Intelligent pos machine leakage current low power consumption test device

By designing a low-power leakage current testing device for intelligent POS machines, the automatic removal and installation of batteries, plugging and unplugging of data cables, and key input of POS machines have been realized. This solves the problems of fatigue and equipment damage caused by manual inspection in existing technologies, and improves the efficiency and reliability of inspection.

CN224682384UActive Publication Date: 2026-08-25KINGTRONICS SMART IND INTERCONNECTION NETWORKING FUJIAN
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Patent Information

Application Number
CN202521810731.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2026-08-25
Estimated Expiration
2035-08-25

AI Technical Summary

Technical Problem

Existing POS machine testing methods rely on manual operation, resulting in repetitive and mechanical testing processes, easy fatigue for personnel, and potential damage to equipment interfaces. There is a lack of fully automated testing devices.

Method used

A low-power leakage current testing device for intelligent POS machines was designed, comprising a four-axis pick-and-place component, a rotation component, a fixing component, an appearance inspection component, an IoT detection component, and a function detection component, to achieve automated battery installation and removal, data cable insertion and removal, button input, and automated testing of various card slots of the POS machine.

Benefits of technology

It improves the automation level of POS machine testing, reduces repetitive manual labor, protects equipment interfaces, and enhances testing efficiency and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of intelligent POS machine leakage current low-power consumption testing device, including four-axis pick-and-place assembly;Rotary assembly;Fixed assembly, fixed assembly is set to test bracket, both constitute temporary locking mechanism, POS machine is fixed in test bracket;Appearance detection component, be on platform, shoot POS machine panel;IoT detection component, including battery pick-and-place element, IoT detection element and power supply detection element, battery pick-and-place element takes out battery from POS machine, exposes IoT card slot, IoT detection element connects the contact of IoT card slot, power supply detection element and the power supply terminal connection power supply of POS machine side;Function detection component.The utility model can automatically detect the appearance, electrical performance, communication function and read-write internal system information of POS machine on a station, improve the detection efficiency and accuracy of POS machine.
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Description

Technical Field

[0001] This utility model relates to automated testing devices, and in particular to a low-power testing device for leakage current of a smart POS machine. Background Technology

[0002] POS machine testing involves multiple testing points from various angles, including power-on / off tests, key input tests, communication tests, and display tests. Existing testing methods involve manually removing and installing batteries, plugging and unplugging data and power cables, removing and installing IoT cards, and inputting test commands to view self-test information. The testing process is mechanical and repetitive, which can easily lead to personnel fatigue. Furthermore, manually removing and unplugging components can damage the material surface near the device's interface, resulting in defective products.

[0003] Therefore, there is an urgent need for a device that can perform fully automated factory function testing on POS machines. Utility Model Content

[0004] This invention aims to at least partially solve one of the technical problems in the aforementioned technologies. Therefore, the purpose of this invention is to provide a device for automatically inserting and removing data and power ports, installing and removing batteries, and detecting buttons and various card slots.

[0005] To achieve the above objectives, embodiments of this utility model propose a low-power leakage current testing device for intelligent POS machines, comprising:

[0006] The four-axis pick-and-place assembly is fixed to the platform and picks up and places the POS machine to the corresponding workstation.

[0007] The rotating assembly includes a rotating drive, a rotating table, and a test tray provided on the rotating table for placing a POS machine structure. The rotating drive drives the rotating table to rotate, and the four-axis pick-and-place assembly places the POS machine in the test tray with the operation panel facing the platform.

[0008] The fixing component is set with the test bracket, and the two together form a temporary locking mechanism to fix the POS machine in the test bracket;

[0009] An appearance inspection component, mounted on the platform, photographs the POS machine panel.

[0010] The IoT detection component includes a battery removal and placement element, an IoT detection element, and a power supply detection element. The battery removal and placement element removes the battery from the POS machine, exposing the IoT card slot. The IoT detection element connects to the contacts of the IoT card slot, and the power supply detection element connects to the power supply terminal on the side of the POS machine to supply power.

[0011] The function detection component includes a communication detection element and a button pressing element. The communication detection component is connected to the communication terminal on the side of the POS machine for communication. The button pressing element is set on the platform through a three-axis movable structure and has a pressing rod facing the POS machine operation panel. The pressing rod moves to different button positions on the POS machine panel to press the button.

[0012] According to an embodiment of the present invention, a low-power leakage current testing device for an intelligent POS machine is provided. The POS machine is placed on a rotating component by a four-axis pick-and-place component. The rotating component drives the POS machine to rotate to the corresponding automatic testing component. After the testing is completed, the four-axis pick-and-place component picks up and places the POS machine to the next process.

[0013] In addition, the intelligent POS machine leakage current low power consumption testing device proposed in the above embodiments of this utility model may also have the following additional technical features:

[0014] Optionally, the rotation center of the rotary table is provided with a hollow rotating shaft, the rotation drive drives the rotating shaft to rotate, and the fixing component passes through the hollow part of the rotating shaft and is fixedly connected to the platform.

[0015] Optionally, the fixing component includes a fixing bracket and a fixing cylinder, the fixing cylinder being positioned facing the POS machine, and the telescopic end of the fixing cylinder having a groove that matches the shape of the POS machine.

[0016] Optionally, the appearance detection component includes an illumination element and an imaging element. The illumination element is fixed to the platform, with its light-emitting area facing the POS machine panel, and the imaging element captures an image of the POS machine panel.

[0017] Optionally, the battery pick-and-place element includes a vertical cylinder, a rotary cylinder, and a suction cup. The vertical cylinder drives the cantilever to move up and down. The rotary cylinder is provided on the cantilever. The rotary cylinder has a crossbeam at its rotating end. The suction cup is provided at the position of the POS machine battery corresponding to the crossbeam. The vertical cylinder moves up and down in conjunction with the rotary cylinder to drive the crossbeam to swing, so that the suction cup contacts the POS machine battery.

[0018] Optionally, the power supply detection element includes a movable frame consisting of two mutually perpendicular cylinders and a DC terminal located on the movable frame. The DC terminal is driven by the movable frame and inserted into the power supply port on the side of the POS machine.

[0019] Optionally, the button pressing element includes a horizontal moving platform and a pressing cylinder, with the pressing cylinder located on the horizontal moving platform to press the button of the POS machine. Attached Figure Description

[0020] Figure 1 This is a perspective view of a structure with a four-axis pick-and-place assembly according to an embodiment of the present invention;

[0021] Figure 2 A structural stereoscopic view according to an embodiment of the present invention Figure 1 ;

[0022] Figure 3 A structural stereoscopic view according to an embodiment of the present invention Figure 2 ;

[0023] Figure 4 A structural stereoscopic view according to an embodiment of the present invention Figure 3 ;

[0024] Figure 5 A structural stereoscopic view according to an embodiment of the present invention Figure 4 .

[0025] Label Explanation:

[0026] Platform 1

[0027] Four-axis pick-and-place assembly 2

[0028] Rotating assembly 3, Rotating drive 31, Rotary table 32, Test bracket 33

[0029] Fixed component 4, fixed bracket 41, fixed cylinder 42

[0030] Appearance inspection component 5; Illumination element 51; Imaging element 52

[0031] IoT detection component 6, battery placement / removal element 61, IoT detection element 62, power supply detection element 63

[0032] Functional detection component 7, communication detection element 71, button pressing element 72. Detailed Implementation

[0033] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0034] This invention improves the testing efficiency of POS machines by placing the POS machine on a rotating assembly using a four-axis pick-and-place assembly. The rotating assembly then rotates the POS machine to the corresponding automated testing assembly. After testing, the four-axis pick-and-place assembly picks up and places the POS machine to the next process.

[0035] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0036] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0037] Figures 1 to 5 A low-power leakage current testing device for a smart POS machine according to an embodiment of the present invention includes:

[0038] The four-axis pick-and-place assembly 2 is fixed to the platform 1 and picks up and places the POS machine to the corresponding workstation. Specifically, the four-axis pick-and-place assembly 2 includes a gantry structure XYZ motion platform 1. The POS machine is picked up and placed by a servo motor set on the Z-axis. The rotating end of the servo motor is equipped with at least two gripper cylinders. The gripper cylinders can pick up the POS machine to be tested from the external assembly line, or pick up the tested POS machine and place it on other conveyor lines.

[0039] The rotating assembly 3 includes a rotating drive 31, a rotating table 32, and a test tray 33 provided on the rotating table 32 for placing a POS machine structure. The rotating drive 31 drives the rotating table 32 to rotate, and the four-axis pick-and-place assembly 2 places the POS machine in the test tray 33 with the operation panel facing the platform 1.

[0040] Specifically, the rotation center of the rotary table 32 is provided with a hollow rotating shaft, the rotation drive 31 drives the rotating shaft to rotate, and the fixing component 4 passes through the hollow part of the rotating shaft and is fixedly connected to the platform 1.

[0041] The test bracket 33 is manufactured according to the POS machine casing. When the POS machine is placed in it, the operation panel with buttons faces downwards. The bottom of the test bracket 33 is hollowed out to expose the operation panel of the POS machine, which facilitates subsequent testing.

[0042] Fixing component 4 is provided corresponding to test bracket 33. The two together form a temporary locking mechanism to fix the POS machine in test bracket 33.

[0043] Specifically, the fixing component 4 includes a fixing bracket 41 and a fixing cylinder 42. The fixing cylinder 42 is positioned facing the POS machine. The telescopic end of the fixing cylinder 42 has a groove that matches the shape of the POS machine. The purpose of setting the fixing component 4 is to fix the POS machine to prevent displacement that could lead to failure of automated testing or damage to the interface due to misalignment of plugs and unplugs when the battery is removed or inserted, the button is pressed, or the side terminal is plugged in or unplugged.

[0044] The fixed bracket 41 can be adjusted in angle so that the fixed cylinder 42 can be adjusted to the most suitable position. The end of the fixed cylinder 42 has a groove that can cooperate with the POS machine. When the fixed cylinder 42 is activated, it can stably press the POS machine into the test bracket 33.

[0045] Appearance inspection component 5, located on platform 1, photographs the POS machine panel; used for appearance inspection of the POS machine.

[0046] Specifically, the appearance inspection component 5 includes an illumination element 51 and an imaging element 52. The illumination element 51 is fixed to the platform 1, with the light-emitting area facing the POS machine panel. The imaging element 52 captures images of the POS machine panel. The imaging element 52 transmits the captured images to an external system, and uses machine vision recognition and other methods to determine whether the appearance of the POS machine meets the requirements.

[0047] The IoT detection component 6 includes a battery removal and placement element 61, an IoT detection element 62, and a power supply detection element 63. The battery removal and placement element 61 removes the battery from the POS machine, exposing the IoT card slot. The IoT detection element 62 connects to the contacts of the IoT card slot. The power supply detection element 63 connects to the power supply terminal on the side of the POS machine to supply power.

[0048] The physical appearance of the IoT card is similar to that of a common SIM card. The IoT card is located inside the device and is covered by the battery. In the factory state, the POS machine does not have a card inserted. In order to test whether the card slot is working properly, the battery needs to be temporarily removed and an external power supply is used instead.

[0049] Specifically, the battery pick-and-place element 61 includes a vertical cylinder, a rotary cylinder, and a suction cup. The vertical cylinder drives the cantilever to move up and down. The cantilever is equipped with a rotary cylinder. The rotating end of the rotary cylinder is equipped with a crossbeam. The crossbeam is equipped with a suction cup corresponding to the position of the POS machine battery. The vertical movement of the vertical cylinder, in conjunction with the rotary cylinder, drives the crossbeam to swing, so that the suction cup contacts the POS machine battery.

[0050] After the suction cup holds the battery, the vertical cylinder moves upward to pull it out of the POS machine, and the rotary cylinder rotates, causing the battery to move away from the position that is blocking the IoT card slot.

[0051] The IoT detection element 62 includes several probes. The probes are connected to external devices and can provide detection signals. The probes are driven by a vertical cylinder mounted on the platform 1. When the battery swings to a position where it is not obstructed, the probes press down to contact the contacts and establish a data connection.

[0052] The power supply detection element 63 includes a movable frame consisting of two mutually perpendicular cylinders and a DC terminal located on the movable frame. The DC terminal is driven by the movable frame and inserted into the power supply port on the side of the POS machine.

[0053] Once the IoT detection probe is connected to the POS machine, the DC terminal is inserted to power the POS machine. The structure consisting of two vertical cylinders allows the DC terminal to avoid the rotating stage 32 when not in use, preventing motion interference.

[0054] After the IoT test is completed, the DC terminal is pulled out, the IoT detection element 62 moves upward away from the contact, the battery pick-and-place element 61 puts the battery back into the POS machine, and the entire IoT detection component 6 retracts to its initial state after the test is completed.

[0055] In addition to the part that communicates with the outside via IoT, some functions inside the POS machine also need to be initialized. It communicates with the host via USB protocol, so function detection component 7 is set up.

[0056] The function detection component 7 includes a communication detection element 71 and a button pressing element 72. The communication detection component is connected to the communication terminal on the side of the POS machine for communication. The button pressing element 72 is mounted on the platform 1 through a three-axis movable structure and has a pressing rod facing the POS machine operation panel. The pressing rod moves to different button positions on the POS machine panel to press the button.

[0057] Optionally, the button pressing element 72 includes a horizontal moving platform 1 and a pressing cylinder. The horizontal moving platform 1 realizes the movement of the horizontal and vertical coordinates on the plane of the platform 1, while the pressing cylinder is located on the horizontal moving platform 1, and the telescopic end realizes the movement in the direction perpendicular to the platform 1. Through this structural combination, the button of the POS machine is pressed to simulate the operation process of a person operating the POS machine. During this process, the communication detection element 71 reads and writes information of the POS machine.

[0058] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0059] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0060] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0061] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A low-power leakage current testing device for intelligent POS machines, characterized in that: include The four-axis pick-and-place assembly is fixed to the platform and picks up and places the POS machine to the corresponding workstation. The rotating assembly includes a rotating drive, a rotating table, and a test tray disposed on the rotating table. The test tray has a structure for placing a POS machine. The rotating drive drives the rotating table to rotate, and the four-axis pick-and-place assembly places the POS machine in the test tray with the operation panel facing the platform. The fixing component is set with the test bracket, and the two together form a temporary locking mechanism to fix the POS machine in the test bracket; An appearance inspection component, mounted on the platform, photographs the POS machine panel. The IoT detection component includes a battery removal and placement element, an IoT detection element, and a power supply detection element. The battery removal and placement element removes the battery from the POS machine, exposing the IoT card slot. The IoT detection element connects to the contacts of the IoT card slot, and the power supply detection element connects to the power supply terminal on the side of the POS machine to supply power. The function detection component includes a communication detection element and a button pressing element. The communication detection component is connected to the communication terminal on the side of the POS machine for communication. The button pressing element is set on the platform through a three-axis movable structure and has a pressing rod facing the POS machine operation panel. The pressing rod moves to different button positions on the POS machine panel to press the button.

2. The intelligent POS machine leakage current low power consumption testing device as described in claim 1, characterized in that: The rotating platform has a hollow rotating shaft at its rotation center. The rotating drive component drives the rotating shaft to rotate. The fixing component passes through the hollow part of the rotating shaft and is fixedly connected to the platform.

3. The intelligent POS machine leakage current low power consumption testing device as described in claim 1, characterized in that: The fixing component includes a fixing bracket and a fixing cylinder. The fixing cylinder is positioned facing the POS machine, and the telescopic end of the fixing cylinder has a groove that matches the shape of the POS machine.

4. The intelligent POS machine leakage current low power consumption testing device as described in claim 1, characterized in that: The appearance inspection component includes an illumination element and an imaging element. The illumination element is fixed to the platform, with its light-emitting area facing the POS machine panel, and the imaging element captures images of the POS machine panel.

5. The intelligent POS machine leakage current low power consumption testing device as described in claim 1, characterized in that: The battery pick-and-place element includes a vertical cylinder, a rotary cylinder, and a suction cup. The vertical cylinder drives the cantilever to move up and down. The rotary cylinder is equipped with a rotary cylinder. The rotating end of the rotary cylinder is equipped with a crossbeam. The crossbeam is equipped with a suction cup corresponding to the position of the POS machine battery. The vertical movement of the vertical cylinder, in conjunction with the rotary cylinder, drives the crossbeam to swing, so that the suction cup contacts the POS machine battery.

6. The intelligent POS machine leakage current low power consumption testing device as described in claim 1, characterized in that: The power supply detection element includes a movable frame consisting of two mutually perpendicular cylinders and a DC terminal located on the movable frame. The DC terminal is driven by the movable frame and inserted into the power supply port on the side of the POS machine.

7. The intelligent POS machine leakage current low power consumption testing device as described in claim 1, characterized in that: The button pressing element includes a horizontal moving platform and a pressing cylinder. The pressing cylinder is located on the horizontal moving platform and presses the button of the POS machine.