular to the length of the support plate, which makes it easy to adjust the position of the roller assembly according to different workpiece sizes, and improve the applicability of the equipment and the flexibility of feeding.
[0015] Optionally, a limiting annular groove is formed on the outer side of the rotating wheel in the circumferential direction, and the mounting frame is provided with a limiting side plate for the rotating wheel to abut against the side facing the material support plate. The limiting side plate is provided with an arrangement through groove for the rotating wheel to rotate and an abutment part that cooperates with the limiting annular groove is provided in the middle of the arrangement through groove.
[0016] By adopting the above technical solution, the limiting ring groove on the outer side of the rotating wheel and the abutting part in the middle of the through groove of the limiting side plate can effectively reduce the risk of axial movement of the rotating wheel during rotation, which helps to improve the stability of the rotating wheel and thus ensures the smoothness of the feeding process.
[0017] Optionally, it also includes a filtration device for receiving the cleaning fluid output from the drainage pipe; the filtration device includes a filter housing, an extension plate arranged circumferentially on the top of the filter housing, and multiple filter components detachably installed on the top of the filter housing; a filter chamber is formed inside the filter housing; multiple filter ports are provided on the top of the filter housing for arranging the multiple filter components one by one; each filter component includes a mounting ring adapted to the filter port and a filter screen installed on the mounting ring; the filter housing has an output port at the lower end of the side wall for outputting the filtered cleaning fluid.
[0018] By adopting the above technical solution, the filtration device can receive the cleaning liquid output from the drainage pipe and filter the cleaning liquid using the filtration component. The filtered cleaning liquid is output from the output port, realizing the recycling of the cleaning liquid. When impurities in the filtration component clog the filter screen, the excess cleaning liquid will overflow from the filter port and flow to other filter ports and be filtered by the corresponding filtration component. The filtration component can be detached and installed on the top of the filter box, making it convenient to replace and clean the filtration component.
[0019] Optionally, the top of the filter housing is provided with an overflow port, the horizontal height of which is higher than the horizontal height of the filter port and lower than the upper edge height of the extension plate.
[0020] By adopting the above technical solution, when the water level of the cleaning liquid accumulated at the top of the filter box is higher than the upper edge of the overflow port, the excess cleaning liquid can be discharged from the overflow port, reducing the risk of cleaning liquid overflowing from the upper edge of the extension plate, while ensuring the normal operation of the filter assembly.
[0021] Optionally, it also includes a drying device arranged outside the output end of the material support plate for surface drying of the workpiece; the drying device includes a conveying base plate arranged at the output end of the material support plate and extending away from the material support plate, heating plates arranged vertically on both sides of the conveying base plate, and a limiting mechanism for limiting the workpiece to the left and right; the top surface height of the conveying base plate is the same as the top surface height of the material support plate; the limiting mechanism includes a limiting long plate arranged parallel to the length direction of the conveying base plate and a fourth sliding assembly for driving the limiting long plate to move in a direction perpendicular to the length direction of the conveying base plate; the fourth sliding assembly includes a fourth fixed seat arranged on the mounting frame, a fourth sliding seat connected to the limiting long plate and slidably arranged on the fourth fixed seat in a direction perpendicular to the length direction of the conveying base plate, and a fourth lead screw for driving the fourth sliding seat to move.
[0022] By adopting the above technical solution, after the workpiece is ultrasonically cleaned, the drying device can perform surface drying treatment on the workpiece. The workpiece moves smoothly to the drying area along the conveyor base plate under the drive of the feeding mechanism. The heating plates located on the left and right sides of the workpiece can effectively improve the drying efficiency. The fourth sliding component can flexibly adjust the position of the limiting plate to adapt to workpieces of different sizes, which helps to reduce the risk of the workpiece shifting left and right during the drying process.
[0023] Optionally, it also includes a drying mechanism arranged at the output end of the material support plate for drying the surface of the workpiece; the drying mechanism includes a first air knife, a second air knife arranged opposite to each other on both sides of the material support plate, a first air outlet pipe connected to the first air knife for outputting airflow, and a second air outlet pipe connected to the second air knife for outputting airflow; the first air knife has a vertically arranged first air duct on the side facing the material support plate; the second air knife has a vertically arranged second air duct on the side facing the material support plate.
[0024] By adopting the above technical solution, a drying mechanism is set at the output end of the material support plate. Airflow is output to the first air knife and the second air knife respectively through the first air outlet pipe connected to the first air knife and the second air outlet pipe connected to the first air knife. Air is blown to both sides of the workpiece through the vertically arranged first air channel and second air channel, which can dry the surface of the workpiece.
[0025] In summary, this application includes at least one of the following beneficial technical effects: 1. An ultrasonic cleaning device, comprising a mounting frame, a support plate, a first ultrasonic device, a second ultrasonic device, and a feeding mechanism; when cleaning the surface of a workpiece, multiple workpieces are first placed sequentially on the input end of the support plate. Driven by the feeding mechanism, the ends of adjacent workpieces abut against each other and move along the length of the support plate into the ultrasonic channel. The first and second ultrasonic devices located on both sides of the workpiece perform ultrasonic cleaning on both sides of the workpiece. After cleaning, the workpiece moves at a constant speed in the ultrasonic channel under the abutment of the rear workpiece and is output from the output end of the support plate to the outside of the ultrasonic cleaning device, thereby achieving cleaning of the left and right sides of the workpiece and improving the problem of incomplete cleaning of the lower surface in the top and bottom cleaning mode. 2. The water baffle assembly reduces the overflow of cleaning fluid at the input and output ends of the ultrasonic channel. The first baffle can slide up and down along the mounting bracket and be locked by the locking device, which allows for flexible adjustment of the relative height of the first baffle, thus improving the adaptability to workpieces of different specifications. The extension baffle further enhances the water-blocking effect and reduces the risk of wear caused by the collision between the upper end of the workpiece and the extension baffle. 3. The rotating wheel of the roller assembly rotates under the drive of the rotating rod driven by the drive motor and pushes the workpiece to move, realizing the conveying of the workpiece to the first ultrasonic device and the second ultrasonic device. The third sliding assembly can drive the roller assembly to move along the length direction perpendicular to the material support plate, which makes it easy to adjust the position of the roller assembly according to different workpiece sizes, thereby improving the applicability of the equipment and the flexibility of feeding. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the ultrasonic cleaning equipment in the embodiments of this application.
[0027] Figure 2This is a schematic diagram of the interior of the ultrasonic cleaning equipment in the embodiments of this application.
[0028] Figure 3 This is an enlarged schematic diagram of the first ultrasonic device and the second ultrasonic device in the embodiments of this application.
[0029] Figure 4 This is a cross-sectional schematic diagram of the first ultrasonic device and the second ultrasonic device in the embodiments of this application along the length direction parallel to the material support plate.
[0030] Figure 5 This is a cross-sectional schematic diagram of the first sliding component and the second sliding component along the sliding direction in the embodiments of this application.
[0031] Figure 6 yes Figure 2 Enlarged schematic diagram of the water baffle assembly at point A.
[0032] Figure 7 This is a cross-sectional schematic diagram of the feeding mechanism along the sliding direction of the third sliding component in the embodiments of this application.
[0033] Figure 8 yes Figure 7 A schematic diagram showing the fit between the limiting annular groove and the limiting side plate at point B.
[0034] Figure 9 This is a cross-sectional schematic diagram of the filtering device in an embodiment of this application.
[0035] Figure 10 yes Figure 9 A schematic diagram showing the connection between the filter assembly and the filter port at point C.
[0036] Figure 11 This is a schematic diagram of the drying device in the embodiments of this application.
[0037] Figure 12 This is a cross-sectional schematic diagram of the fourth sliding component along the sliding direction in the embodiments of this application.
[0038] Figure 13 yes Figure 2 Enlarged schematic diagram of the drying mechanism at point D.
[0039] Explanation of reference numerals in the attached drawings: 1. Mounting frame; 11. First sliding assembly; 111. First column; 112. First fixed seat; 113. First sliding seat; 114. First lead screw; 12. Second sliding assembly; 121. Second column; 122. Second fixed seat; 123. Second sliding seat; 124. Second lead screw; 13. Drain outlet; 131. Drainage pipe; 14. Limiting side plate; 141. Arrangement through groove; 142. Abutment part; 2. Material support plate; 3. First ultrasonic device; 31. First outer cover; 311. First water storage chamber; 312. 313. First water inlet; 32. First generator; 33. First vibration unit; 34. First extension plate; 4. Second ultrasonic device; 41. Second outer cover; 411. Second water storage chamber; 412. Second water inlet; 413. Second generator; 42. Second generator; 43. Second vibration unit; 44. Water baffle assembly; 441. Mounting bracket; 4411. Strip hole; 442. First baffle; 4421. Locking hole; 443. Extension baffle; 444. Locking element; 45. Second extension plate; 5. Feeding mechanism 51. Roller assembly; 511. Rotating rod; 512. Rotating wheel; 5121. Limiting ring groove; 513. Drive motor; 52. Third sliding assembly; 521. Third fixed seat; 522. Third sliding seat; 523. Third lead screw; 524. Rotary connecting seat; 6. Air drying mechanism; 61. First air knife; 611. First air duct; 62. First air outlet pipe; 63. Second air knife; 631. Second air duct; 64. Second air outlet pipe; 7. Drying device; 71. Conveying base plate; 72. Heating plate; 73. Limiting mechanism; 731. Limiting length Plate; 7311, Connecting rod; 732, Fourth sliding assembly; 7321, Fourth fixed seat; 7322, Fourth sliding seat; 7323, Fourth lead screw; 74, First temperature control zone; 75, Second temperature control zone; 8, Filter device; 81, Filter box; 811, Filter chamber; 812, Filter port; 813, Output port; 8131, First water inlet pipe; 8132, Second water inlet pipe; 814, Overflow port; 82, Extension plate; 83, Filter assembly; 831, Mounting ring; 832, Filter screen; 833, Sealing ring; 9, Ultrasonic channel. Detailed Implementation
[0040] The following is in conjunction with the appendix Figure 1-13 This application will be described in further detail.
[0041] This application discloses an ultrasonic cleaning device. (Refer to...) Figure 1 and Figure 2The ultrasonic cleaning equipment includes a mounting frame 1, a support plate 2 arranged parallel to the length of the frame for the lower end face of the workpiece to abut against, a first ultrasonic device 3 arranged on one side of the support plate 2 for ultrasonic cleaning of one side of the workpiece surface, a second ultrasonic device 4 arranged on the other side of the support plate 2 for ultrasonic cleaning of the other side of the workpiece surface, a feeding mechanism 5 arranged at the input end of the support plate 2 for conveying the workpiece to the first ultrasonic device 3 and the second ultrasonic device 4, and a drying mechanism 6 arranged at the output end of the support plate 2 for drying the workpiece surface. A drying device 7 for surface drying of the workpiece is provided at the output end of the support plate 2 on the mounting frame 1. A filtration device 8 for filtering and recovering the cleaning fluid after ultrasonic cleaning is provided on the side of the mounting frame 1 near the first ultrasonic device 3.
[0042] Reference Figure 2 and Figure 3 The first ultrasonic device 3 and the second ultrasonic device 4 are arranged opposite each other on both sides of the support plate 2, and an ultrasonic channel 9 for workpiece movement is formed between the first ultrasonic device 3 and the second ultrasonic device 4. A first sliding assembly 11 is provided on the side of the mounting frame 1 near the first ultrasonic device 3 to drive the first ultrasonic device 3 to slide along a direction perpendicular to the length of the support plate 2. A second sliding assembly 12 is provided on the side of the mounting frame 1 near the second ultrasonic device 4 to drive the second ultrasonic device 4 to slide along a direction perpendicular to the length of the support plate 2. Water baffle assemblies 44 are respectively provided at the input and output ends of the ultrasonic channel 9 of the second ultrasonic device 4. A drain outlet 13 is provided at the bottom of the ultrasonic channel 9 of the mounting frame 1, and a drain pipe 131 for discharging cleaning fluid to the filter device 8 is provided at the drain outlet 13.
[0043] Reference Figure 3 and Figure 4 The first ultrasonic device 3 includes a first outer cover 31 and a first generator 32 arranged on the side of the first outer cover 31 away from the material support plate 2. The first outer cover 31 forms a first water storage chamber 311. The first outer cover 31 has a first water inlet 312 at its top for introducing cleaning fluid into the first water storage chamber 311. In this embodiment, there are four first water inlets 312, which are symmetrically distributed in pairs on both sides of the top of the first outer cover 31. The first generator 32 has a plurality of first vibration units 33 spaced apart along the conveying direction of the workpiece. The first outer cover 31 has a plurality of first generating ports 313 on the side facing the material support plate 2, penetrating the inner and outer surfaces and arranged directly opposite the first vibration units 33.
[0044] Reference Figure 5The first sliding assembly 11 includes a first column 111 vertically arranged on the mounting bracket 441 near the first ultrasonic device 3, a first fixed seat 112 installed on the top of the first column 111, a first sliding seat 113 connected to the first outer cover 31 and slidably arranged on the first fixed seat 112 along the length direction perpendicular to the material support plate 2, and a first lead screw 114 driving the first sliding seat 113 to slide back and forth.
[0045] Reference Figure 3 and Figure 4 The second ultrasonic device 4 includes a second outer cover 41 and a second generator 42 disposed on the side of the second outer cover 41 away from the material support plate 2. The second outer cover 41 forms a second water storage chamber 411. The second outer cover 41 has a second water inlet 412 at its top for introducing cleaning fluid into the second water storage chamber 411. In this embodiment, there are four second water inlets 412, which are symmetrically distributed in pairs on both sides of the top of the second outer cover 41. The second generator 42 has a plurality of second vibration units 43 spaced apart along the conveying direction of the workpiece. The second outer cover 41 has a plurality of second generating ports 413 on the side facing the material support plate 2, penetrating the inner and outer surfaces and arranged directly opposite the second vibration units 43.
[0046] Reference Figure 5 The second sliding assembly 12 includes a second column 121 vertically arranged on the mounting bracket 441 near the second ultrasonic device 4, a second fixed seat 122 mounted on the top of the second column 121, a second sliding seat 123 connected to the second outer cover 41 and slidably arranged on the second fixed seat 122 along the length direction perpendicular to the material support plate 2, and a second lead screw 124 driving the second sliding seat 123 to slide back and forth.
[0047] Reference Figure 6 The baffle assembly 44 includes a mounting bracket 441 mounted on the end of the second outer cover 41, a first baffle 442 slidably disposed on the mounting bracket 441, and an extension baffle 443 mounted on the lower end of the first baffle 442 and extending downward. The mounting bracket 441 has a strip-shaped hole 4411 extending in a vertical direction, and the first baffle 442 has a locking hole 4421 that mates with the strip-shaped hole 4411, and a locking member 444 for locking the first baffle 442 to the mounting bracket 441 is mounted at the locking hole 4421. In this embodiment, the extension baffle 443 is made of a flexible rubber sheet, and the extension baffle 443 is fixed to the lower end of the first baffle 442 by a locking plate and bolts. The widths of the first baffle 442 and the extension baffle 443 are both greater than the width of the ultrasonic channel 9, which helps to improve the water retention rate of the ultrasonic channel 9 and prevents the cleaning fluid in the first water storage chamber 311 and the second water storage chamber 411 from flowing out too quickly, thus ensuring the stable operation of the first ultrasonic device 3 and the second ultrasonic device 4.
[0048] Reference Figure 7 and Figure 8 The feeding structure is installed at the input end of the material support plate 2, including roller assemblies 51 rotatably mounted on both sides of the material support plate 2, and two third sliding assemblies 52 that drive the two roller assemblies 51 to move along the length direction perpendicular to the material support plate 2. The roller assembly 51 includes a vertically arranged rotating rod 511, a rotating wheel 512 sleeved on the upper end of the rotating rod 511, and a drive motor 513 connected to the lower end of the rotating rod 511 and driving the rotating rod 511 to rotate. The mounting frame 1 is provided with a limiting side plate 14 arranged parallel to the length direction of the material support plate 2 for the rotating wheel 512 to abut against the side facing the material support plate 2. A limiting ring groove 5121 is formed circumferentially on the outer side of the rotating wheel 512, and the limiting side plate 14 is provided with an arrangement through groove 141 for the rotating wheel 512 to be arranged, and an abutment part 142 that cooperates with the limiting ring groove 5121 is provided in the middle of the arrangement through groove 141. In this embodiment, the rotating wheel 512 is a silicone wheel. The outer end of the rotating wheel 512 abuts against the surface of the workpiece and rotates to drive the workpiece to be transported into the ultrasonic channel 9 along the length direction of the support plate 2. The limiting side plate 14 is provided with a strip-shaped elongated hole structure parallel to the sliding direction of the roller assembly 51. The relative position of the limiting side plate 14 can be adjusted through the strip-shaped elongated hole structure to accommodate workpieces of different specifications.
[0049] Reference Figure 7 The third sliding assembly 52 includes a third fixed seat 521 mounted on the mounting frame 1, a third sliding seat 522 that slides along the length of the third fixed seat 521 perpendicular to the length of the material support plate 2, and a third lead screw 523 that drives the third sliding seat 522 to move back and forth. The third sliding seat 522 is provided with a rotary connecting seat 524 for rotatably mounting the rotating rod 511.
[0050] Reference Figure 9 and Figure 10 The filtration device 8 includes a filter housing 81, an extension plate 82 circumferentially arranged on the top of the filter housing 81, and a filter assembly 83 detachably mounted on the top of the filter housing 81. A filter chamber 811 is formed within the filter housing 81 for filtering the cleaning fluid output from the drain pipe 131. A filter port 812 is provided on the top of the filter housing 81 for arranging the filter assembly 83. The filter assembly 83 includes a mounting ring 831 adapted to the filter port 812, a filter screen 832 mounted on the mounting ring 831, and a sealing ring 833 for fixing the filter screen 832 to the mounting ring 831. In this embodiment, there are eight filter ports 812, and a filter assembly 83 is provided at each filter port 812. The drain pipe 131 is arranged directly opposite one of the filter ports 812. When the filter screen 832 in the filter port 812 becomes clogged, the cleaning fluid overflows from the top of the filter port 812 to other surrounding filter ports 812.
[0051] Reference Figure 2 and Figure 9 The filter housing 81 has an output port 813 at the lower end of its side wall for discharging the filtered cleaning fluid. The output port 813 has a first inlet pipe 8131 connected to the first inlet 312 and a second inlet pipe 8132 connected to the second inlet 412. An overflow port 814 is located at the top of the filter housing 81. The overflow port 814 is at a height higher than the filter ports 812 but lower than the upper edge of the extension plate 82. In this embodiment, when all eight filter ports 812 are blocked, the cleaning fluid will rise along the extension plate 82 and overflow from the overflow port 814.
[0052] Reference Figure 11 The drying device 7 includes a conveying base plate 71 arranged at the output end of the support plate 2 and extending away from the support plate 2, two heating plates 72 vertically arranged on both sides of the base plate, and a limiting mechanism 73 for limiting the left and right movement of the workpiece. The top surface of the conveying base plate 71 is at the same height as the horizontal height of the support plate 2, which facilitates the feeding mechanism 5 to drive the workpiece from the support plate 2 to the conveying base plate 71. In this embodiment, there are two sets of heating plates 72, which are arranged on both sides of the conveying plate along the length of the conveying base plate 71. The two sets of heating plates 72 are relatively independent and form corresponding first temperature control zone 74 and second temperature control zone 75 along the conveying direction of the workpiece. The conveying base plate 71 is made of aluminum plate with good thermal conductivity, and the heating plates 72 are infrared heating plates 72. In this embodiment, a metal mesh cover for isolating the heating plates 72 is provided on the outside of the drying device 7 on the mounting frame 1.
[0053] Reference Figure 11 and Figure 12 The limiting mechanism 73 includes two symmetrically arranged limiting plates 731 extending parallel to the length of the conveying base plate 71, and a fourth sliding assembly 732 that drives the two limiting plates 731 to move perpendicular to the length of the conveying base plate 71. The fourth sliding assembly 732 includes a fourth fixed seat 7321 arranged on the side of the mounting frame 1 away from the heating plate 72, a fourth sliding seat 7322 connected to the limiting plates 731 and slidably arranged on the fourth fixed seat 7321 along the length of the conveying base plate 71, and a fourth lead screw 7323 that drives the fourth sliding seat 7322 to slide back and forth. Two connecting rods 7311 for connecting the limiting plates 731 and the fourth sliding seat 7322 are provided at both ends of the limiting plates 731 on the side facing the fourth sliding assembly 732.
[0054] Reference Figure 2 and Figure 13The output end of the first ultrasonic device 3 is provided with a first extension plate 34 arranged parallel to the length direction of the material support plate 2, and the output end of the second ultrasonic device 4 is provided with a second extension plate 45 arranged parallel to the length direction of the material support plate 2. The air drying mechanism 6 includes a first air knife 61 arranged on the first extension plate 34, a first air outlet pipe 62 connected to the first air knife 61 and used for outputting airflow, a second air knife 63 arranged on the second extension plate 45 and facing the first air knife 61, and a second air outlet pipe 64 connected to the second air knife 63 and used for outputting airflow. The first air knife 61 has a vertically arranged first air duct 611 on the side facing the material support plate 2, and the second air knife 63 has a vertically arranged second air duct 631 on the side facing the material support plate 2.
[0055] The implementation principle of an ultrasonic cleaning device according to an embodiment of this application is as follows: When cleaning the surface of a workpiece, multiple workpieces are placed sequentially on the input end of the support plate 2. Driven by the feeding mechanism 5, the ends of adjacent workpieces abut against each other and move along the length of the support plate 2 into the ultrasonic channel 9. The first ultrasonic device 3 and the second ultrasonic device 4 located on both sides of the workpiece perform ultrasonic cleaning on both sides of the workpiece. After cleaning, the workpiece moves at a constant speed in the ultrasonic channel 9 under the abutment of the rear workpiece and is output from the output end of the support plate 2 to the air drying mechanism 6 and the drying device 7 at the outer end of the ultrasonic cleaning device. Finally, it is output from the output end of the drying device 7, which realizes the cleaning and drying of the left and right sides of the workpiece and helps to improve the problem of incomplete cleaning of the lower surface in the upper and lower cleaning mode.
[0056] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An ultrasonic cleaning device, characterized in that, The device includes a mounting frame (1), a support plate (2) arranged parallel to the length of the mounting frame (1) for the lower end face of the workpiece to abut against, a first ultrasonic device (3) arranged on one side of the support plate (2) for ultrasonic cleaning of one side of the workpiece, a second ultrasonic device (4) arranged on the other side of the support plate (2) for ultrasonic cleaning of the other side of the workpiece, and a feeding mechanism (5) arranged at one end of the support plate (2) for conveying the workpiece to the first ultrasonic device (3) and the second ultrasonic device (4); an ultrasonic channel (9) for moving the workpiece is formed between the first ultrasonic device (3) and the second ultrasonic device (4); a baffle plate assembly (44) is provided at the input end and the output end of the ultrasonic channel (9); a drain outlet (13) is provided at the bottom of the ultrasonic channel (9) and a drain pipe (131) for discharging cleaning fluid is provided at the drain outlet (13).
2. The ultrasonic cleaning equipment according to claim 1, characterized in that, The first ultrasonic device (3) includes a first outer cover (31) and a first generator (32) arranged on the side of the first outer cover (31) away from the material support plate (2); the first outer cover (31) forms a first water storage chamber (311), and the first outer cover (31) has a first water inlet (312) at the top for inputting cleaning fluid into the first water storage chamber (311); the first generator (32) has a plurality of first vibration units (33) spaced apart along the conveying direction of the workpiece, and the first outer cover (31) has a plurality of first generating ports (313) on the side facing the material support plate (2) that penetrate the inner and outer surfaces and are arranged directly opposite to the first vibration units (33). The second ultrasonic device (4) includes a second outer cover (41) and a second generator (42) arranged on the side of the second outer cover (41) away from the material support plate (2); the second outer cover (41) forms a second water storage chamber (411), and the second outer cover (41) has a second water inlet (412) at the top for inputting cleaning fluid into the second water storage chamber (411); the second generator (42) has a plurality of second vibration units (43) spaced apart along the conveying direction of the workpiece, and the second outer cover (41) has a plurality of second generating ports (413) on the side facing the material support plate (2) that penetrate the inner and outer surfaces and are arranged directly opposite to the second vibration units (43).
3. The ultrasonic cleaning equipment according to claim 1, characterized in that, The first ultrasonic device (3) and the second ultrasonic device (4) are both slidably arranged along the length direction perpendicular to the support plate (2). The mounting frame (1) is provided with a first sliding assembly (11) for driving the first ultrasonic device (3) to slide and a second sliding assembly (12) for driving the second ultrasonic device (4) to slide. The first sliding assembly (11) includes a first fixed seat (112), a first sliding seat (113) connected to the first ultrasonic device (3) and slidably arranged on the first fixed seat (112) along the length direction perpendicular to the support plate (2), and a first lead screw (114) for driving the first sliding seat (113) to move. The second sliding assembly (12) includes a second fixed seat (122), a second sliding seat (123) connected to the second ultrasonic device (4) and slidably arranged on the second fixed seat (122) along the length direction perpendicular to the support plate (2), and a second lead screw (124) for driving the second sliding seat (123) to move.
4. The ultrasonic cleaning equipment according to claim 1, characterized in that, The baffle assembly (44) includes a mounting bracket (441) mounted on the outer end of the second ultrasonic device (4), a first baffle (442) slidably disposed on the mounting bracket (441), and a flexible extension baffle (443) mounted on the lower end of the first baffle (442); the mounting bracket (441) has a strip hole (4411) extending in the vertical direction, the first baffle (442) has a locking hole (4421) cooperating with the strip hole (4411), and a locking member (444) for locking the first baffle (442) to the mounting bracket (441) is installed at the locking hole (4421).
5. The ultrasonic cleaning device according to claim 1, characterized in that, The feeding mechanism (5) includes roller assemblies (51) rotatably mounted on both sides of the material support plate (2) and a third sliding assembly (52) that drives the roller assemblies (51) to move along the length direction perpendicular to the material support plate (2); the roller assembly (51) includes a vertically arranged rotating rod (511), a rotating wheel (512) sleeved on the upper end of the rotating rod (511), and a drive motor (513) connected to the lower end of the rotating rod (511) and driving the rotating rod (511) to rotate; the third sliding assembly (52) includes a third fixed seat (521) mounted on the mounting frame (1), a third sliding seat (522) slidably arranged on the third fixed seat (521) along the length direction perpendicular to the material support plate (2), and a third lead screw (523) that drives the third sliding seat (522) to move; the rotating rod (511) is rotatably mounted on the third sliding seat (522).
6. The ultrasonic cleaning equipment according to claim 5, characterized in that, The rotating wheel (512) has a limiting annular groove (5121) circumferentially formed on its outer side. The mounting frame (1) is provided with a limiting side plate (14) for the rotating wheel (512) to abut against the side facing the material support plate (2). The limiting side plate (14) has an arrangement through groove (141) for the rotating wheel (512) to rotate and arrange, and an abutment part (142) that cooperates with the limiting annular groove (5121) is provided in the middle of the arrangement through groove (141).
7. The ultrasonic cleaning equipment according to claim 1, characterized in that, It also includes a filter device (8) for receiving the cleaning fluid output from the drain pipe (131); the filter device (8) includes a filter box (81), an extension plate (82) arranged circumferentially on the top of the filter box, and a plurality of filter components (83) detachably installed on the top of the filter box (81); a filter chamber (811) is formed inside the filter box (81); a plurality of filter ports (812) are provided on the top of the filter box (81) for arranging the plurality of filter components (83) one by one; the filter component (83) includes a mounting ring (831) adapted to the filter port (812) and a filter screen (832) installed on the mounting ring (831); the filter box (81) is provided with an output port (813) at the lower end of the side wall for outputting the filtered cleaning fluid.
8. The ultrasonic cleaning equipment according to claim 7, characterized in that, The filter box (81) has an overflow port (814) at the top. The horizontal height of the overflow port (814) is higher than that of the filter port (812), and the horizontal height of the overflow port (814) is lower than that of the upper edge of the extension plate (82).
9. The ultrasonic cleaning equipment according to claim 1, characterized in that, It also includes a drying device (7) arranged outside the output end of the material support plate (2) for surface drying of the workpiece; the drying device (7) includes a conveying base plate (71) arranged at the output end of the material support plate (2) and extending away from the material support plate (2), heating plates (72) arranged vertically on both sides of the conveying base plate (71), and a limiting mechanism (73) for limiting the workpiece to the left and right; the top surface height of the conveying base plate (71) is the same as the top surface height of the material support plate (2); the limiting mechanism (73) includes a length parallel to the conveying base plate (71). The four components are: a limiting plate (731) arranged relative to each other in the angular direction; and a fourth sliding assembly (732) that drives the limiting plate (731) to move along the length direction perpendicular to the conveying base plate (71); the fourth sliding assembly (732) includes a fourth fixed seat (7321) arranged on the mounting frame (1), a fourth sliding seat (7322) connected to the limiting plate (731) and slidably arranged on the fourth fixed seat (7321) along the length direction perpendicular to the conveying base plate (71), and a fourth lead screw (7323) that drives the fourth sliding seat (7322) to move.
10. An ultrasonic cleaning device according to claim 1, characterized in that, It also includes a drying mechanism (6) arranged at the output end of the material support plate (2) for drying the surface of the workpiece; the drying mechanism (6) includes a first air knife (61) and a second air knife (63) arranged opposite to each other on both sides of the material support plate (2), a first air outlet pipe (62) connected to the first air knife (61) for outputting airflow and a second air outlet pipe (64) connected to the second air knife (63) for outputting airflow; the first air knife (61) has a vertically arranged first air duct (611) on the side facing the material support plate (2); the second air knife (63) has a vertically arranged second air duct (631) on the side facing the material support plate (2).