A 12 winding labeling package production equipment
By designing an automated 12-thread wrapping labeling and packaging production equipment, the problems of high labor costs and poor quality consistency caused by manual labeling in embroidery thread production have been solved. This has enabled efficient and automated labeling, improving production efficiency and product quality, and meeting market demands.
Patent Information
- Application Number
- CN202522109175.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-30
AI Technical Summary
The existing technology for embroidery thread production and packaging suffers from high labor costs, low production efficiency, and poor label adhesion quality due to manual labeling, making it difficult to meet the needs of market expansion and product quality upgrades.
Design a 12-piece wire-wound labeling packaging production equipment, including a frame, a wire-wound assembly, a mounting plate, a lifting mechanism, a labeling assembly, and a rotating assembly. The lifting mechanism drives the mounting plate and the labeling assembly to rise and fall precisely, and the rotating assembly drives the labeling assembly to flip and pick up the label, realizing the automated adsorption and pasting of the label, replacing traditional manual operation.
It significantly reduces labor costs, improves the consistency and regularity of label pasting, optimizes product appearance quality, enhances market competitiveness, and greatly shortens the overall cycle from winding to labeling and packaging, thereby improving enterprise production efficiency.
Smart Images
Figure CN224676617U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of wire-wound labeling packaging production equipment, and more specifically, it relates to a 12-piece wire-wound labeling packaging production equipment. Background Technology
[0002] In the embroidery industry, embroidery thread, as a key raw material, has a significant impact on the efficiency and quality of its production and packaging processes. In recent years, the embroidery industry has shown a positive development trend in both domestic and international markets. According to statistics from the China National Textile and Apparel Council, from 2021 to 2024, my country's embroidery thread exports grew at an average annual rate of 8.5%, with exports in 2024 increasing by 27.8% compared to 2021. Products have shifted from traditional cotton threads to a variety of materials such as chemical fibers and silk threads, with over 1,000 types available by 2024, of which chemical fiber embroidery threads accounted for over 50%. Furthermore, industry trend forecasts indicate that the global embroidery thread market will grow at an average annual rate of 6.2%, and its market size is expected to exceed US$4.2 billion by 2030.
[0003] Products produced in the embroidery industry, such as 12-count single-color R8-meter thread and 12-count boxed thread, are very popular in the market. However, the entire embroidery thread industry faces many problems in the production and packaging process. Taking the packaging of 12-count embroidery thread as an example, after the thread is wound, trademark labels and product information labels need to be affixed near both ends. Currently, the industry generally uses manual affixing. This operation mode has obvious drawbacks: on the one hand, manual affixing consumes a lot of manpower, and with the continuous rise in labor costs, such as the annual growth rate of labor costs in coastal areas of about 5%-8% in recent years, the production costs of enterprises have increased significantly; on the other hand, it is difficult to guarantee the consistency of manual affixing, which easily leads to quality problems such as crooked labels and loose adhesion, reducing the overall quality image of the product. Utility Model Content
[0004] The purpose of this invention is to provide a 12-wire winding labeling and packaging production equipment to solve the problems of high labor costs, low production efficiency, and poor labeling quality consistency caused by manual labeling in the existing technology, which makes it difficult to meet the needs of market expansion and product quality upgrades.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A 12-thread winding and labeling packaging production equipment is provided, including a frame, a winding assembly, a mounting plate, a lifting mechanism, a labeling assembly, label boxes, and a rotating assembly. The frame includes a horizontally arranged support plate with a first channel. The winding assembly is positioned above the support plate for simultaneously completing the winding of multiple embroidery threads. The mounting plate is vertically and liftably positioned below the winding assembly, and can pass through the first channel. The lifting mechanism is connected to the mounting plate for driving the mounting plate to rise and fall. Multiple labeling assemblies are positioned on one side of the mounting plate and distributed along its length. They are used to absorb labels, transfer, and paste the labels. Multiple label boxes correspond one-to-one with multiple labeling assemblies and are positioned below the multiple labeling assemblies. Each label box stores a label to be pasted and has a first opening at the top for the labeling assembly to pick up the label. The rotating assembly is positioned on the mounting plate and connected to the multiple labeling assemblies for driving the labeling assembly to rotate downwards at a preset angle, aligning it with the label box to pick up the label, and then resetting to the labeling ready position after picking up the label.
[0006] In one possible implementation, based on the above technical solutions, the labeling assembly includes a housing, a fixing rod, a rotating shaft, a negative pressure generating device, and a first cylinder. The housing is vertically mounted on the mounting plate and has a second opening at the bottom. The fixing rod is vertically mounted inside the housing, with a first rack and a second rack symmetrically arranged on both sides of its top end, and the first rack and the second rack are staggered vertically. Two rotating shafts are arranged parallel to each other and rotatably mounted on the housing on both sides of the fixing rod. A first gear is fixedly mounted in the middle of each rotating shaft, and the first gear meshes with the rack on the corresponding side. A suction cup is mounted at each end of each rotating shaft, penetrating the corresponding side of the housing, and is used to adsorb the label. The negative pressure generating device is connected to the suction cup and is used to generate the negative pressure required to adsorb the label. The first cylinder is vertically mounted on the mounting plate, and the piston rod end of the first cylinder extends into the housing through the second opening and is connected to the lower end of the fixing rod. The first cylinder is used to drive the first gear and the suction cup to rotate by raising and lowering the fixing rod and its rack.
[0007] In one possible implementation, in conjunction with the above technical solutions, the labeling assembly further includes two guiding mechanisms symmetrically arranged on both sides of the fixed rod. The guiding mechanism includes a support frame and a guide wheel. The support frame is horizontally arranged inside the housing, with one end connected to the inner wall of the corresponding side of the housing, and the other end rotatably provided with the guide wheel. The corresponding side of the fixed rod is provided with a first guide groove along its height direction, and the guide wheel is rolledly connected to and adapted to the first guide groove.
[0008] In one possible implementation, based on the above technical solutions, the rotating assembly includes: a base plate, side plates, a second gear, and a first driving component; the base plate is rotatably disposed below the first cylinders, each of the first cylinders being connected to the base plate, and two rotating rods are respectively disposed at both ends of the base plate along its length; the two side plates are respectively disposed on both sides of the mounting plate, and the two rotating rods are rotatably connected to the two side plates respectively; the second gear is disposed on one of the rotating rods; the first driving component is disposed on the mounting plate, and a third gear is disposed at its output end, with the second gear meshing with the third gear to drive the rotating rod to rotate the base plate and the labeling assembly thereon.
[0009] In one possible implementation, based on the above technical solutions, the lifting mechanism includes a second cylinder, a lateral fixing frame, and a second guide groove. The second cylinder is vertically installed inside the frame, and the piston rod end of the second cylinder is connected to the middle of the mounting plate. The mounting plate has two lateral fixing frames symmetrically arranged at both ends along its length direction. Each lateral fixing frame has a second guide groove along its height direction. The second guide groove is slidably connected to and adapted to the end of the mounting plate on its corresponding side.
[0010] In one possible implementation, based on the above technical solutions, the winding assembly includes a second driving member, a disk, and two winding rods; the second driving member is disposed on one side of the support plate; the disk is disposed at the output end of the second driving member and rotates under the drive of the second driving member; the two winding rods are arranged parallel to each other, with one end connected to the disk and the other end suspended freely.
[0011] In one possible implementation, based on the above technical solutions, one of the winding rods is provided with a wire clamping mechanism along its length. The wire clamping mechanism includes a clamping plate, a locking plate, and an operating handle. The clamping plate has a hollow structure with an opening at one end, and multiple grooves are spaced apart along its length on the inner side of the clamping plate. The locking plate is slidably disposed inside the clamping plate, and multiple slots are provided along its length. The multiple grooves correspond one-to-one with the multiple slots and are adapted to each other. The operating handle is disposed at the exposed end of the locking plate and is used to drive the locking plate to slide back and forth along its length.
[0012] In one possible implementation, based on the above technical solutions, the length of the first rack is equal to that of the second rack, and the rack length is set such that when the first cylinder drives the fixed rod to complete a preset stroke, the rack drives the first gear and the rotating shaft on the corresponding side to rotate 180°.
[0013] In one possible implementation, based on the above technical solutions, the ratio of the number of teeth of the second gear to the number of teeth of the third gear is greater than 1.
[0014] In one possible implementation, based on the above technical solutions, the outer side of the operating handle is provided with anti-slip patterns.
[0015] The beneficial effects of the 12-piece winding labeling and packaging production equipment provided by this utility model are as follows: Compared with the prior art, the support plate of the frame is horizontally set and a first channel is opened, and the size of the first channel is adapted to the passage requirements of the mounting plate. At the same time, the mounting plate adopts a vertically liftable design and is equipped with a corresponding lifting mechanism. This layout allows the mounting plate to stably pass through the first channel in the vertical direction, effectively utilizing the longitudinal space of the equipment, reducing the lateral footprint, ensuring smooth movement of the labeling components and label boxes when the mounting plate is raised and lowered, and reducing the risk of operation jamming.
[0016] By using a rotating component to flip and reposition the labeling component to pick up and prepare for labeling, combined with the labeling component's adsorption and transfer functions, this method replaces the traditional manual labeling process. On one hand, it eliminates the need for extensive manual labeling, significantly reducing labor costs; on the other hand, it avoids quality issues such as label misalignment and weak adhesion caused by manual operation, improving the consistency and neatness of label application, optimizing product appearance, and enhancing product market competitiveness.
[0017] After the winding assembly completes the winding of multiple embroidery threads, the lifting mechanism can drive the mounting plate and labeling assembly to be precisely raised and lowered to the working position. The rotating assembly and the labeling assembly work together to automatically pick up the label. The actions of each component are closely connected, and there is no need for frequent manual intervention. This significantly shortens the overall cycle from winding to labeling and packaging of 12 embroidery threads in a single batch, improves the efficiency of large-scale production, and helps enterprises better cope with the growing demand of market orders. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 A schematic diagram of the structure of the 12-piece winding labeling packaging production equipment provided by this utility model; Figure 2 This is a schematic diagram of the structure of the winding assembly provided by this utility model; Figure 3 This is a schematic diagram of the wire clamping mechanism provided by this utility model; Figure 4 A schematic diagram showing the positional structure of the mounting plate, lifting mechanism, labeling assembly, and label box provided by this utility model; Figure 5 This is a schematic diagram of the position and structure of the lifting mechanism provided by this utility model; Figure 6 This is a schematic diagram of the positional structure of the labeling component provided by this utility model; Figure 7 This is a schematic diagram showing the position and structure of the labeling component provided by this utility model from another angle; Figure 8 The present utility model provides the following Figure 7 A magnified schematic diagram of the structure of part A in the diagram; Figure 9 This is a schematic diagram of the positional structure of the rotating component provided by this utility model; The labels for the attached figures are as follows: 10. Frame; 11. Support plate; 12. First channel; 20. Winding assembly; 21. Second drive unit; 22. Disc; 23. Winding rod; 24. Wire clamping mechanism; 241. Clamping plate; 242. Card plate; 243. Operating handle; 30. Mounting plate; 40. Lifting mechanism; 41. Second cylinder; 42. Lateral fixing frame; 43. Second guide groove; 50. Labeling assembly; 51. Housing; 52. Fixing rod; 53. First rack; 54. Second rack; 55. Rotating shaft; 56. First gear; 57. Suction cup; 58. First cylinder; 59. Guide mechanism; 591. Support frame; 592. Guide wheel; 593. First guide groove; 60. Label box; 70. Rotating assembly; 71. Base plate; 72. Side plate; 73. Second gear; 74. First driving component; 75. Third gear; 76. Rotating rod. Detailed Implementation
[0020] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are only a part of the embodiments of this application, not all of them. The specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0021] It should be further explained that the accompanying drawings and embodiments of this utility model mainly describe the concept of this utility model. Based on this concept, some specific forms and settings of connection relationships, positional relationships, power mechanisms, power supply systems, hydraulic systems and control systems may not be fully described. However, under the premise that those skilled in the art understand the concept of this utility model, they can implement the above-mentioned specific forms and settings in a well-known manner.
[0022] When a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0023] The directional terms "inner" and "outer" refer to the inner and outer sides relative to the outline of each component itself. The terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways, and the spatial relative descriptions used herein will be interpreted accordingly.
[0025] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "multiple" means two or more, and "several" means one or more, unless otherwise explicitly specified.
[0026] The present invention provides a description of a 12-wire winding labeling and packaging production equipment.
[0027] like Figures 1 to 9As shown, the first embodiment of this utility model provides a 12-thread winding and labeling packaging production equipment, including a frame 10, a winding assembly 20, a mounting plate 30, a lifting mechanism 40, a labeling assembly 50, a label box 60, and a rotating assembly 70; the frame 10 includes a horizontally arranged support plate 11, on which a first channel 12 is provided; the winding assembly 20 is arranged above the support plate 11 for simultaneously completing the winding operation of multiple embroidery threads; the mounting plate 30 is vertically and liftably arranged below the winding assembly 20, and the mounting plate 30 can pass up and down through the first channel 12; the lifting mechanism 40 is connected to the mounting plate 30 for carrying... The mounting plate 30 is raised and lowered; multiple labeling components 50 are arranged on one side of the mounting plate 30 and distributed along the length of the mounting plate 30; used to absorb labels, transfer and stick the labels; multiple label boxes 60 correspond one-to-one with multiple labeling components 50 and are arranged in the frame 10 below the multiple labeling components 50, each label box 60 stores the label to be pasted, and has a first opening at the top for the labeling component 50 to pick up the label; and a rotating component 70 is arranged on the mounting plate 30 and connected to the multiple labeling components 50, used to drive the labeling component 50 to rotate downwards at a preset angle, align with the label box 60 to pick up the label, and after picking up the label, return to the labeling standby posture.
[0028] The wire-winding labeling packaging production equipment of this utility model includes a frame 10, a wire-winding assembly 20, a mounting plate 30, a lifting mechanism 40, a labeling assembly 50, a label box 60, and a rotating assembly 70. The frame 10 serves as the basic support structure of the equipment. The first channel 12 on the horizontally arranged support plate 11 ensures that the mounting plate 30 can pass smoothly when it is raised and lowered vertically. The wire-winding assembly 20 can stably and synchronously complete the wire-winding operation of multiple embroidery threads. This wire-winding labeling packaging production equipment is used to complete the wire-winding operation of 12 embroidery threads. The lifting mechanism 40 is rigidly connected to the middle of the non-load-bearing side of the mounting plate 30 and is used to drive the mounting plate 30 to rise and fall stably. The labeling assembly 50 is used to achieve label adsorption. The rotating assembly 70 is used to drive the labeling assembly 50 to achieve slow rotation.
[0029] In actual operation, the workflow and principle are as follows: First, the winding assembly 20 is started to simultaneously wind 12 embroidery threads to a preset length. After winding, the winding assembly 20 stops and maintains a stable position for the embroidery threads. Then, the lifting mechanism 40 is started, driving the mounting plate 30 to rise vertically until the labeling assembly 50 reaches the label-taking preparation position that cooperates with the rotating assembly 70. At this time, the labeling assembly 50 is directly above the label box 60. Next, the rotating assembly 70 is turned on, causing the labeling assembly 50 to rotate downwards by 180°, so that the suction cup 57 of the labeling assembly 50 is aligned with the first opening at the top of the label box 60. At this time, the negative pressure generating device is activated, and the suction cup 57 generates negative pressure to adsorb the labels inside the label box 60. After the labels are taken out, the rotating assembly 70 drives the labeling assembly 50 to rotate in the opposite direction. The labeling component 50 is reset to its ready-to-use position, with the label facing the embroidery thread. Then, the lifting mechanism 40 continues to drive the mounting plate 30 upwards, sending the labeling component 50 to the labeling station below the embroidery thread. Operators can manually apply glue to the label surface. Note that an automatic glue application module can also be added to this unit; currently, this equipment retains the manual glue application step to adapt to existing processes. After glue application, the labeling component 50 operates, attaching the label to the preset positions at both ends of the embroidery thread. After labeling, the negative pressure generating device stops working, the labeling component 50 releases the label, and the lifting mechanism 40 drives the mounting plate 30 downwards to its initial position, completing a single wrapping, labeling, and packaging operation for 12 embroidery threads. The equipment can then be cycled into the next batch production process.
[0030] Compared with the prior art, the support plate 11 of the frame 10 is horizontally set and has a first channel 12. The size of the first channel 12 is adapted to the passage requirements of the mounting plate 30. At the same time, the mounting plate 30 adopts a vertically liftable design and is equipped with a corresponding lifting mechanism 40. This layout allows the mounting plate 30 to stably move up and down along the vertical direction through the first channel 12, effectively utilizing the longitudinal space of the equipment, reducing the lateral footprint, ensuring smooth operation of the labeling component 50 and label box 60 when they are raised and lowered with the mounting plate 30, and reducing the risk of operational jamming.
[0031] The rotating component 70 drives the labeling component 50 to flip, pick up labels, and reset for standby. Combined with the adsorption and transfer functions of the labeling component 50, this replaces the traditional manual labeling operation. On the one hand, it eliminates the need for extensive manual labeling, significantly reducing labor costs; on the other hand, it avoids quality problems such as label misalignment and weak adhesion caused by manual operation, improving the consistency and neatness of label application, optimizing product appearance quality, and enhancing product market competitiveness.
[0032] After the winding assembly 20 completes the winding of multiple embroidery threads, the lifting mechanism 40 can drive the mounting plate 30 and the labeling assembly 50 to be precisely lifted and lowered to the working position. The rotating assembly 70 and the labeling assembly 50 work together to automatically pick up the label. The actions of each component are closely connected, and there is no need for frequent manual intervention. This greatly shortens the overall cycle from winding to labeling and packaging of 12 embroidery threads in a single batch, improves the efficiency of large-scale production, and helps enterprises better cope with the growing demand of market orders.
[0033] Finally, while retaining the manual gluing step, the equipment automates other processes, eliminating the need for companies to make large-scale adjustments to their existing glue types and gluing processes, thus reducing the cost of process modification and employee training. At the same time, the equipment has a simple structure and clear layout of each component, allowing operators to master the operation and daily maintenance of the equipment after simple training, facilitating the rapid deployment of the equipment into actual production.
[0034] like Figures 6 to 9 As shown, the first embodiment of this utility model provides a 12-piece winding labeling and packaging production equipment. The labeling component 50 includes a housing 51, a fixing rod 52, a rotating shaft 55, a negative pressure generating device, and a first cylinder 58. The housing 51 is vertically mounted on the mounting plate 30, and has a second opening at the bottom. The fixing rod 52 is vertically mounted inside the housing 51, and has a first rack 53 and a second rack 54 symmetrically arranged on both sides of its top end, with the first rack 53 and the second rack 54 being staggered vertically. The two rotating shafts 55 are arranged parallel to each other and are rotatably mounted on the housings 51 on both sides of the fixing rod 52. The middle of each rotating shaft 55 is... Each component has a fixed first gear 56 that meshes with a rack on the corresponding side. Each rotating shaft 55 has a suction cup 57 at both ends, penetrating the corresponding side of the outer casing 51. The suction cup 57 is used to adsorb labels. A negative pressure generating device is connected to the suction cup 57 to generate the negative pressure required for label adsorption. A first cylinder 58 is vertically mounted on the mounting plate 30. The piston rod end of the first cylinder 58 extends into the outer casing 51 through a second opening and is connected to the lower end of the fixed rod 52. The first cylinder 58 drives the first gear 56 and suction cup 57 to rotate by raising and lowering the fixed rod 52 and its rack. The first rack 53 is equal in length to the second rack 54, and the rack length is set such that when the first cylinder 58 drives the fixed rod 52 to complete a preset stroke, the rack drives the first gear 56 and rotating shaft 55 on the corresponding side to rotate 180°.
[0035] The labeling assembly 50 mainly consists of a housing 51, a fixing rod 52, two rotating shafts 55, a negative pressure generating device, and a first cylinder 58. The selection and materials of each component can be configured according to actual needs: the housing 51 is made of 304 stainless steel, which has good structural strength and corrosion resistance; the fixing rod 52 is made of 45# steel with heat treatment and hard chrome plating to reduce lifting friction; the suction cup 57 is made of food-grade silicone rubber to ensure stable adsorption force and not damage the label; the negative pressure generating device adopts a miniature vacuum generator (such as SMCZM101H), which can provide a stable negative pressure of -0.04 to -0.07 MPa.
[0036] The outer casing 51 is vertically fixed to the bearing side of the mounting plate 30, and a second opening is provided at its bottom. The second opening is larger than the piston rod of the first cylinder 58 to ensure that the piston rod can extend and retract flexibly. A first rack 53 and a second rack 54 are provided on both sides of the top of the fixed rod 52. The first rack 53 is higher than the second rack 54 along the axial direction of the fixed rod 52, and the first rack 53 and the second rack 54 are vertically misaligned. Two rotating shafts 55 are rotatably mounted on the outer casing 51. The first gear 56 on the shaft of the rotating shaft 55 meshes with the rack on the corresponding side. The parts of the rotating shaft 55 that extend out of the outer casing 51 are connected to suction cups 57. The suction cups 57 are connected to the air outlet of the negative pressure generating device through PU air pipes. The cylinder body of the first cylinder 58 is fixed on the rotating assembly 70. Initially, the fixing rod 52 is located inside the lower part of the housing 51, the first rack 53 meshes with the lower end of the first gear 56, and the second rack 54 has not yet contacted the second gear 73; both rotating shafts 55 are in the initial horizontal position, the suction cups 57 face upward and adsorb the labels that have been pre-applied with glue (the glue side faces inward, and the non-glue side is in contact with the suction cups 57), and the two suction cups 57 on each rotating shaft 55 adsorb one label respectively. A single labeling component 50 adsorbs two labels in total, and the positions of the two labels correspond to the two ends of an embroidery thread.
[0037] Next, the piston rod of the first cylinder 58 extends upward, driving the fixed rod 52 to rise; the first rack 53 first fully meshes with the first gear 56, driving the first rotating shaft 55 to start rotating; when the fixed rod 52 rises to the preset stroke, the first rack 53 drives the first gear 56 to rotate exactly 180°, the first rotating shaft 55 flips from the horizontal state to the reverse horizontal state, and the label adsorbed on it flips 180° with the shaft, with the glue side facing outward and reaching the labeling position at one end of the embroidery thread. At this time, the first rack 53 disengages from the first gear 56, the first rotating shaft 55 stops rotating and maintains its posture. As the fixed rod 52 continues to rise, the second rack 54 begins to mesh with the second gear 73, driving the second rotating shaft 55 to rotate. When the fixed rod 52 reaches its maximum stroke, the second rack 54 drives the second gear 73 to rotate exactly 180°, and the second rotating shaft 55 flips to a reverse horizontal state. The adhesive surface of the label on it precisely aligns with the non-adhesive surface of the label on the first rotating shaft 55 (forming a connection between the labels at both ends of the embroidery thread), and the label wraps around the end of the embroidery thread to complete the adhesion. At this point, the second rack 54 disengages from the second gear 73, and the second rotating shaft 55 stops rotating. After labeling is completed, the piston rod of the first cylinder 58 retracts, and the fixing rod 52 descends; the second rack 54 first meshes with the second gear 73 in the opposite direction, driving the second rotating shaft 55 to rotate 180° in the opposite direction to reset to the initial horizontal position; the fixing rod 52 continues to descend, the first rack 53 meshes with the first gear 56 in the opposite direction, driving the first rotating shaft 55 to rotate 180° in the opposite direction to reset; the negative pressure generating device stops working, the suction cup 57 releases the pasted label, and the fixing rod 52 returns to the initial position, waiting for the next labeling cycle.
[0038] Compared with existing technologies, the 180° flip design and the toothed rack and pinion layout allow the two labels to rotate into place one after the other and fit precisely, solving the problem of difficulty in aligning the labels at both ends when manually pasting. The label alignment deviation can be controlled within ±0.3mm, significantly improving the neatness of product packaging. The length of the rotating shaft 55 is customized according to the embroidery thread specifications, ensuring that the spacing of the suction cups 57 at both ends matches the length of the embroidery thread. Labeling can be completed at both ends of the entire embroidery thread in one go, without the need for segmented operation, making it suitable for mass production scenarios with 12 embroidery threads.
[0039] like Figure 7 As shown, the first embodiment of this utility model provides a 12-piece winding labeling and packaging production equipment. The labeling component 50 also includes two guide mechanisms 59, which are symmetrically arranged on both sides of the fixed rod 52. The guide mechanism 59 includes a support frame 591 and a guide wheel 592. The support frame 591 is horizontally arranged inside the outer shell 51, with one end connected to the inner wall of the corresponding side of the outer shell 51, and the guide wheel 592 is rotatably arranged at the other end. The fixed rod 52 has a first guide groove 593 arranged along its height direction on the corresponding side. The guide wheel 592 is rolled and adapted to the first guide groove 593.
[0040] The guiding mechanism 59 operates synchronously with the lifting and lowering of the fixing rod 52 of the labeling assembly 50. In the initial state, the fixing rod 52 is located at the bottom of the housing 51, and the guide wheels 592 of the two guiding mechanisms 59 are respectively embedded in the first guide grooves 593 on the corresponding sides of the fixing rod 52, with the guide wheels 592 in close contact with the groove walls of the first guide grooves 593. When the first cylinder 58 drives the fixing rod 52 to rise vertically, the fixing rod 52 drives the first guide grooves 593 to move upward synchronously, and the guide wheels 592 roll along the groove walls, constraining the upward trajectory of the fixing rod 52 and preventing the fixing rod 52 from shifting laterally due to uneven force on the racks on both sides. Throughout the entire process of the fixing rod 52 rising to its maximum stroke or falling back to its initial position, the guide wheels 592 always roll in cooperation with the first guide grooves 593, continuously providing linear guiding support for the fixing rod 52. During the rotation of the rack and pinion gear driven by the fixed rod 52, the guide mechanism 59 can counteract the lateral reaction force of the gear on the rack, prevent the fixed rod 52 from shaking, ensure that the rotating shaft 55 drives the suction cup 57 to rotate smoothly, ensure the stability of the label adsorption and bonding process, and reduce the risk of label falling off.
[0041] like Figures 2 to 9 As shown, the first embodiment of this utility model provides a 12-piece winding labeling packaging production equipment. The rotating component 70 includes a base plate 71, side plates 72, a second gear 73, and a first driving member 74. The base plate 71 is rotatably disposed below the first cylinders 58, and each first cylinder 58 is connected to the base plate 71. Two rotating rods 76 are respectively disposed at both ends of the base plate 71 along its length direction. The two side plates 72 are respectively disposed on both sides of the mounting plate 30, and the two rotating rods 76 are rotatably connected to the two side plates 72 respectively. The second gear 73 is disposed on one of the rotating rods 76. The first driving member 74 is disposed on the mounting plate 30, and a third gear 75 is disposed at its output end. The second gear 73 and the third gear 75 are meshed and connected to drive the rotating rod 76 to rotate the base plate 71 and the labeling components 50 on it. The gear ratio of the second gear 73 to the third gear 75 is greater than 1.
[0042] The rotating assembly 70 consists of a base plate 71, two side plates 72, two rotating rods 76, a second gear 73, a third gear 75, and a first driving component 74. The base plate 71 is made of Q235 steel plate, and its dimensions match the distribution range of the labeling assembly 50 on the bearing side of the mounting plate 30 to ensure structural stability even after bearing multiple first cylinders 58. The side plates 72 are symmetrically fixed to both sides of the mounting plate 30 along its length. The rotating rods 76 are located at both ends of the base plate 71 along its length, and the ends of the rotating rods 76 are rotatably connected to the corresponding side plates 72 to reduce rotational friction. The second gear 73 and the third gear 75 are both made of 45# steel with heat treatment, with the second gear 73 having 40 teeth and the third gear 75 having 20 teeth, resulting in a gear ratio of 2:1. The first driving component 74 is a stepper motor, fixed to the surface of the mounting plate 30, and its output shaft is fixedly connected to the third gear 75. In actual operation, the base plate 71 is in a horizontal position, the suction cup 57 of the labeling component 50 faces upward, and it is in a labeling standby posture. At this time, the second gear 73 and the third gear 75 are engaged, and the first drive component 74 is in a power-off standby state. When the winding component 20 completes the winding of 12 embroidery threads, the lifting mechanism 40 moves the mounting plate 30 to the label-taking preparation position, and then starts the rotating component 70. The first drive component 74 is powered on and operates, and the output shaft drives the third gear 75 to rotate clockwise. Since the second gear 73 and the third gear 75 are engaged, the third gear 75 drives the second gear 73 to rotate slowly through the meshing transmission, which in turn drives the rotating rod 76, which is coaxial with the second gear 73, to rotate. The rotating rod 76 synchronously drives the base plate 71 and all the labeling components 50 on the base plate 71 to rotate downward around the axis of the rotating rod 76. During the rotation, due to the gear reduction transmission, the rotation angular velocity of the labeling component 50 is also relatively slow. When the base plate 71 drives When the labeling component 50 is rotated to 180°, the first driving component 74 stops operating. At this time, the suction cup 57 of the labeling component 50 faces downward and is precisely aligned with the first opening on the top of the label box 60 below. The negative pressure generating device is activated, and the suction cup 57 adsorbs the label inside the label box 60. After the label is picked up, the first driving component 74 rotates in the opposite direction, and the output shaft drives the third gear 75 to rotate counterclockwise. Through meshing transmission, the second gear 73 is driven to rotate in the opposite direction, causing the base plate 71 and the labeling component 50 to rotate 180° in the opposite direction and return to the initial horizontal position. The suction cup 57 faces upward and carries the label, waiting for the labeling instruction. At this point, the rotating component 70 has completed a single label picking and flipping action and can enter the next cycle. Compared with existing technologies, the output speed of the first drive unit 74 is reduced by the reduction transmission of the second gear 73 and the third gear 75 (gear ratio 2:1), so that the labeling component 50 flips slowly and smoothly, avoiding label detachment or misalignment of the suction cup 57 due to inertial force generated by excessive flipping speed. The labeling success rate is increased to over 99.8%, which meets the precise label adsorption requirements. The base plate 71 is made of high-strength steel plate, and the rotating rod 76 is rotatably connected to the side plate 72, which can stably support the weight of multiple labeling components 50. Even during the flipping process, the base plate 71 does not have obvious deformation, ensuring that all labeling components 50 flip synchronously and the labeling position is consistent, avoiding labeling deviation caused by uneven local force.
[0043] like Figures 1 to 5 As shown, the first embodiment of this utility model provides a 12-piece winding labeling packaging production equipment. The lifting mechanism 40 includes a second cylinder 41, a lateral fixing frame 42, and a second guide groove 43. The second cylinder 41 is vertically arranged in the frame 10. The piston rod end of the second cylinder 41 is connected to the middle of the mounting plate 30. The mounting plate 30 has two lateral fixing frames 42 symmetrically arranged at both ends along its length direction. Each lateral fixing frame 42 has a second guide groove 43 arranged along its height direction. The second guide groove 43 is slidably connected to and adapted to the end of the mounting plate 30 on its corresponding side.
[0044] The lifting mechanism 40 consists of a second cylinder 41, two lateral fixing frames 42, and two second guide grooves 43. The second cylinder 41 is a double-acting, double-shaft cylinder, which has stable output force and strong resistance to eccentric load. The cylinder body of the second cylinder 41 is vertically fixed inside the frame 10 to ensure no shaking during operation. The two lateral fixing frames 42 are symmetrically fixed at both ends of the mounting plate 30 along its length. The second guide grooves 43 are dovetail grooves opened on the side of the lateral fixing frames 42 facing the mounting plate 30. At the same time, guide rails are welded to the corresponding positions on the mounting plate 30. The guide rails are slidably connected to and adapted to the second guide grooves 43 to ensure smooth lifting.
[0045] In the initial state, the piston rod of the second cylinder 41 is fully retracted, the mounting plate 30 is located in the initial position in the middle of the frame 10, and the second guide groove 43 of the lateral fixing frame 42 is in contact with the guide rail of the mounting plate 30. After the winding assembly 20 completes the winding of 12 embroidery threads, the lifting mechanism 40 enters the label-taking stage; the second cylinder 41 is vented, and the piston rod extends upward. Since the end of the piston rod is connected to the middle of the mounting plate 30, it can compensate for installation errors and avoid damage to the cylinder by lateral forces. The piston rod synchronously drives the mounting plate 30 to rise in the vertical direction. During the rising process, the second guide groove 43 of the lateral fixing frame 42 slides along the guide rail of the frame 10. The guide rail forms a strict constraint on the lifting trajectory of the mounting plate 30, preventing the mounting plate 30 from shifting or tilting laterally due to uneven force at both ends, and ensuring that the mounting plate 30 always maintains a horizontal posture when rising. When the mounting plate 30 rises to the preset label-taking height, the second cylinder 41 stops venting and maintains the piston rod position. At this time, the labeling component 50 reaches the label-taking preparation position in conjunction with the rotating component 70. The rotating component 70 starts and drives the labeling component 50 to flip and take the label. After the label is taken, the lifting mechanism 40 enters the labeling stage: the second cylinder 41 continues to vent, the piston rod extends further, and the mounting plate 30 rises to the labeling station, so that the suction cup 57 of the labeling component 50 is aligned with the labeling positions at both ends of the embroidery thread; after the label is taken, the second cylinder 41 exhausts air, the piston rod retracts, and the mounting plate 30 descends smoothly along the guide rail until it returns to the initial position, completing a single lifting cycle and preparing for the next batch of embroidery thread to be wrapped and labeled.
[0046] like Figure 1 Zhihe Figure 3 As shown, the first embodiment of this utility model provides a 12-wire winding labeling packaging production equipment. The winding assembly 20 includes a second driving member 21, a disc 22, and two winding rods 23. The second driving member 21 is disposed on one side of the support plate 11. The disc 22 is disposed at the output end of the second driving member 21 and rotates under the drive of the second driving member 21. The two winding rods 23 are arranged parallel to each other, with one end connected to the disc 22 and the other end suspended freely. One of the winding rods 23 is provided with a wire clamping mechanism 24 along its length. The wire clamping mechanism 24 includes a clamping plate 241, a locking plate 242, and an operating handle 243. The clamping plate 241 has a hollow structure with an opening at one end, and multiple grooves are spaced apart along its length on the inner side of the clamping plate 241. The locking plate 242 is slidably disposed within the clamping plate 241, and multiple slots are provided along its length, with the multiple grooves corresponding to and fitting one-to-one with the multiple slots. The operating handle 243 is disposed at the exposed end of the locking plate 242 and is used to drive the locking plate 242 to slide back and forth along its length. The outer side of the operating handle 243 is provided with anti-slip patterns.
[0047] The winding assembly 20 is used to simultaneously complete the winding of 12 embroidery threads, including a second drive unit 21, a disc 22, two winding rods 23, and a thread clamping mechanism 24. The second drive unit 21 is a servo motor and is fixed to one side of the support plate 11; the center of the disc 22 is connected to the output shaft of the second drive unit 21; the two winding rods 23 are 304 stainless steel round rods, which are welded parallel to the edge of the disc 22; the clamping plate 241 of the thread clamping mechanism 24 is made of aluminum alloy and has 12 sets of grooves along its length to accommodate 12 embroidery threads; the clamping plate 242 is made of nylon, which is wear-resistant and prevents scratching the embroidery threads, and has 12 sets of slots corresponding to the groove positions; the operating handle 243 is made of ABS plastic injection molding, with an integrally formed diamond anti-slip pattern on the outside.
[0048] The operator pulls the operating handle 243, causing the clamping plate 242 to slide out along the opening of the clamping plate 241, placing the ends of 12 embroidery threads into the 12 grooves of the clamping plate 241 respectively; pushing the operating handle 243 in the opposite direction causes the clamping plate 242 to slide back into the clamping plate 241, closing the slots and grooves, simultaneously clamping and fixing the ends of the 12 embroidery threads. The anti-slip pattern ensures that the handle does not slip during operation. The second drive unit 21 is activated, driving the disc 22 to rotate at a constant speed through the output shaft. The two winding rods 23 rotate synchronously with the disc 22. Since one end of the embroidery thread is fixed by the thread clamping mechanism 24, and the other end hangs freely, the winding rods 23 rotate to evenly wind the embroidery thread between the two rods, forming a coil of a preset length. During the winding process, the servo motor monitors the number of rotations in real time through the encoder, and automatically decelerates and stops after reaching the preset number of rotations. After the winding is completed, the operator operates the labeling component 50 to apply labels to both ends of the embroidery thread. After labeling, the operator pulls the operating handle 243 again, causing the clamping plate 242 to slide out and separate the slot from the groove, releasing the clamp on the embroidery thread, and removing the 12 wound embroidery threads as a whole, completing a single winding operation. Compared with existing technologies, the winding component 20 has a simple structure, no complex transmission parts, a low failure rate of the servo motor, and daily maintenance only requires periodically cleaning the thread ends on the surface of the winding rod 23 and lubricating the sliding parts of the clamping plate 242; the standardized parts have low procurement costs, and subsequent replacement and maintenance are convenient, reducing maintenance costs by more than 70% compared to fully automatic winding machines.
[0049] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0050] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0051] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0052] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0053] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0054] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
Claims
1. A 12-thread winding labeling and packaging production equipment, characterized in that, include: The frame (10) includes a horizontally arranged support plate (11) on which a first channel (12) is provided; The winding assembly (20) is located above the support plate (11) and is used to simultaneously complete the winding operation of multiple embroidery threads; The mounting plate (30) is vertically and vertically mounted below the winding assembly (20), and the mounting plate (30) can pass up and down through the first channel (12); A lifting mechanism (40) is connected to the mounting plate (30) and is used to drive the mounting plate (30) to rise and fall; Multiple labeling components (50) are disposed on one side of the mounting plate (30) and distributed along the length of the mounting plate (30) for adsorbing, transferring and pasting the label; Multiple label boxes (60) correspond one-to-one with multiple labeling components (50) and are disposed below multiple labeling components (50). Each label box (60) stores a label to be pasted and has a first opening at the top for the labeling component (50) to take the label. and A rotating component (70) is mounted on the mounting plate (30) and connected to multiple labeling components (50). It is used to drive the labeling component (50) to rotate downwards by a preset angle, align with the label box (60) to pick up the label, and then reset to the labeling standby posture after picking up the label.
2. The 12-thread winding labeling and packaging production equipment according to claim 1, characterized in that: The labeling component (50) includes: The outer casing (51) is vertically mounted on the mounting plate (30) and has a second opening at the bottom; The fixing rod (52) is vertically mounted inside the outer shell (51), and a first rack (53) and a second rack (54) are symmetrically arranged on both sides of the top end, and the first rack (53) and the second rack (54) are staggered vertically. Two rotating shafts (55) are arranged parallel to each other and rotatably mounted on the outer shell (51) on both sides of the fixed rod (52). A first gear (56) is fixedly mounted in the middle of each rotating shaft (55). The first gear (56) meshes with the rack on the corresponding side. A suction cup (57) is provided at each end of each rotating shaft (55) after passing through the corresponding side of the outer shell (51). The suction cup (57) is used to adsorb the label. A negative pressure generating device is connected to the suction cup (57) to generate the negative pressure required to adsorb the label; The first cylinder (58) is vertically mounted on the mounting plate (30). The piston rod end of the first cylinder (58) extends into the housing (51) through the second opening and is connected to the lower end of the fixed rod (52). The first cylinder (58) is used to drive the first gear (56) and the suction cup (57) to rotate by driving the fixed rod (52) and its rack to rise and fall.
3. The 12-thread winding labeling and packaging production equipment according to claim 2, characterized in that: The labeling assembly (50) also includes two guide mechanisms (59), which are symmetrically arranged on both sides of the fixed rod (52). The guide mechanism (59) includes a support frame (591) and a guide wheel (592). The support frame (591) is horizontally arranged inside the outer shell (51), with one end connected to the inner wall of the corresponding side of the outer shell (51) and the guide wheel (592) rotatably arranged at the other end. The fixed rod (52) has a first guide groove (593) arranged along its height direction on the corresponding side. The guide wheel (592) is rolled and adapted to the first guide groove (593).
4. The 12-thread winding labeling and packaging production equipment according to claim 2, characterized in that: The rotating assembly (70) includes: The base plate (71) is rotatably disposed below the first cylinder (58), and each of the first cylinders (58) is connected to the base plate (71). Two rotating rods (76) are respectively disposed at both ends of the base plate (71) along its length direction. Two side plates (72) are respectively disposed on both sides of the mounting plate (30), and two rotating rods (76) are respectively rotatably connected to the two side plates (72); The second gear (73) is disposed on one of the rotating rods (76); The first driving component (74) is disposed on the mounting plate (30), and the output end is provided with a third gear (75). The second gear (73) meshes with the third gear (75) to drive the rotating rod (76) to drive the base plate (71) and the labeling assembly (50) on it to rotate.
5. The 12-thread winding labeling and packaging production equipment according to claim 4, characterized in that: The lifting mechanism (40) includes a second cylinder (41), a lateral fixing frame (42), and a second guide groove (43). The second cylinder (41) is vertically arranged inside the frame (10). The piston rod end of the second cylinder (41) is connected to the middle of the mounting plate (30). The mounting plate (30) has two lateral fixing frames (42) symmetrically arranged at both ends along its length direction. Each lateral fixing frame (42) has a second guide groove (43) arranged along its height direction. The second guide groove (43) is slidably connected to and adapted to the end of the mounting plate (30) on its corresponding side.
6. The 12-thread winding labeling and packaging production equipment according to claim 1, characterized in that: The winding assembly (20) includes: The second driving component (21) is disposed on one side of the support plate (11); The disc (22) is located at the output end of the second driving member (21) and rotates under the drive of the second driving member (21); Two winding rods (23) are arranged in parallel to each other, with one end connected to the disk (22) and the other end suspended freely.
7. The 12-thread winding labeling and packaging production equipment according to claim 6, characterized in that: One of the winding rods (23) is provided with a wire clamping mechanism (24) along its length, the wire clamping mechanism (24) comprising: The clamping plate (241) has a hollow structure with an opening at one end. The inner side of the clamping plate (241) is provided with multiple grooves spaced apart along its length. The clamping plate (242) is slidably disposed within the clamping plate (241). The clamping plate (242) is provided with multiple slots along its length direction. The multiple slots correspond one-to-one with the multiple grooves and are adapted to each other. An operating handle (243) is provided at the exposed end of the card plate (242) for driving the card plate (242) to slide back and forth along its length.
8. The 12-thread winding labeling and packaging production equipment according to claim 2, characterized in that: The length of the first rack (53) is equal to that of the second rack (54), and the rack length is set such that when the first cylinder (58) drives the fixed rod (52) to complete a preset stroke, the rack drives the first gear (56) on the corresponding side and the rotating shaft (55) to rotate 180°.
9. A 12-thread winding labeling and packaging production equipment according to claim 4, characterized in that: The ratio of the number of teeth of the second gear (73) to that of the third gear (75) is greater than 1.
10. A 12-thread winding labeling and packaging production equipment according to claim 7, characterized in that: The outer side of the operating handle (243) is provided with anti-slip patterns.