Clutch plate and steel plate misalignment stacking assembly machine

By designing a clutch friction plate and steel plate staggered stacking assembly machine, and by utilizing the staggered operation of the friction plate and steel plate driving components and the optimization of the turntable components, the problems of low efficiency and large equipment footprint of manual stacking are solved, and automated stacking and space utilization optimization are achieved.

CN224674759UActive Publication Date: 2026-08-25SICHUAN ZHENGXINGCAI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522502764.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-08-25
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

In the existing technology, the stacking of friction plates and steel plates mainly relies on manual operation, which is inefficient and prone to errors. At the same time, the existing equipment occupies a large space and cannot meet the compact layout requirements of the production line.

Method used

A clutch friction plate and steel plate staggered stacking assembly machine was designed. By alternating the operation of the friction plate pushing component and the steel plate pushing component, the friction plate and steel plate are automatically staggered and stacked. Combined with the structural optimization of the turntable component and the placement component, the space occupied by the equipment is reduced.

Benefits of technology

It enables automated staggered stacking of friction plates and steel plates, improving work efficiency, reducing equipment footprint, and making it suitable for compact production line layouts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of clutch friction plate and steel sheet misplacement stacking assembly machine, including workbench, the middle part of workbench is provided with the placement assembly for realizing friction plate and steel sheet separate placement, the right side of workbench is provided with the carousel assembly for realizing friction plate and steel sheet stacking, the left side of workbench is provided with the friction plate pusher assembly for moving friction plate to carousel assembly and the steel sheet pusher assembly for moving steel sheet to carousel assembly, and the included angle between friction plate pusher assembly and steel sheet pusher assembly is not more than 90 degrees. By the interval staggered work of friction plate pusher assembly and steel sheet pusher assembly, friction plate and steel sheet automatic misplacement stacking can be realized;Meanwhile, the included angle between friction plate pusher assembly and steel sheet pusher assembly in the present application is less than 90 degrees, can effectively reduce the space occupied by pusher assembly side, and carousel assembly is simple in structure, is provided with two placing columns, can also meet uninterrupted work, also reduces the space occupied.
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Description

Technical Field

[0001] This utility model belongs to the field of clutch assembly technology, specifically relating to a clutch friction plate and steel plate staggered stacking assembly machine. Background Technology

[0002] Friction plates and steel plates are both indispensable components in motorcycle slip clutches. In the clutch, the friction plates and steel plates are stacked in a staggered manner. In the existing technology, most of the stacking of friction plates and steel plates is achieved manually, which is inefficient and prone to errors. Chinese patent CN113523803A discloses a clutch friction plate and steel plate staggered assembly machine. Although it can achieve the staggered stacking of clutch and steel plates, in actual use, the entire equipment occupies a large space and wastes space. Utility Model Content

[0003] This utility model proposes to provide a clutch friction plate and steel plate staggered stacking assembly machine. While realizing the staggered stacking of clutch and steel plate, the whole equipment has a compact structure, small footprint, and is convenient for production line layout.

[0004] Therefore, the technical solution adopted by this utility model is as follows: a clutch friction plate and steel plate staggered stacking assembly machine, including a worktable, a placement component for separating the friction plate and steel plate is provided in the middle of the worktable, a turntable component for stacking the friction plate and steel plate is provided on the right side of the worktable, and a friction plate pushing component for moving the friction plate to the turntable component and a steel plate pushing component for moving the steel plate to the turntable component are provided on the left side of the worktable, and the included angle between the friction plate pushing component and the steel plate pushing component does not exceed 90 degrees.

[0005] As a preferred embodiment of the above scheme, the turntable assembly includes a rotation drive unit disposed on the worktable, and the output end of the rotation drive unit is provided with a turntable located above the worktable. Two central pillars for the assembly of friction plates and steel plates are arranged at intervals on the left and right of the turntable, and an arc baffle is provided between the two central pillars corresponding to each central pillar.

[0006] In a further preferred embodiment, the upper end of the central column is configured as a truncated cone, which is smaller at the top and larger at the bottom.

[0007] Further preferably, the placement assembly includes a placement seat mounted on the workbench via a support column. The placement seat is provided with a friction plate groove for placing friction plates and a steel plate groove for placing steel plates. The bottom of both the friction plate groove and the steel plate groove is provided with a baffle for catching any falling parts. Above the baffle is a moving channel for facilitating the movement of the corresponding parts. The thickness of the moving channel matches the thickness of the corresponding parts. The moving channel in the steel plate groove and the moving channel in the friction plate groove are staggered vertically.

[0008] In a further preferred embodiment, at least three limiting posts are vertically arranged on the placement seat at the positions corresponding to the friction plate groove and the steel plate groove, and the inner diameter of the inner ring formed by the multiple limiting posts matches the outer diameter of the corresponding component.

[0009] Further preferably, the friction plate pushing assembly and the steel plate pushing assembly have the same structure, both including a pushing cylinder mounted on the worktable via a cylinder seat, and the output end of the pushing cylinder is provided with a pushing block that can move within a corresponding moving slot.

[0010] The beneficial effects of this utility model are as follows: by alternating the operation of the friction plate pushing component and the steel plate pushing component, the friction plate and the steel plate can be automatically stacked in a staggered manner; at the same time, in this application, the included angle between the friction plate pushing component and the steel plate pushing component is less than 90 degrees, which can effectively reduce the space occupied by the pushing component side, and the turntable component has a simple structure with two placement columns, which can also meet the requirements of uninterrupted operation and reduce the space occupied. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the present invention.

[0012] Figure 2 This is a schematic diagram of the placement base in this utility model. Figure 1 .

[0013] Figure 3 This is a schematic diagram of the placement base in this utility model. Figure 2 .

[0014] Attached reference numerals: worktable-1, turntable-3, center column-4, arc baffle-5, support column-6, placement seat-7, friction plate groove-7a, steel plate groove-7b, baffle-7c, moving through groove-7d, limit column-8, cylinder seat-9, pushing cylinder-10, pushing block-11. Detailed Implementation

[0015] The present invention will be further described below with reference to embodiments and accompanying drawings:

[0016] like Figure 1-3 As shown, a clutch friction plate and steel plate staggered stacking assembly machine mainly consists of a worktable 1, a placement assembly, a turntable assembly, a friction plate pushing assembly, and a steel plate pushing assembly. The placement assembly is located in the middle of the worktable 1 to separate the friction plates and steel plates. The turntable assembly is located on the right side of the worktable 1 to achieve staggered stacking of the friction plates and steel plates. The friction plate pushing assembly and the steel plate pushing assembly are both located on the left side of the worktable 1, and the angle between the friction plate pushing assembly and the steel plate pushing assembly does not exceed 90 degrees. The friction plate pushing assembly can push the friction plates located in the placement assembly to the turntable assembly, and the steel plate pushing assembly can push the steel plates located in the placement assembly to the turntable assembly.

[0017] Specifically, the turntable assembly includes a rotary drive unit mounted on a worktable 1. A turntable 3 is positioned above the worktable 1 at the output end of the rotary drive unit. Two central pillars 4, spaced apart horizontally, are arranged on the turntable 3 for mounting friction plates and steel plates. An arc-shaped baffle 5 is provided between each of the two central pillars 4. The arc-shaped baffles allow the parts pushed out by the driven assembly to smoothly fit over the central pillars, thus achieving stacking. The rotary drive unit can be a rotary motor or a pneumatic rotary cylinder.

[0018] To facilitate the insertion of the friction plate and steel plate, the upper end of the central column is designed as a truncated cone, which is smaller at the top and larger at the bottom.

[0019] The placement assembly includes a placement seat 7 mounted above the worktable 1 via a support column 6. The placement seat 7 has a friction plate groove 7a for placing friction plates and a steel plate groove 7b for placing steel plates. Both the friction plate groove 7a and the steel plate groove 7b have baffles 7c at their bottoms to prevent the corresponding parts from falling. To facilitate the ejection of the friction plate or steel plate, a moving channel 7d is provided above the baffle 7c to facilitate the movement of the corresponding part, and the thickness of the moving channel 7d matches the thickness of the corresponding part. Since the steel plate and friction plate need to be stacked in a staggered manner, the ends of the two moving channels facing the central column will partially overlap longitudinally. To prevent interference, the moving channel in the steel plate groove 7b and the moving channel in the friction plate groove 7a are staggered vertically.

[0020] To increase the number of corresponding parts that can be accommodated in each steel plate groove or friction plate groove, at least three limiting posts 8 are vertically arranged on the placement seat 7 at the positions corresponding to the friction plate groove and steel plate groove, and the inner diameter of the inner ring formed by the multiple limiting posts 8 matches the outer diameter of the corresponding parts.

[0021] The friction plate pushing assembly and the steel plate pushing assembly have the same structure. Both include a pushing cylinder 10 mounted on the worktable 1 via a cylinder seat 9, and a pushing block 11 that can move within a corresponding moving slot is provided at the output end of the pushing cylinder 10.

[0022] During operation, a certain number of friction plates and steel plates are placed in the friction plate slots or steel plate slots. Then, the equipment is started, causing the pushing cylinders in the friction plate pushing assembly and the steel plate pushing assembly to work alternately, pushing the corresponding parts along the moving through slots to the top of the central column. Under the action of gravity and the arc baffle, they are fitted onto the central column. When the required number of friction plates and steel plates are fitted onto the central column, the drive component is rotated to rotate the central column with friction plates and steel plates out, and the central column without friction plates and steel plates in for the next round of staggered stacking of friction plates and steel plates. Then, the staggered stacked friction plates and steel plates are removed.

Claims

1. A machine for assembling clutch friction plates and steel plates in a staggered stacking configuration, characterized in that: The system includes a workbench (1), with a placement assembly for separating friction plates and steel plates in the middle of the workbench (1), a turntable assembly for stacking friction plates and steel plates in the right side of the workbench (1), and a friction plate pushing assembly for moving friction plates to the turntable assembly and a steel plate pushing assembly for moving steel plates to the turntable assembly in the left side of the workbench (1), wherein the included angle between the friction plate pushing assembly and the steel plate pushing assembly does not exceed 90 degrees.

2. The clutch friction plate and steel plate staggered stacking assembly machine according to claim 1, characterized in that: The turntable assembly includes a rotation drive unit set on the worktable (1). The output end of the rotation drive unit is provided with a turntable (3) located above the worktable (1). Two central columns (4) for the friction plate and steel plate assembly are arranged on the turntable (3) at intervals on the left and right. A circular arc baffle (5) is provided between the two central columns (4) corresponding to each central column (4).

3. The clutch friction plate and steel plate staggered stacking assembly machine according to claim 2, characterized in that: The upper end of the central column (4) is configured as a truncated cone with a smaller upper part and a larger lower part.

4. The clutch friction plate and steel plate staggered stacking assembly machine according to claim 1, characterized in that: The placement assembly includes a placement seat (7) mounted on the workbench (1) via a support column (6). The placement seat (7) is provided with a friction plate groove (7a) for placing friction plates and a steel plate groove (7b) for placing steel plates. Both the friction plate groove (7a) and the steel plate groove (7b) have baffles (7c) at their bottoms to prevent corresponding parts from falling. Above the baffles (7c) is a moving channel (7d) to facilitate the movement of the corresponding parts. The thickness of the moving channel (7d) matches the thickness of the corresponding parts. The moving channel in the steel plate groove (7b) and the moving channel in the friction plate groove (7a) are staggered vertically.

5. The clutch friction plate and steel plate staggered stacking assembly machine according to claim 4, characterized in that: At least three limiting posts (8) are vertically arranged on the placement seat (7) at the positions corresponding to the friction plate groove and the steel plate groove, and the inner diameter of the inner ring formed by the multiple limiting posts (8) matches the outer diameter of the corresponding parts.

6. The clutch friction plate and steel plate staggered stacking assembly machine according to claim 4, characterized in that: The friction plate pushing assembly has the same structure as the steel plate pushing assembly, both including a pushing cylinder (10) mounted on the worktable (1) via a cylinder seat (9), and the output end of the pushing cylinder (10) is provided with a pushing block (11) that can move in the corresponding moving slot.

Citation Information

Patent Citations

  • Plate-staggering assembly machine for friction plate and steel plate of clutch

    CN113523803A