A vacuum drier for manufacturing cable material
By installing a one-way valve and a recovery unit in the vacuum dryer, water vapor circulates in the pipeline, is transferred to the cable material, and is discharged after cooling, thus solving the problem of heat waste and realizing the reuse of heat and improving drying efficiency.
Patent Information
- Application Number
- CN202521757702.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-19
AI Technical Summary
In existing vacuum dryers, the heat in water vapor cannot be effectively utilized during the cable material processing, resulting in heat waste.
By setting up a one-way valve and a recovery unit, water vapor circulates in the pipeline, heat is transferred to the cable material, and after cooling, it is discharged through the outlet valve, thus realizing the reuse of heat.
It effectively avoids heat waste, improves heat utilization efficiency, and enhances the drying efficiency of cable materials through the stirring component.
Smart Images

Figure CN224681109U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable material processing technology, and in particular relates to a vacuum dryer for manufacturing cable materials. Background Technology
[0002] A vacuum dryer is a low-temperature device that heats materials under vacuum. Vacuum dryers are used for dehydrating and drying high-value-added and heat-sensitive agricultural and sideline products, health products, food, medicinal herbs, fruits and vegetables, and chemical raw materials; for low-temperature concentration of chemical products, removal of water of crystallization, drying of enzyme preparations, and vacuum extraction of traditional Chinese medicine; and are suitable for experiments in scientific research institutions. In the manufacturing process of cable materials, a step requires vacuum drying of the cable material particles, which necessitates the use of a vacuum dryer.
[0003] However, existing vacuum dryers typically heat and evaporate or sublimate the moisture in cable materials, and the water vapor is then condensed and recovered by a condenser. This means that the heat in the water vapor is directly transferred to the condensate in the external condenser, which not only makes this part of the heat unusable but also wastes it. To address this, we propose a vacuum dryer for manufacturing cable materials. Utility Model Content
[0004] The purpose of this invention is to provide a vacuum dryer for manufacturing cable materials. By setting up a recovery section, specifically due to the setting of a one-way valve, water vapor only enters the second pipe. The heat in the water vapor is transferred to the cable material through the one-way valve and the drying cylinder. The water vapor first flows from the top to the bottom of the second pipe, then from the bottom to the top of the one-way pipe, and re-enters the second pipe. When the water vapor cools down, the outlet valve is opened, and cooling water flows out. The heat in the water vapor is reused, effectively avoiding the waste of heat. This solves the problem that in existing vacuum dryers, after heating and evaporating or sublimating the moisture in the cable material, the water vapor is condensed and recovered by a condenser. In this case, the heat in the water vapor is directly transferred to the condensate in the external condenser, which not only makes this part of the heat unusable but also wastes this part of the heat.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a vacuum dryer for manufacturing cable materials, comprising an insulation shell, three support legs fixedly connected to the bottom of the insulation shell, a drying cylinder fixedly connected to the inner side of the bottom of the insulation shell, and a feed pipe fixedly connected to the top of the drying cylinder, and further comprising:
[0007] A recovery unit, installed inside the insulation shell, is used to surround water vapor around the outside of the drying cylinder;
[0008] A mixing assembly, mounted on top of a drying cylinder, is used to mix cable materials together.
[0009] The feed pipe is used to introduce cable material, and the insulation shell provides a supporting foundation for the drying cylinder.
[0010] Furthermore, the recovery unit includes a drainage assembly installed inside the insulation shell, the drainage assembly being used to drain cooling water.
[0011] Furthermore, the mixing assembly includes a drive assembly mounted on top of the drying cylinder, the drive assembly being used to provide power;
[0012] A stirring assembly is installed inside the drying cylinder, and the top of the stirring assembly is connected to the bottom of the drive assembly.
[0013] Furthermore, the drainage assembly includes a drainage assembly installed on the top of the drying cylinder, a pipe is fixedly connected to the top of the collection cover, and a fan is rotatably connected inside the collection cover;
[0014] The fan is used to direct water vapor into the pipe.
[0015] Furthermore, a one-way pipe is fixedly connected to the left side of the drying cylinder, a second pipe is in contact with the outer surface of the drying cylinder, the top front of the second pipe is fixedly connected to the top back of the one-way pipe, a water outlet valve is fixedly connected to the bottom of the one-way pipe, and a one-way valve is fixedly connected inside the one-way pipe.
[0016] The water vapor flows through pipe 1 into a one-way pipe, which then transfers the water vapor to pipe 2. Finally, pipe 2 transfers the water vapor from the bottom to the top of the one-way pipe, where it re-enters pipe 2.
[0017] Furthermore, the drive assembly includes a motor mounted on the top of the drying cylinder, a protective shell fixedly connected to the top of the drying cylinder, a bevel gear one fixedly connected to the left output end of the motor, and bevel gear two meshing with the top and bottom of the bevel gear one.
[0018] The upper bevel gear two has a rotating shaft fixedly connected to its bottom, and the lower bevel gear two has a rotating connection between its interior and the outer surface of the rotating shaft.
[0019] Furthermore, the stirring assembly includes a rotating ring 1 installed at the bottom of the bevel gear 2 located below, a connecting frame is fixedly connected to the outer surface of the rotating ring 1, and a plurality of stirring paddles 1 are fixedly connected to the side of the connecting frame near the rotating shaft, and the bottom interior of the connecting frame is rotatably connected to the outer surface of the rotating shaft.
[0020] Among them, a number of rotating rings II are fixedly connected to the outer surface of the rotating shaft, and a number of stirring paddles II are fixedly connected to the outer surface of the rotating rings II, and the stirring paddles II are offset from the stirring paddles I.
[0021] This utility model has the following beneficial effects:
[0022] 1. This utility model, by setting up a recovery section, specifically due to the setting of a one-way valve, ensures that water vapor only enters the second pipe. The heat in the water vapor is transferred to the cable material through the one-way valve and the drying cylinder. The water vapor first flows from the top to the bottom of the second pipe, then from the bottom to the top of the one-way pipe, and re-enters the second pipe. When the water vapor cools down, the outlet valve is opened, and cooling water flows out. The heat in the water vapor is reused, effectively avoiding the waste of heat.
[0023] 2. This utility model sets up a stirring assembly, specifically, a rotating ring two drives a stirring paddle two to rotate, a bevel gear two below drives a rotating ring one to rotate, a rotating ring one drives a connecting frame to rotate, and the connecting frame drives several stirring paddles one to rotate. The stirring paddles one and the rotating ring two cooperate with each other to stir the cable material in both directions, thereby improving the drying efficiency.
[0024] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the collection cover of this utility model;
[0028] Figure 3 This is a schematic diagram of the bevel gear structure of this utility model;
[0029] Figure 4 This is a schematic diagram of the unidirectional pipe structure of this utility model;
[0030] Figure 5 This is a schematic diagram of the second structure of the stirring paddle of this utility model.
[0031] The attached diagram lists the components represented by each number as follows:
[0032] 1. Insulation shell; 11. Support leg; 12. Feed pipe; 13. Drying cylinder; 2. Recovery section; 21. Drainage assembly; 211. Pipe 1; 212. Water outlet valve; 213. One-way pipe; 214. Collection cover; 215. Pipe 2; 216. One-way valve; 217. Fan; 3. Mixing assembly; 31. Drive assembly; 311. Motor; 312. Protective shell; 313. Bevel gear 1; 314. Rotating shaft; 315. Bevel gear 2; 32. Stirring assembly; 321. Rotating ring 1; 322. Connecting frame; 323. Stirring paddle 1; 324. Stirring paddle 2; 325. Rotating ring 2. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0034] Please see Figures 1-5 As shown, this utility model is a vacuum dryer for manufacturing cable materials, including an insulation shell 1, three support legs 11 fixedly connected to the bottom of the insulation shell 1, a drying cylinder 13 fixedly connected to the inner side of the bottom of the insulation shell 1, and a feed pipe 12 fixedly connected to the top of the drying cylinder 13. It also includes:
[0035] Recovery unit 2 is installed inside the insulation shell 1. Recovery unit 2 is used to surround water vapor around the outside of the drying cylinder 13. Due to the setting of one-way valve 216, water vapor will only enter the second pipe 215. The heat in the water vapor will be transferred to the cable material through one-way valve 216 and drying cylinder 13. The water vapor first flows from the top to the bottom of the second pipe 215, and then flows from the bottom to the top of the one-way pipe 213, and enters the second pipe 215 again. When the water vapor cools down, the outlet valve 212 is opened and the cooling water flows out. The heat in the water vapor is reused, which effectively avoids the waste of heat.
[0036] Mixing component 3 is installed on top of drying cylinder 13 and is used to mix the cable material together.
[0037] The feed pipe 12 is used to feed the cable material, and the insulation shell 1 provides a supporting foundation for the drying cylinder 13.
[0038] The recovery unit 2 includes a drainage assembly 21 installed inside the insulation shell 1, which is used to drain cooling water.
[0039] The mixing assembly 3 includes a drive assembly 31 mounted on top of the drying cylinder 13, the drive assembly 31 being used to provide power;
[0040] The stirring assembly 32 is installed inside the drying cylinder 13. The top of the stirring assembly 32 is connected to the bottom of the drive assembly 31. The second rotating ring 325 drives the second stirring paddle 324 to rotate. The second bevel gear 315 below drives the first rotating ring 321 to rotate. The first rotating ring 321 drives the connecting frame 322 to rotate. The connecting frame 322 drives several first stirring paddles 323 to rotate. The first stirring paddles 323 and the second rotating ring 325 cooperate to stir the cable material in both directions, thereby improving the drying efficiency.
[0041] The drainage assembly 21 includes a drainage assembly 21 installed on the top of the drying cylinder 13, a pipe 211 fixedly connected to the top of the collection cover 214, and a fan 217 rotatably connected inside the collection cover 214.
[0042] The fan 217 is used to direct water vapor into the pipe 211.
[0043] A one-way pipe 213 is fixedly connected to the left side of the drying cylinder 13. A second pipe 215 is in contact with the outer surface of the drying cylinder 13. The top front of the second pipe 215 is fixedly connected to the top back of the one-way pipe 213. A water outlet valve 212 is fixedly connected to the bottom of the one-way pipe 213. A one-way valve 216 is fixedly connected inside the one-way pipe 213.
[0044] The water vapor flows through pipe 211 into one-way pipe 213, which then transfers the water vapor to pipe 215. Finally, pipe 215 transfers the water vapor from the bottom to the top of one-way pipe 213, and it re-enters pipe 215.
[0045] The drive assembly 31 includes a motor 311 mounted on the top of the drying cylinder 13. A protective shell 312 is fixedly connected to the top of the drying cylinder 13. A bevel gear 313 is fixedly connected to the left output end of the motor 311. A bevel gear 315 is meshed with the top and bottom of the bevel gear 313.
[0046] Among them, the bottom of the upper bevel gear 315 is fixedly connected to the rotating shaft 314, and the interior of the lower bevel gear 315 is rotatably connected to the outer surface of the rotating shaft 314.
[0047] The stirring assembly 32 includes a rotating ring 321 mounted on the bottom of the bevel gear 315 located below. A connecting frame 322 is fixedly connected to the outer surface of the rotating ring 321. Several agitators 323 are fixedly connected to the side of the connecting frame 322 near the rotating shaft 314. The bottom interior of the connecting frame 322 is rotatably connected to the outer surface of the rotating shaft 314.
[0048] Among them, several rotating rings 325 are fixedly connected to the outer surface of the rotating shaft 314, and several stirring paddles 324 are fixedly connected to the outer surface of the rotating rings 325. The stirring paddles 324 and the stirring paddles 323 are staggered.
[0049] A specific application of this embodiment is as follows: Cable material is fed into the drying cylinder 13 through the feed pipe 12. The vacuum pump is a ZJ-30 Roots vacuum pump. Then, the air inside the drying cylinder 13 is evacuated using the vacuum pump. The drying cylinder 13 is then started to heat the cable material inside. The motor 311 is started to drive the first bevel gear 313 to rotate. The first bevel gear 313 simultaneously drives two second bevel gears 315 to rotate. The upper second bevel gear 315 drives the rotating shaft 314 to rotate. The rotating shaft 314 drives several second rotating rings 325 to rotate. The second rotating rings 325 drive the second stirring paddle 324 to rotate. The lower second bevel gear 315 drives the first rotating ring 321 to rotate. The first rotating ring 321 drives the connecting frame 322 to rotate. The connecting frame 322 drives several agitators 323 to rotate. The agitators 323 and the rotating ring 325 work together to stir the cable material in both directions. During the heating process, water vapor in the cable material will float out. The fan 217 is started to guide the water vapor through the pipe 211 to the one-way pipe 213. Due to the setting of the one-way valve 216, the water vapor will only enter the pipe 215. The heat in the water vapor will be transferred to the cable material through the one-way valve 216 and the drying cylinder 13. The water vapor first flows from the top to the bottom of the pipe 215, then flows from the bottom to the top of the one-way pipe 213, and enters the pipe 215 again. When the water vapor cools down, the outlet valve 212 is opened and the cooling water flows out.
[0050] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0051] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A vacuum dryer for manufacturing cable materials, comprising an insulating shell (1), wherein three support legs (11) are fixedly connected to the bottom of the insulating shell (1), a drying cylinder (13) is fixedly connected to the inner side of the bottom of the insulating shell (1), and a feed pipe (12) is fixedly connected to the top of the drying cylinder (13), characterized in that, Also includes: Recovery unit (2), which is installed inside the insulation shell (1), is used to surround water vapor around the outside of the drying cylinder (13); A mixing assembly (3) is mounted on top of a drying cylinder (13) for mixing cable materials together; The feed pipe (12) is used to feed the cable material, and the heat insulation shell (1) provides a supporting foundation for the drying cylinder (13).
2. The vacuum dryer for manufacturing cable materials according to claim 1, characterized in that, The recovery unit (2) includes a drainage assembly (21) installed inside the insulation shell (1), which is used to drain cooling water.
3. A vacuum dryer for manufacturing cable materials according to claim 2, characterized in that, The mixing assembly (3) includes a drive assembly (31) mounted on top of the drying cylinder (13), the drive assembly (31) being used to provide power; A stirring assembly (32) is installed inside the drying cylinder (13), and the top of the stirring assembly (32) is connected to the bottom of the drive assembly (31).
4. A vacuum dryer for manufacturing cable materials according to claim 3, characterized in that, The drainage assembly (21) includes a drainage assembly (21) installed on the top of the drying cylinder (13), a pipe (211) is fixedly connected to the top of the collection cover (214), and a fan (217) is rotatably connected inside the collection cover (214); The fan (217) is used to draw water vapor into the pipe (211).
5. A vacuum dryer for manufacturing cable materials according to claim 4, characterized in that, A one-way pipe (213) is fixedly connected to the left side of the drying cylinder (13). A second pipe (215) is in contact with the outer surface of the drying cylinder (13). The top front of the second pipe (215) is fixedly connected to the top back of the one-way pipe (213). A water outlet valve (212) is fixedly connected to the bottom of the one-way pipe (213). A one-way valve (216) is fixedly connected inside the one-way pipe (213). The water vapor flows through pipe 1 (211) into one-way pipe (213), which then transfers the water vapor to pipe 2 (215). Finally, pipe 2 (215) transfers the water vapor from the bottom to the top of one-way pipe (213) and back into pipe 2 (215).
6. A vacuum dryer for manufacturing cable materials according to claim 5, characterized in that, The drive assembly (31) includes a motor (311) mounted on the top of the drying cylinder (13), a protective shell (312) fixedly connected to the top of the drying cylinder (13), a bevel gear (313) fixedly connected to the left output end of the motor (311), and a bevel gear (315) meshing with the top and bottom of the bevel gear (313). The upper bevel gear (315) has a fixed shaft (314) at its bottom, and the lower bevel gear (315) is rotatably connected to the outer surface of the shaft (314).
7. A vacuum dryer for manufacturing cable materials according to claim 6, characterized in that, The stirring assembly (32) includes a rotating ring (321) installed at the bottom of the bevel gear (315) located below. A connecting frame (322) is fixedly connected to the outer surface of the rotating ring (321). Several agitators (323) are fixedly connected to the side of the connecting frame (322) near the rotating shaft (314). The bottom interior of the connecting frame (322) is rotatably connected to the outer surface of the rotating shaft (314). Among them, a number of rotating rings (325) are fixedly connected to the outer surface of the rotating shaft (314), and a number of stirring paddles (324) are fixedly connected to the outer surface of the rotating rings (325). The stirring paddles (324) are offset from the stirring paddles (323).