Tension testing device for a broken bridge structure aluminum alloy thermal break profile

By introducing an adjustable braking assembly, a lifting clamp assembly, and an adjustable chuck assembly into the tensile testing device, the problems of convenience and stability of existing devices when clamping materials of different widths are solved, and efficient and accurate tensile testing of aluminum alloy thermal insulation profiles is achieved.

CN224681945UActive Publication Date: 2026-08-25CHONGQING HAISU NANBANG ALUMINUM CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202522442696.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-08-25
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

Existing tensile testing devices for thermally broken aluminum alloy profiles lack convenient adjustability and stable fixation when clamping materials of different widths, resulting in insufficient testing accuracy.

Method used

A tensile testing device was designed, comprising an adjustable braking assembly, a lifting clamp assembly, and an adjustable chuck assembly. It achieves stable clamping of materials of different sizes and lengths through gear transmission and threaded rod transmission. Combined with the adjustment of the electric telescopic rod, the device ensures convenience and adaptability.

Benefits of technology

It achieves stable clamping of aluminum alloy thermal insulation profiles of different sizes and lengths, improves the convenience and accuracy of testing, adapts to the positioning adjustment of materials of different widths, and ensures the reliability and safety of testing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224681945U_ABST
    Figure CN224681945U_ABST
Patent Text Reader

Abstract

The utility model relates to aluminium alloy heat insulation section bar test technical field, and disclose a kind of aluminium alloy heat insulation section bar tension testing device of broken bridge structure, including case subassembly, the inside of case subassembly is equipped with adjusting brake assembly, the top of adjusting brake assembly is equipped with lifting clamp subassembly, and the bottom of lifting clamp subassembly is equipped with adjusting chuck subassembly.The utility model is equipped with adjusting chuck subassembly by being installed on device, can make when using this kind of device, adjusting chuck subassembly can be set can be adjusted to the work effect of clamping to different size width material, so it can guarantee the convenience of device when using.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy thermal insulation profile testing technology, specifically a tensile testing device for aluminum alloy thermal insulation profiles with thermal break structure. Background Technology

[0002] Thermally broken aluminum alloy profiles are widely used in the construction industry due to their advantages in thermal insulation and energy saving. Their tensile performance directly affects the safety and service life of building doors, windows and curtain walls. However, existing testing devices have problems such as unstable clamping, insufficient testing accuracy and poor adaptability, making it difficult to accurately test key indicators such as tensile strength and elongation at break of this type of profile. Therefore, there is an urgent need for an efficient and reliable tensile testing device to meet actual testing needs.

[0003] Application number CN201420634461.X discloses a tensile testing device for thermally broken aluminum alloy profiles, comprising a smooth base plate, a cylinder, a first feeding plate, and a second feeding plate. The first feeding plate is located between the cylinder and the second feeding plate. The cylinder is fixed to the smooth base plate. The second feeding plate is fixed to the smooth base plate. One end of the first feeding plate is connected to the piston rod of the cylinder via a connecting rod, and two columns are provided at the other end symmetrically opposite to it. The second feeding plate does not contact the first feeding plate. Two columns are provided at the end of the second feeding plate close to the first feeding plate. The bottom surface of the second feeding plate and the bottom surface of the first feeding plate are located on the same horizontal plane. This utility model proposes a uniquely designed device for tensile testing of thermally broken aluminum alloy profiles, with a simple structure, convenient manufacturing, and low cost. It is also convenient to use and suitable for industrial production. However, a shortcoming is that the device does not yet provide convenient adjustability and stable fixation when positioning and clamping materials of different widths. Utility Model Content

[0004] The purpose of this utility model is to provide a tensile testing device for thermally insulated aluminum alloy profiles with a thermal break structure, which solves the problem that the device is not yet able to provide convenient adjustability and stable fixation when positioning and clamping materials of different widths.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a tensile testing device for thermally insulated aluminum alloy profiles with thermal break structure, including a chassis assembly. The chassis assembly is equipped with an adjusting brake assembly inside. The top of the adjusting brake assembly is limited by a lifting clamp assembly, and the bottom of the lifting clamp assembly is equipped with an adjusting clamp assembly.

[0007] The adjusting clamp assembly includes a positioning side plate, an electric telescopic rod is installed on the inner wall of the positioning side plate, and a silicone clamp is provided at the end of the electric telescopic rod. The silicone clamp is slidably disposed inside the limiting slide groove via a limiting slide rail, and the limiting slide groove is installed on both sides of the bottom of the tray.

[0008] Furthermore, the chassis assembly includes a chassis body, the chassis body has an internal mounting cavity, protective posts are installed on both sides of the top of the chassis body, and a bottom clamp is installed in the middle of the top of the chassis body.

[0009] Furthermore, the adjusting braking assembly includes a rotating mechanism, which is mounted inside the mounting cavity via a bracket. The output end of the rotating mechanism is equipped with a gear transmission box. The transmission end of the gear transmission box is equipped with a bevel gear one via a rotating rod. A bevel gear two is provided on the outer side of the bevel gear one. The bevel gear one and bevel gear two mesh with each other. A rod is installed in the middle of the bevel gear two, and a transmission wheel is installed on the top outer wall of the rod. A transmission belt is provided on the outer side of the transmission wheel. Driven wheels are provided at the other two ends of the inner side of the transmission belt. A threaded rod is installed on the top of the driven wheel.

[0010] Furthermore, the threaded rods on both sides are symmetrically arranged, and the threaded rods pass through the top of the chassis.

[0011] Furthermore, the lifting clamp assembly includes threaded sleeves, two of which are symmetrically arranged. The threaded sleeves are limited to the outside of the threaded rod, and a connecting support plate is fixedly installed between the two threaded sleeves. A connecting column is provided at the bottom of the connecting support plate, and an installation plate is installed at the bottom of the connecting column.

[0012] Furthermore, there are two positioning side plates, which are symmetrically arranged and installed on both sides of the bottom of the mounting plate, and the tray is fixedly installed in the middle of the outer wall of the mounting plate.

[0013] This utility model has the following beneficial effects:

[0014] (1) By installing an adjustable clamp assembly on the device, the device can be adjusted to adjust the clamping effect for materials of different widths when using the device, thus ensuring the convenience of the device when in use.

[0015] (2) By installing a lifting clamp assembly on the device, this utility model can provide convenient adjustability and wide applicability when using the device to test materials of different lengths.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the device;

[0019] Figure 2 This is a schematic diagram of the adjusting chuck assembly in the device;

[0020] Figure 3 This is a schematic diagram of the lifting clamp assembly in the device;

[0021] Figure 4 This is a schematic diagram of the structure of the regulating braking component in the device;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Chassis assembly; 2. Adjustable brake assembly; 3. Lifting clamp assembly; 4. Adjustable chuck assembly; 101. Chassis body; 102. Mounting cavity; 103. Protective column; 104. Bottom chuck; 201. Rotating mechanism; 202. Gear transmission box; 203. Bevel gear one; 204. Bevel gear two; 205. Transmission wheel; 206. Transmission belt; 207. Passive wheel; 208. Threaded rod; 301. Threaded sleeve; 302. Connecting support plate; 303. Connecting column; 304. Mounting plate; 401. Positioning side plate; 402. Electric telescopic rod; 403. Silicone clamp; 404. Tray; 405. Limiting slide groove; 406. Limiting slide rail. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4As shown, this utility model is a tensile testing device for thermally insulated aluminum alloy profiles with a broken bridge structure, including a chassis assembly 1, an adjusting brake assembly 2 is provided inside the chassis assembly 1, a lifting clamp assembly 3 is provided at the top limit of the adjusting brake assembly 2, and an adjusting clamp assembly 4 is installed at the bottom of the lifting clamp assembly 3.

[0026] The adjusting clamp assembly 4 includes a positioning side plate 401. An electric telescopic rod 402 is installed on the inner wall of the positioning side plate 401. A silicone clip 403 is provided at the end of the electric telescopic rod 402. The silicone clip 403 is slidably disposed inside the limiting slide groove 405 via the limiting slide rail 406. The limiting slide groove 405 is installed on both sides of the bottom of the tray 404.

[0027] By installing the adjustable chuck assembly 4 on the device, the clamping effect can be adjusted for materials of different widths when using the device, thus ensuring the convenience of using the device.

[0028] The chassis assembly 1 includes a chassis body 101, with an installation cavity 102 inside the chassis body 101. Protective posts 103 are installed on both sides of the top of the chassis body 101, and a bottom clamp 104 is installed in the middle of the top of the chassis body 101. The bottom clamp 104 in the middle of the top of the chassis body 101 of the chassis assembly 1 is used to fix the bottom of the profile and forms an upper and lower clamping structure with the adjusting clamp assembly 4. The protective posts 103 on both sides of the top play a safety protection role during the testing process.

[0029] The regulating brake assembly 2 includes a rotating mechanism 201, which is mounted inside the mounting cavity 102 via a bracket. The output end of the rotating mechanism 201 is provided with a gear transmission box 202. The transmission end of the gear transmission box 202 is provided with a bevel gear 203 via a rotating rod. A bevel gear 204 is provided on the outside of the bevel gear 203. The bevel gear 203 and the bevel gear 204 mesh with each other. A rod is installed in the middle of the bevel gear 204, and a transmission wheel 205 is installed on the top outer wall of the rod. A transmission belt 206 is provided on the outer side of the transmission wheel 205. A driven wheel 207 is provided at the other two ends of the inner side of the transmission belt 206. A threaded rod 208 is installed on the top of the driven wheel 207.

[0030] The threaded rods 208 on both sides are symmetrically arranged and pass through the top of the chassis 101. The rotating mechanism 201 in the adjusting brake assembly 2 serves as the core power source. The output torque is adjusted by the gear transmission box 202 and then transmitted to the bevel gear 1 203 through the rotating rod. Since the bevel gear 1 203 and the bevel gear 204 mesh with each other, the torque direction is reversed and transmitted to the rod in the middle of the bevel gear 204, which drives the transmission wheel 205 at the top of the rod to rotate. The transmission wheel 205 then drives the passive wheels 207 on both sides to rotate synchronously through the transmission belt 206 with the outer limit. This causes the threaded rods 208, which are symmetrically arranged at the top of the passive wheels 207 and pass through the top of the chassis 101, to rotate accordingly.

[0031] The lifting clamp assembly 3 includes two threaded sleeves 301, which are symmetrically arranged. The threaded sleeves 301 are limited to the outside of the threaded rod 208. A connecting support plate 302 is fixedly installed between the two threaded sleeves 301. A connecting post 303 is provided at the bottom of the connecting support plate 302. An mounting plate 304 is installed at the bottom of the connecting post 303. The two threaded sleeves 301 of the lifting clamp assembly 3 are symmetrically arranged on the outside of the threaded rod 208, forming a threaded transmission structure with the threaded rod 208. When the threaded rod 208 rotates, the threaded sleeves 301 move up and down along the axial direction of the threaded rod 208, which drives the connecting support plate 302 between the two threaded sleeves 301, the connecting post 303 at the bottom of the connecting support plate 302, and the mounting plate 304 at the bottom of the connecting post 303 to move up and down synchronously.

[0032] There are two positioning side plates 401, which are symmetrically arranged. The positioning side plates 401 are respectively installed on both sides of the bottom of the mounting plate 304. The tray 404 is fixedly installed in the middle of the outer wall of the mounting plate 304. The positioning side plates 401 installed on both sides of the bottom of the mounting plate 304 move with the mounting plate 304. The electric telescopic rod 402 on the inner wall of the positioning side plate 401 can be extended and adjusted, pushing the silicone clamp 403 at the end to slide along the limiting slide groove 405 on both sides of the bottom of the tray 404, so as to clamp or release the aluminum alloy heat insulation profile.

[0033] The tensile testing device for aluminum alloy thermal insulation profiles with thermal break structure achieves tensile testing through a coordinated mechanism of "power drive - transmission adjustment - clamping test". Firstly, at the working principle level, the rotating mechanism 201 in the regulating braking assembly 2 serves as the core power source. The output torque is adjusted by the gear transmission box 202 and transmitted to the first bevel gear 203 via a rotating rod. Because the first bevel gear 203 meshes with the second bevel gear 204, the torque direction changes and is transmitted to the rod in the middle of the second bevel gear 204, causing the transmission wheel 205 at the top of the rod to rotate. The transmission wheel 205 then drives the passive wheels 207 on both sides to rotate synchronously through the transmission belt 206 with outer limit. This causes the threaded rods 207, symmetrically arranged at the top of the passive wheels 207 and penetrating the top of the housing 101, to rotate. 8 rotates accordingly; and the two threaded sleeves 301 of the lifting clamp assembly 3 are symmetrically arranged on the outside of the threaded rod 208, forming a threaded transmission structure with the threaded rod 208. When the threaded rod 208 rotates, the threaded sleeves 301 move up and down along the axial direction of the threaded rod 208, driving the connecting support plate 302 between the two threaded sleeves 301, the connecting column 303 at the bottom of the connecting support plate 302, and the mounting plate 304 at the bottom of the connecting column 303 to move up and down synchronously. The positioning side plates 401 installed on both sides of the bottom of the mounting plate 304 move with the mounting plate 304. The electric telescopic rod 402 on the inner wall of the positioning side plate 401 is telescopically adjustable, pushing the silicone clamp 403 at the end to slide along the limiting slide groove 405 on both sides of the bottom of the tray 404, realizing the clamping or releasing of the aluminum alloy heat insulation profile. Meanwhile, the bottom clamp 104 in the middle of the top of the chassis 101 of the chassis assembly 1 is used to fix the bottom of the profile, forming an upper and lower clamping structure with the adjusting clamp assembly 4. The protective posts 103 on both sides of the top provide safety protection during the test. After the adjusting clamp assembly 4 clamps the top of the profile and the bottom clamp 104 fixes the bottom of the profile, the adjusting brake assembly 2 drives the lifting clamp assembly 3 to move upward slowly, so that the adjusting clamp assembly 4 applies an upward pulling force to the profile. The tensile performance test is completed by monitoring the change of the pulling force value. In the specific workflow, the equipment is first initialized and the profile is placed. The status of each component is checked to ensure that the chassis 101 is placed stably, and the turntable 201 and gear transmission box 202 are in standby state. The profile to be tested is then placed in the... At the top center of the housing 101, align the bottom of the profile with the bottom clamp 104 and initially fix it; then adjust the positioning and clamping of the clamp assembly 4, start the rotating machine 201, and drive the threaded rod 208 to rotate through the transmission of the gear transmission box 202, bevel gear one 203, bevel gear two 204, transmission wheel 205, transmission belt 206, and passive wheel 207. The threaded rod 208 drives the threaded sleeve 301, connecting support plate 302, connecting column 303, and mounting plate 304 of the lifting clamp assembly 3 to move downward until the silicone clamp 403 corresponds to the top two sides of the profile. Then, start the electric telescopic rod 402 to push the silicone clamp 403 to slide along the limiting slide groove 405 towards the profile until it tightly clamps the top of the profile, and then close the electric telescopic rod 402.Next, a tensile test is performed. The rotation direction of the rotating mechanism 201 is adjusted to cause the threaded rod 208 to rotate in the opposite direction, driving the lifting clamp assembly 3 and the adjusting clamp assembly 4 to slowly move upward. The adjusting clamp assembly 4 applies an upward pulling force to the top of the profile, while the bottom clamp 104 fixes the bottom of the profile to form a stable pulling force. At the same time, the tensile force value is monitored in real time by an external force measuring device, and the stress state of the profile is recorded until the preset test requirements are met. Finally, the test ends and is reset. The rotating mechanism 201 is turned off, and the electric telescopic rod 402 is started to cause the silicone clamp 403 to slide in the opposite direction to release the top of the profile. The rotating mechanism 201 is started again to reset the lifting clamp assembly 3 and the adjusting clamp assembly 4 downward to the initial position. The tested profile is removed, the equipment surface is cleaned, and the integrity of each component is checked to prepare for the next test.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A tensile testing device for thermally insulated aluminum alloy profiles with thermal break structure, comprising a chassis assembly (1), characterized in that: The chassis assembly (1) is provided with an adjustable braking assembly (2) inside. The top of the adjustable braking assembly (2) is provided with a lifting clamp assembly (3), and the bottom of the lifting clamp assembly (3) is provided with an adjustable clamp assembly (4). The adjusting clamp assembly (4) includes a positioning side plate (401), an electric telescopic rod (402) is installed on the inner wall of the positioning side plate (401), and a silicone clip (403) is provided at the end of the electric telescopic rod (402). The silicone clip (403) is slidably disposed inside the limiting slide groove (405) via the limiting slide rail (406), and the limiting slide groove (405) is installed on both sides of the bottom of the tray (404).

2. The tensile testing device for thermally insulated aluminum alloy profiles with thermal break structure according to claim 1, characterized in that: The chassis assembly (1) includes a chassis body (101), the chassis body (101) has an installation cavity (102) inside, protective posts (103) are installed on both sides of the top of the chassis body (101), and a bottom clamp (104) is installed in the middle of the top of the chassis body (101).

3. The tensile testing device for thermally insulated aluminum alloy profiles with thermal break structure according to claim 1, characterized in that: The regulating braking assembly (2) includes a rotating mechanism (201), which is installed inside the mounting cavity (102) by a bracket. The output end of the rotating mechanism (201) is provided with a gear transmission box (202). The transmission end of the gear transmission box (202) is provided with a bevel gear one (203) through a rotating rod. The outer side of the bevel gear one (203) is provided with a bevel gear two (204). The bevel gear one (203) and the bevel gear two (204) mesh with each other. A rod is installed in the middle of the bevel gear two (204), and a transmission wheel (205) is installed on the top outer wall of the rod. A transmission belt (206) is provided on the outer side of the transmission wheel (205). A passive wheel (207) is provided at the other two ends of the inner side of the transmission belt (206). A threaded rod (208) is installed on the top of the passive wheel (207).

4. The tensile testing device for thermally insulated aluminum alloy profiles with thermal break structure according to claim 3, characterized in that: The threaded rods (208) on both sides are symmetrically arranged, and the threaded rods (208) pass through the top of the chassis (101).

5. The tensile testing device for thermally insulated aluminum alloy profiles with thermal break structure according to claim 1, characterized in that: The lifting clamp assembly (3) includes a threaded sleeve (301). There are two threaded sleeves (301) arranged symmetrically. The threaded sleeves (301) are limited to the outside of the threaded rod (208). A connecting support plate (302) is fixedly installed between the two threaded sleeves (301). A connecting column (303) is provided at the bottom of the connecting support plate (302). An installation plate (304) is installed at the bottom of the connecting column (303).

6. The tensile testing device for thermally insulated aluminum alloy profiles with thermal break structure according to claim 1, characterized in that: There are two positioning side plates (401) arranged symmetrically. The positioning side plates (401) are respectively installed on both sides of the bottom of the mounting plate (304), and the tray (404) is fixedly installed in the middle of the outer wall of the mounting plate (304).

Citation Information

Patent Citations

  • Tension testing device for broken bridge structured aluminum alloy heat-insulation sectional material

    CN204165836U