A cushioned pressure reducing plastic floor mat

Abstract

The embodiment of the present disclosure provides a kind of buffering pressure-reducing type plastic floor mat, comprising: floor mat base body, for providing main body support structure;Buffer layer, is attached to the upper surface of the floor mat base body;Surface layer, covers the upper of the buffer layer;Anti-skid bottom layer, is fixed in the lower surface of the floor mat base body;Splicing edge structure, integrally formed in the periphery of the floor mat base body, for splicing with adjacent floor mat;Wherein, the splicing edge structure includes protruding portion, groove portion and buffer element, wherein the protruding portion protrudes outward from the first side of the splicing edge structure, for embedding the groove portion of adjacent floor mat;The groove portion is formed in the second side of the splicing edge structure, it is opposite to be arranged with the protruding portion, for accommodating the protruding portion of adjacent floor mat. Through the scheme of the embodiment of the present disclosure, the overall stability and misalignment buffering after floor mat splicing can be realized.

Description

Technical Field

[0001] This application relates to plastic floor mat manufacturing technology, specifically to a cushioning and pressure-reducing plastic floor mat. Background Technology

[0002] A cushioning and pressure-reducing plastic floor mat is a material used for floor paving, primarily to reduce the impact of feet or objects contacting the ground, providing a comfortable user experience. It is commonly used in gyms, children's play areas, or home environments. In practical use, floor mats often need to be spliced ​​together to cover a larger area, but achieving overall stability and proper cushioning after splicing has become a technical problem that needs to be solved. Summary of the Invention

[0003] In view of this, the present disclosure provides a cushioning and pressure-reducing plastic floor mat, which at least partially solves the problems existing in the prior art.

[0004] This application discloses a cushioning and pressure-reducing plastic floor mat, comprising:

[0005] The floor mat base is used to provide the main supporting structure;

[0006] A buffer layer is attached to the upper surface of the floor mat substrate;

[0007] A surface layer, covering the buffer layer;

[0008] The anti-slip bottom layer is fixed to the lower surface of the floor mat base;

[0009] The splicing edge structure is integrally formed on the periphery of the floor mat base and is used for splicing with adjacent floor mats; wherein...

[0010] The splicing edge structure includes a raised portion, a recessed portion, and a cushioning element. The raised portion protrudes outward from a first side of the splicing edge structure and is used to embed into the recessed portion of an adjacent floor mat. The recessed portion is formed on a second side of the splicing edge structure and is disposed opposite to the raised portion to accommodate the raised portion of an adjacent floor mat. The cushioning element is embedded in the connection between the raised portion and the recessed portion.

[0011] According to one embodiment, the periphery of the floor mat base is provided with reinforcing ribs to enhance the installation stability of the spliced ​​edge structure.

[0012] According to one embodiment, the edge of the buffer layer extends to the inside of the splicing edge structure and is disposed adjacent to the buffer element.

[0013] According to one embodiment, the surface layer covers the buffer layer and partially wraps the upper surface of the splicing edge structure to increase wear resistance and splicing stability.

[0014] According to one embodiment, the anti-slip bottom layer is provided with a plurality of anti-slip protrusions, which are evenly distributed on the lower surface of the floor mat base to prevent the floor mat from sliding.

[0015] According to one embodiment, the protruding portion and the grooved portion of the splicing edge structure are integrally formed continuously along the periphery, and the two are connected by a transition slope. The splicing edge structure is provided with a locking device for locking the adjacent floor mat after the protruding portion is embedded in the grooved portion.

[0016] According to one embodiment, the cross-section of the protrusion is trapezoidal, with the width of the side closer to the center of the mat substrate being smaller than the width of the side farther from the center of the mat substrate, in order to enhance the resistance to dislodgement of the portion embedded in the adjacent groove.

[0017] According to one embodiment, the inner wall of the groove portion is provided with a guide groove for guiding the insertion of the protrusion portion.

[0018] According to one embodiment, the cushioning element is made of elastic silicone material and completely fills the gap between the protruding portion and the recessed portion. The cushioning element includes a plurality of independent elastomers uniformly embedded within the cushioning element.

[0019] According to one embodiment, the splicing edge structure is fixed to the floor mat base by a snap-fit ​​connector to ensure the sturdiness of the integral molding.

[0020] This disclosure provides a cushioning and pressure-reducing plastic floor mat, comprising: a floor mat base for providing a main support structure; a cushioning layer adhered to the upper surface of the floor mat base; a surface layer covering the cushioning layer; an anti-slip bottom layer fixed to the lower surface of the floor mat base; and a splicing edge structure integrally formed on the periphery of the floor mat base for splicing with adjacent floor mats. The splicing edge structure includes a protruding portion, a recessed portion, and a cushioning element. The protruding portion protrudes outward from a first side of the splicing edge structure for embedding into the recessed portion of an adjacent floor mat. The recessed portion is formed on a second side of the splicing edge structure, opposite to the protruding portion, for accommodating the protruding portion of the adjacent floor mat. The cushioning element is embedded in the connection between the protruding portion and the recessed portion. This disclosure solves the problem of achieving overall stability and misalignment cushioning after splicing floor mats. Attached Figure Description

[0021] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the various drawings denote the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings depict only some embodiments disclosed in this application and should not be construed as limiting the scope of this application.

[0022] Figure 1 This is a front view of a cushioning and pressure-reducing plastic floor mat according to this utility model;

[0023] Figure 2 This is a top view of a cushioning and pressure-reducing plastic floor mat according to the present invention;

[0024] Figure 3 yes Figure 2 Sectional view at point AA;

[0025] Figure 4 This is a bottom view of a cushioning and pressure-reducing plastic floor mat according to this utility model;

[0026] Figure 5 This is a top view of the splicing edge structure in a cushioning and pressure-reducing plastic floor mat according to this utility model;

[0027] Figure 6 This is a bottom view of the splicing edge structure in a cushioning and pressure-reducing plastic floor mat according to this utility model;

[0028] Figure 7 This is a schematic diagram of the internal structure of the cushioning element in a cushioning and pressure-reducing plastic floor mat according to this utility model.

[0029] In the diagram: 1. Mat base; 11. Reinforcing rib; 2. Buffer layer; 3. Surface layer; 4. Splicing edge structure; 41. Raised part; 42. Groove part; 43. Buffer element; 45. Transition slope; 46. Guide groove; 47. Elastomer; 48. Snap fastener; 49. Locking device; 5. Anti-slip bottom layer; 51. Anti-slip protrusions. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the embodiments of this disclosure will be further described in detail below with reference to the accompanying drawings. The illustrative implementation methods and descriptions of the embodiments of this disclosure are only used to explain the embodiments of this disclosure and are not intended to limit the embodiments of this disclosure.

[0031] like Figures 1-7 As shown, a cushioning and pressure-reducing plastic floor mat of this application includes a floor mat base 1, a cushioning layer 2, a surface layer 3, an anti-slip bottom layer 5, and a splicing edge structure 4. The floor mat base 1, as the basic part of the overall structure, is usually integrally molded from high-density polyethylene or other plastic materials with good mechanical properties. Its upper surface is used to support the installation and fixation of the cushioning layer 2, while its lower surface is combined with the anti-slip bottom layer 5 to enhance the stability of use and provide an anti-slip effect.

[0032] The buffer layer 2 is located on the upper surface of the mat base 1 and is typically made of elastic foam or polymer material with elastic deformation capabilities. It is firmly bonded to the mat base 1 through methods such as adhesive bonding or thermoforming. The function of this layer is to effectively absorb external impacts and reduce the impact force transmitted from the ground to the user, thereby achieving a good cushioning and pressure relief effect.

[0033] The surface layer 3 covers the cushioning layer 2. Its material can be a synthetic material or rubber with high wear resistance and tear resistance, and it is tightly bonded to the cushioning layer 2 through covering, bonding, or other methods. The surface layer 3 not only enhances the overall aesthetics of the floor mat but also prevents wear and scratches during daily use, improving the durability of the floor mat.

[0034] The anti-slip bottom layer 5 is fixed to the lower surface of the mat base 1. It is usually made of silicone, rubber or plastic material with microstructure. It has strong friction and adsorption, which can effectively prevent the mat from sliding during use. It is especially suitable for environments with smooth floors, thereby improving the stability and safety of the mat.

[0035] The splicing edge structure 4 is integrally formed on the periphery of the floor mat base 1. This structure has a protruding part 41, a grooved part 42, and a cushioning element 43. The protruding part 41 extends outward and mates with the grooved part 42 of the adjacent floor mat, serving as a connection and limiting function; the grooved part 42 fits into the protruding part 41 of another floor mat, forming a stable splicing interface; the cushioning element 43 is embedded in the connection area between the two parts, made of elastic material, and can provide elastic cushioning space during splicing to cope with splicing misalignment caused by installation errors or uneven ground.

[0036] This feature achieves overall stability and misalignment buffering after the floor mats are spliced ​​through the protruding portion 41, the grooved portion 42, and the built-in buffer element 43 in the splicing edge structure 4. When multiple floor mats are spliced ​​together, the protruding portion 41 and the grooved portion 42 are in close contact, forming a three-dimensional support structure, which improves the overall stability and anti-slip capability of the entire floor mat system. At the same time, the buffer element 43 is located at the splicing connection point. When slight misalignment occurs at the splicing position due to manufacturing tolerances, uneven ground, or external pressure, it can provide a certain range of deformation space and recovery force, avoid structural damage, and ensure the sealing and service life of the splicing part, thereby achieving an efficient and stable floor mat splicing solution.

[0037] like Figure 3As shown, in one embodiment, the cushioning and pressure-reducing plastic floor mat of this application has reinforcing ribs 11 around its base 1 to enhance the installation stability of the splicing edge structure 4. These reinforcing ribs 11 are located in the outer periphery of the base 1 and are interconnected with the splicing edge structure 4, improving the overall structural strength and preventing deformation or loosening during splicing. By integrating the reinforcing ribs 11 into the edge of the base 1, the original splicing function is not affected, and the stability and durability of the floor mat during long-term use are effectively improved. Furthermore, the design of the reinforcing ribs 11 can reduce stress concentration at the splicing points when subjected to external impact, ensuring a reliable connection of the splicing structure.

[0038] Specifically, the reinforcing rib 11 adopts a longitudinal strip structure, arranged along the edge of the mat base 1, and connected to the integrally formed part of the splicing edge structure 4. Specifically, the reinforcing rib 11 is embedded in the periphery of the mat base 1 and is simultaneously injection molded during the molding process, making it an integral structure with the mat base 1. This connection method not only enhances the load-bearing capacity of the splicing edge structure 4 but also improves the compressive strength of the overall structure.

[0039] like Figure 3 As shown, in one embodiment, the edge of the buffer layer 2 of the cushioning and pressure-reducing plastic floor mat of this application extends to the inner side of the splicing edge structure 4 and is disposed adjacent to the buffer element 43 to provide additional impact absorption during splicing. This design ensures that during splicing, the buffer layer 2 can effectively disperse the impact force from the joint between adjacent floor mats, thereby improving the stability and safety of the overall structure. The extended edge structure of the buffer layer 2 enhances the synergistic effect with the buffer element 43 in the splicing edge structure 4, preventing damage to the floor mat due to displacement or collision during splicing. The relative positional relationship between the buffer layer 2 and the splicing edge structure 4 maintains the original functional layout and does not affect the function of other components.

[0040] Specifically, the buffer layer 2 is made of rubber material and is tightly bonded to the mat base 1 by hot pressing. An extension is provided in its edge area. The extension is distributed circumferentially along the splicing edge structure 4 and a space is reserved on one side of the groove portion 42 of the splicing edge structure 4 so that the buffer element 43 can be embedded therein, thereby realizing physical contact and energy transfer between the buffer layer 2 and the buffer element 43.

[0041] like Figure 1As shown, in one embodiment, the surface layer 3 of a cushioning and pressure-reducing plastic floor mat of this application covers the cushioning layer 2 and partially wraps the upper surface of the splicing edge structure 4, thereby improving the overall wear resistance and enhancing the stability of the splicing joint. The surface layer 3 is disposed above the cushioning layer 2, ensuring that it can effectively protect the underlying cushioning layer 2 from wear and damage. At the same time, the surface layer 3 extends to the top area of ​​the splicing edge structure 4 at its edge, forming a certain contact coverage with the splicing edge structure 4, thereby strengthening the bonding strength and tensile strength of the splicing part. This structural design not only improves the overall durability of the floor mat, but also enhances the tightness of the connection after the individual floor mat pieces are spliced ​​together.

[0042] Specifically, the surface layer 3 is directly applied to the upper surface of the buffer layer 2 via hot pressing, extending to the top area of ​​the splicing edge structure 4 at its edges, thus covering part of the exposed portion of the splicing edge structure 4. This covering is achieved through mold processing, ensuring a good bond between the surface layer 3, the buffer layer 2, and the splicing edge structure 4, thereby improving the stability of the spliced ​​area and its impact resistance during use.

[0043] like Figure 3 and Figure 4 As shown, in one embodiment, the anti-slip bottom layer 5 of a cushioning and pressure-reducing plastic floor mat is fixed to the lower surface of the floor mat base 1 to enhance the friction between the floor mat and the ground, preventing the floor mat from shifting due to force or movement, thus affecting the overall splicing effect. The anti-slip bottom layer 5 is provided with multiple anti-slip protrusions 51, evenly distributed on the bottom of the floor mat base 1, which can effectively increase the contact area and improve the anti-slip performance. This structural design can adapt to different terrains and surface conditions, improving the stability of the floor mat in use.

[0044] Specifically, the anti-slip bottom layer 5 is tightly bonded to the mat base 1 through injection molding. The anti-slip protrusions 51 extend upward from the surface of the anti-slip bottom layer 5 and are regularly arranged along the lower surface of the mat base 1 to ensure that the protrusions are spaced evenly and do not interfere with each other. The anti-slip protrusions 51 are conical or cylindrical in shape, and their height is coordinated with the thickness of the mat base 1 to ensure the overall flatness and functionality of the mat.

[0045] like Figure 5 and Figure 6As shown, in one embodiment, the splicing edge structure 4 of a cushioning and pressure-reducing plastic floor mat of this application includes a protruding portion 41 and a grooved portion 42 continuously and integrally formed along the periphery. The two are connected by a transition slope 45 to form a smooth fitting guide. After the protruding portion 41 and the grooved portion 42 are fitted together, a locking device 49 is provided on the splicing edge structure 4 to prevent displacement or loosening after splicing, thereby improving the stability of the overall structure. The locking device 49 is provided on the surface or inside of the splicing edge structure 4 and cooperates with the protruding portion 41 and the grooved portion 42 to make the splicing between adjacent floor mats more firm and reliable.

[0046] Specifically, the protruding portion 41 extends outward from one side of the splicing edge structure 4, while the groove portion 42 is formed on the other side. The two are smoothly connected by an inclined surface to ensure smooth guidance during insertion. The locking device 49 is composed of an elastic fastener or a mechanical buckle and is set on the top or side wall of the splicing edge structure 4. When the protruding portion 41 is inserted into the groove portion 42, the device automatically pops out and inserts into the preset recess to achieve a fixing effect.

[0047] like Figure 5 and Figure 6 As shown, in one embodiment, the raised portion 41 of a cushioning and pressure-reducing plastic floor mat of this application extends outward from the first side of the splicing edge structure 4 and is disposed opposite to the groove portion 42. The side of the raised portion 41 closer to the center of the floor mat base 1 has a smaller width, while the side farther from the center of the floor mat base 1 has a larger width, forming a trapezoidal structure. This shape design can increase the contact area and friction force of the raised portion 41 when it is embedded in the adjacent groove portion 42, thereby enhancing the stability after splicing and effectively preventing it from coming off due to external forces. This structure is beneficial to improving the bonding strength and durability of the overall splicing structure.

[0048] Specifically, the protruding part 41 is integrally formed on the splicing edge structure 4 through a mold forming process. Its cross-section adopts a stepped change, which is narrower near the center of the mat base 1 and gradually widens away from the center, so as to adapt to the inner wall structure of the corresponding groove part 42 and ensure a tight fit after embedding.

[0049] like Figure 5 and Figure 6As shown, in one embodiment, the inner wall of the groove portion 42 of the cushioning and pressure-reducing plastic floor mat of this application is provided with a guide groove 46 to guide the insertion of the protruding portion 41 and reduce splicing misalignment. The design of the guide groove 46 allows the protruding portion 41 to smoothly slide into the groove portion 42 along the guide groove 46 when adjacent floor mats are spliced, avoiding poor splicing or jamming due to angular deviation. At the same time, the presence of the guide groove 46 improves the accuracy of the splicing process, making the connection between each floor mat tighter and improving the stability of the overall structure. This design further optimizes the function of the splicing edge structure 4, enabling it to maintain high splicing accuracy during use.

[0050] Specifically, the inner wall of the groove portion 42 is provided with an inclined guide groove 46 formed by a mold. The guide groove 46 is located on the side wall of the groove and is integrated with the overall structure of the groove. The protrusion portion 41 has an outer edge structure. When it is inserted into the groove portion 42, the edge of the protrusion portion 41 contacts the guide groove 46 and slides along it, thereby positioning the position of the protrusion portion 41 during the splicing process, ensuring that it enters the correct direction and avoiding the overall splicing effect due to misalignment.

[0051] like Figure 5 and Figure 6 As shown, in one embodiment, the cushioning element 43 of a cushioning and pressure-reducing plastic floor mat of this application is made of elastic silicone material and completely fills the gap between the raised portion 41 and the recessed portion 42 to ensure a uniform elastic cushioning effect at the splicing joint. Multiple independent elastomers 47 are embedded inside the cushioning element 43. These elastomers 47 are distributed along the volume of the cushioning element 43 to form a dispersed cushioning structure, used to disperse the impact force generated by misalignment during splicing, thereby improving the overall stability and durability of the floor mat. The cushioning element 43 is designed to be located in the connection area where the raised portion 41 and the recessed portion 42 meet, serving a dual function of filling and cushioning.

[0052] Specifically, the cushioning element 43 is directly embedded into the connection between the protruding part 41 and the recessed part 42 through a molding process. During manufacturing, elastic silicone material is injected into the mold, and multiple independent elastomers 47 are pre-embedded to fix them inside the silicone material, forming an integral structure. This structure is then placed at the corresponding position on the mat splicing edge structure 4 to ensure that it can accurately match the structure of the adjacent mats during splicing, thereby achieving the elastic cushioning function.

[0053] like Figure 6As shown, in one embodiment, the splicing edge structure 4 of a cushioning and pressure-reducing plastic floor mat of this application is fixed to the floor mat base 1 by a snap-fit ​​connector 48 to ensure the robustness of the integral molding. The splicing edge structure 4 is located on the periphery of the floor mat base 1 and is used for splicing with other floor mats. It is fixedly connected to the floor mat base 1 by the snap-fit ​​connector 48, enhancing structural stability. The snap-fit ​​connector 48 is embedded inside the floor mat base 1 or cooperates with its surface, so that the splicing edge structure 4 can be firmly combined with the floor mat base 1, preventing separation or displacement during use.

[0054] Specifically, the snap-fit ​​connector 48 includes a slot and a snap-fit ​​component. The slot is located on the edge area of ​​the mat base 1, while the snap-fit ​​component is located on the inner side of the splicing edge structure 4. The two interlock to form a stable connection structure. The snap-fit ​​component can be an elastic protrusion, which locks in place through elastic deformation after being inserted into the slot, ensuring a stable connection between the splicing edge structure 4 and the mat base 1.

[0055] In actual operation, when this device is used, the mat base 1 provides the main support structure, the buffer layer 2 absorbs the impact and reduces pressure, the surface layer 3 forms a wear-resistant outer layer, and the anti-slip bottom layer 5 is attached to the bottom to prevent slippage. The splicing edge structure 4 is fitted with the grooved part 42 of the adjacent mat through the protruding part 41, so that multiple mats can be tightly connected. At the same time, the buffer element 43 plays an elastic buffering role when the splicing is misaligned, thereby improving the overall stability and comfort of use.

[0056] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.

[0057] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this application, and these should all be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A cushioning and pressure-reducing plastic floor mat, characterized in that, include: The floor mat base (1) is used to provide the main support structure; A buffer layer (2) is attached to the upper surface of the floor mat base (1); A surface layer (3) covers the buffer layer (2); The anti-slip bottom layer (5) is fixed to the lower surface of the mat base (1); The splicing edge structure (4) is integrally formed on the periphery of the floor mat base (1) and is used for splicing with adjacent floor mats; wherein, The splicing edge structure (4) includes a protruding portion (41), a grooved portion (42), and a cushioning element (43). The protruding portion (41) protrudes outward from a first side of the splicing edge structure (4) and is used to embed into the grooved portion of an adjacent floor mat. The grooved portion (42) is formed on a second side of the splicing edge structure (4) and is disposed opposite to the protruding portion (41) to accommodate the protruding portion of an adjacent floor mat. The cushioning element (43) is embedded in the connection between the protruding portion (41) and the grooved portion (42).

2. The cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The periphery of the floor mat base (1) is provided with reinforcing ribs (11) to enhance the installation stability of the splicing edge structure (4).

3. The cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The edge of the buffer layer (2) extends to the inside of the splicing edge structure (4) and is disposed adjacent to the buffer element (43).

4. The cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The surface layer (3) covers the buffer layer (2) and partially wraps the upper surface of the splicing edge structure (4) to increase wear resistance and splicing stability.

5. The cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The anti-slip bottom layer (5) is provided with a plurality of anti-slip protrusions (51), which are evenly distributed on the lower surface of the mat base (1) to prevent the mat from sliding.

6. The cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The protruding part (41) and the grooved part (42) of the splicing edge structure (4) are integrally formed along the periphery and are connected by a transition slope (45). The splicing edge structure (4) is provided with a locking device (49) for locking the adjacent floor mat after the protruding part (41) is embedded in the grooved part (42).

7. A cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The cross-section of the protrusion (41) is trapezoidal, and the width of the side closer to the center of the mat base (1) is smaller than the width of the side farther from the center of the mat base (1) to enhance the resistance to detachment of the embedded adjacent groove portion (42).

8. A cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The inner wall of the groove portion (42) is provided with a guide groove (46) for guiding the insertion of the protrusion portion (41).

9. A cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The buffer element (43) is made of elastic silicone material and completely fills the gap between the protrusion (41) and the groove (42). The buffer element (43) includes a plurality of independent elastomers (47) uniformly embedded in the buffer element (43).

10. A cushioning and pressure-reducing plastic floor mat according to claim 1, characterized in that: The splicing edge structure (4) is fixed to the floor mat base (1) by a snap fastener (48) to ensure the solidity of the integral molding.

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