Intelligent warehouse shelf honeycomb buffer partition plate

Abstract

The utility model discloses a kind of honeycomb buffer bulkhead for intelligent warehouse shelf belongs to intelligent warehousing equipment technical field. It aims to solve the problem of poor buffer effect, low positioning accuracy, unstable connection and insufficient structural strength of existing bulkhead. The bulkhead includes flat plate substrate, hexagonal honeycomb groove is arrayed on the upper surface of substrate;Substrate edge is provided with length direction interval digital mark and width direction interval letter mark;The continuous edge connecting portion is provided on the circumference of substrate, and T-shaped mounting hole is uniformly distributed thereon to realize detachable connection with shelf. The inner wall of honeycomb groove is arc transition and the opening is rounded, and the substrate, groove, positioning mark and edge connecting portion are integrally formed. It improves the buffering effect through the honeycomb structure, ensures the positioning accuracy with two-dimensional positioning mark, enhances the connection stability with T-shaped mounting hole, improves the structural strength with integrally formed design, and is suitable for goods bearing and positioning of intelligent warehouse shelf.

Description

Technical Field

[0001] This utility model provides a honeycomb buffer partition, and particularly relates to a honeycomb buffer partition for intelligent warehouse shelves. Background Technology

[0002] Buffer partitions for intelligent warehouse racks are key components in intelligent warehousing systems used to support goods, provide cushioning protection, and assist in goods positioning. Their main function is to reduce collisions and impacts between goods and partitions, and between goods themselves, during the storage and retrieval process, thereby reducing the risk of goods damage. At the same time, they provide a reference for the position of goods for intelligent warehousing equipment (such as robotic arms, AGVs, etc.), ensuring the accuracy and efficiency of automated operations.

[0003] In existing technologies, buffer partitions for intelligent warehouse racks typically employ a flat substrate structure. Some partitions have simple strip or square grooves on their surface for basic cushioning, and their edges often have ordinary round or square mounting holes for connection to the rack. Goods positioning mainly relies on external rack markings or simple numerical markings on the partition edges. However, this type of existing structure has significant shortcomings: First, the cushioning effect is limited; the simple groove structure cannot form a uniform and effective distribution of cushioning force, and goods are still easily damaged during collisions. Second, the positioning accuracy is insufficient; external markings or simple markings are easily affected by goods obstruction, and there is a lack of a systematically distributed positioning reference along the length and width directions, resulting in large positioning errors for intelligent devices. Third, the connection stability with the rack is poor; the compatibility between ordinary mounting holes and connectors is insufficient, and loosening is prone to occur. Fourth, the overall structural integrity is poor; the substrate, cushioning structure, and positioning markings are mostly separate components, which not only affects strength but also increases assembly errors. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned defects in the prior art and provide a honeycomb buffer partition for intelligent warehouse shelves to solve the problems of poor buffering effect, low positioning accuracy, unstable connection and insufficient structural strength.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a honeycomb buffer partition for intelligent warehouse shelves, comprising a flat substrate, wherein a plurality of honeycomb grooves are distributed on the upper surface of the substrate, the honeycomb grooves being hexagonal in structure and arrayed along the length and width directions of the substrate; positioning marks are provided at the edge of the substrate, the positioning marks including numerical marks and letter marks, the numerical marks being spaced apart along the length direction of the substrate, and the letter marks being spaced apart along the width direction of the substrate; an edge connecting portion is provided at the periphery of the substrate, the edge connecting portion being continuously arranged along the outer periphery of the substrate, the edge connecting portion being provided with a plurality of mounting holes, the mounting holes being evenly distributed along the length direction of the edge connecting portion, for detachably connecting the substrate to the intelligent warehouse shelf, and the mounting holes and the edge connecting portion being T-shaped corresponding to each other.

[0006] Furthermore, the depth of the honeycomb groove is 1 / 3 to 1 / 2 of the substrate thickness, and the center-to-center distance between two adjacent honeycomb grooves is 5cm to 10cm.

[0007] Furthermore, the positioning mark protrudes from the upper surface of the substrate, the height of the number mark and letter mark is 0.5cm-1cm, and the surface of the number mark and letter mark is provided with anti-slip texture.

[0008] Furthermore, the width of the edge connection portion is 2cm-4cm, the diameter of the mounting hole is 0.8cm-1.2cm, and the distance between two adjacent mounting holes is 10cm-15cm.

[0009] Furthermore, the substrate has a rectangular structure, with a length of 100cm-200cm, a width of 50cm-100cm, and a thickness of 1cm-3cm.

[0010] Furthermore, the inner wall of the honeycomb groove has a rounded transition structure, and the opening of the honeycomb groove is provided with a rounded corner with a radius of 0.3cm-0.5cm.

[0011] Furthermore, the substrate, honeycomb groove, positioning mark and edge connection part are integrally formed structure, and the lower surface of the substrate is a flat surface.

[0012] One or more technical solutions provided in this application embodiment have at least the following technical effects or advantages compared with the prior art:

[0013] A. Excellent cushioning effect: The hexagonal honeycomb grooves distributed in an array on the upper surface of the substrate utilize the mechanical properties of the honeycomb structure to form a uniform cushioning force, effectively reducing the impact of cargo collisions and lowering the risk of damage; the rounded transition of the inner wall of the groove and the rounded corner design of the opening further enhance the cushioning stability.

[0014] B. Precise and efficient positioning: The numerical markings along the length and the letter markings along the width of the edge provide a clear two-dimensional positioning reference for intelligent warehousing equipment. The markings protruding from the surface and the anti-slip texture design avoid the problem of goods obstructing the view, thereby improving positioning accuracy and the efficiency of automated operations.

[0015] C. Stable and reliable connection: The continuous edge connection parts and T-shaped mounting holes around the perimeter form a tight fit with the rack connectors, achieving a detachable and stable connection. The spacing and size design of the mounting holes ensures uniform force distribution and reduces the risk of loosening.

[0016] D. High structural strength: The base plate, honeycomb groove, positioning mark and edge connection adopt an integrated molding structure, which improves the overall rigidity and service life. The flat design of the lower surface of the base plate ensures the stability of the fit with the shelf.

[0017] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the connection of a honeycomb buffer partition for an intelligent warehouse shelf according to this utility model;

[0019] Figure 2 This is a partial enlarged view of the honeycomb-shaped grooves in a honeycomb buffer partition for an intelligent warehouse shelf according to this utility model;

[0020] Figure 3 This is a partially enlarged cross-sectional view of a honeycomb buffer partition for an intelligent warehouse shelf according to this utility model.

[0021] As shown in the figure:

[0022] 1. Substrate; 2. Honeycomb groove; 3. Positioning mark; 4. Edge connection part; 5. Mounting hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] It should be noted that the terms "vertical," "horizontal," "up," "down," "left," "right," and similar expressions used in this article are for illustrative purposes only and do not represent the only possible implementation.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] like Figure 1-3 As shown, a honeycomb buffer partition for intelligent warehouse shelves includes a rectangular flat substrate 1, which is 150cm long, 80cm wide, and 2cm thick. Multiple honeycomb grooves 2 are distributed on the upper surface of the substrate 1. The honeycomb grooves 2 are hexagonal in structure and arranged in an array along the length and width of the substrate 1. The groove depth is 0.8cm, which is 2 / 5 of the substrate thickness. The center-to-center distance between two adjacent grooves is 8cm. The inner wall of the groove has a rounded transition structure, and the opening has a rounded corner with a radius of 0.4cm.

[0027] The edge of the substrate 1 is provided with positioning marks 3, which include numerical marks and letter marks. The numerical marks are arranged at intervals of 10cm along the length of the substrate 1, such as “1”, “2”... “15”. The letter marks are arranged at intervals of 10cm along the width of the substrate 1, such as “A”, “B”... “8”. The positioning marks 3 protrude from the upper surface of the substrate 1 with a height of 0.8cm and have fine anti-slip texture on the surface.

[0028] The periphery of the substrate 1 is provided with an edge connecting part 4, which is continuously provided along the outer periphery of the substrate 1 and has a width of 3cm. The edge connecting part 4 is provided with a plurality of mounting holes 5, which are evenly distributed along the length direction of the edge connecting part 4, with a spacing of 12cm and a hole diameter of 1cm. The mounting holes 5 and the edge connecting part 4 are T-shaped corresponding to each other, which are used to cooperate with the T-shaped connectors on the shelf to achieve a detachable connection.

[0029] In this embodiment, the substrate 1, honeycomb groove 2, positioning mark 3 and edge connection part 4 are integrally injection molded from polypropylene material. The lower surface of the substrate 1 is flat to ensure stable fit with the shelf.

[0030] In actual use, this intelligent warehouse racking with honeycomb buffer panels requires the use of existing technologies such as the intelligent warehouse racking body, T-shaped connectors, intelligent warehousing robotic arms, AGV transport vehicles, cargo position recognition sensors, rack support beams, warehousing system controllers, and cargo storage boxes. The honeycomb groove positioning marks and edge connecting parts of the base plate can be made of modified polypropylene material, with glass fiber reinforcement added to enhance structural strength. During use, the base plate is detachably connected to the racking body by passing the T-shaped connectors through the T-shaped mounting holes on the edge connecting parts. Rack support beams are provided on the racking body corresponding to the lower surface of the base plate to enhance load-bearing stability. The warehousing system controller pre-stores the coordinate data of the base plate edge positioning marks. When a warehouse robotic arm or AGV (Automated Guided Vehicle) performs goods storage and retrieval operations, the goods position recognition sensor scans the digital and alphanumeric markings on the edge of the substrate and transmits the position information to the warehouse system controller. Based on the information, the controller drives the intelligent warehouse robotic arm or AGV to move precisely to the substrate area corresponding to the target honeycomb groove. Then, the goods storage box is placed smoothly on the honeycomb groove on the upper surface of the substrate or removed from that position. When the goods storage box comes into contact with the honeycomb groove, the hexagonal structure and rounded inner wall of the groove can effectively buffer the goods storage box, preventing the items inside the goods storage box from being damaged by collision. At the same time, the flat surface of the lower surface of the substrate fits tightly with the support beam of the shelf, further ensuring the structural stability of the entire goods storage process.

[0031] Specifically, in actual implementation, before installation, a level must be used to calibrate the horizontality of the support beams of the intelligent warehouse racking, ensuring that the surface flatness error of the beams does not exceed 0.5mm. Then, align the edge connection of the partition with the mounting position on the racking support beam. Slide the transverse section of the T-shaped connector into the T-shaped mounting hole opening of the edge connection and push it to the preset position. Finally, tighten the connector by threading it through the vertical hole of the connector to the racking beam using hexagonal socket bolts. The bolt tightening torque should be controlled at 8-10 N·m to avoid deformation of the edge connection. (Intelligent warehousing system) In this system, the cargo location identification sensor employs a fusion technology of laser scanning and visual recognition. The laser scanning module first emits a laser beam to scan the positioning markers on the edge of the substrate to obtain preliminary coordinates. The visual recognition module then acquires images of the anti-slip texture on the marker surface and compares them with a pre-stored marker feature library in the warehouse system controller, achieving positioning accuracy of ±0.2cm. When the AGV transport vehicle moves the cargo storage box to the target partition area, its top infrared locator performs secondary positioning with the infrared transmitter on the shelf column, ensuring that the transport vehicle is parked 10-15cm from the edge of the partition. The intelligent warehousing robotic arm is positioned in a preset location. Its end effector then uses a vacuum suction cup to adhere to the top of the storage box. Based on coordinate data sent by the controller, it adjusts the lifting height and horizontal displacement, slowly placing the storage box into the honeycomb-shaped recess. During placement, the robotic arm's torque sensor monitors load changes in real time. When it detects that the bottom of the storage box is in contact with the inner wall of the recess, it automatically reduces the descent speed until the box is completely and stably placed. In daily use, temperature and humidity sensors on the rack body monitor the warehouse environment. When the humidity exceeds 60%, the warehousing system controller activates dehumidification equipment to prevent the modified polypropylene material used in the partitions from weakening due to moisture. Simultaneously, managers can check the real-time load-bearing status of each partition through the warehousing management system. When the weight of goods in a certain area exceeds the rated load of a partition (e.g., the rated load of a modified polypropylene partition is 50 kg / m²), the system automatically issues a warning, reminding the user to adjust the distribution of goods. For maintenance, if a partition needs to be replaced, simply loosen the hex bolts on the T-shaped connector with a wrench, slide the connector out of the mounting hole, and remove the old partition. After replacing the new partition, repeat the installation and tightening steps. The entire operation can be completed by a single person and takes no more than 15 minutes.

[0032] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various modifications and alterations without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the claims.

Claims

1. A honeycomb buffer partition for intelligent warehouse shelves, characterized in that, It includes a flat substrate (1), the upper surface of which is distributed with a plurality of honeycomb grooves (2), the honeycomb grooves (2) having a hexagonal structure and being arrayed along the length and width of the substrate (1); The substrate (1) is provided with a positioning mark (3) at its edge. The positioning mark (3) includes a number mark and a letter mark. The number marks are spaced apart along the length direction of the substrate (1), and the letter marks are spaced apart along the width direction of the substrate (1). The substrate (1) has an edge connection portion (4) on its periphery. The edge connection portion (4) is continuously arranged along the outer periphery of the substrate (1). The edge connection portion (4) has a plurality of mounting holes (5). The mounting holes (5) are evenly distributed along the length direction of the edge connection portion (4) and are used to detachably connect the substrate (1) to the intelligent warehouse shelf. The mounting holes (5) and the edge connection portion (4) are T-shaped corresponding to each other.

2. The honeycomb buffer partition for intelligent warehouse shelves according to claim 1, characterized in that, The depth of the honeycomb groove (2) is 1 / 3 to 1 / 2 of the thickness of the substrate (1), and the center-to-center distance between two adjacent honeycomb grooves (2) is 5cm to 10cm.

3. The honeycomb buffer partition for intelligent warehouse shelves according to claim 1, characterized in that, The positioning mark (3) protrudes from the upper surface of the substrate (1), the height of the number mark and letter mark is 0.5cm-1cm, and the surface of the number mark and letter mark is provided with anti-slip texture.

4. The honeycomb buffer partition for intelligent warehouse shelves according to claim 1, characterized in that, The width of the edge connecting part (4) is 2cm-4cm, the diameter of the mounting hole (5) is 0.8cm-1.2cm, and the distance between two adjacent mounting holes (5) is 10cm-15cm.

5. The honeycomb buffer partition for intelligent warehouse shelves according to claim 1, characterized in that, The substrate (1) has a rectangular structure, with a length of 100cm-200cm, a width of 50cm-100cm, and a thickness of 1cm-3cm.

6. The honeycomb buffer partition for intelligent warehouse shelves according to claim 1, characterized in that, The inner wall of the honeycomb groove (2) is a rounded transition structure, and the opening of the honeycomb groove (2) is provided with rounded corners with a radius of 0.3cm-0.5cm.

7. The honeycomb buffer partition for intelligent warehouse shelves according to claim 1, characterized in that, The substrate (1), honeycomb groove (2), positioning mark (3) and edge connection part (4) are integrally formed structures, and the lower surface of the substrate (1) is a flat surface.

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