Precision machining clamping device for output shaft of speed reducer

Abstract

The utility model relates to the technical field of speed reducer, disclose precision machining clamping equipment of speed reducer output shaft, including the bottom plate, the top fixed connection of bottom plate has a plurality of vertical boards, fixedly connected with a plurality of arc plates between the adjacent of two vertical boards, fixedly connected with hollow cylinder between the adjacent of two arc plates, the upper and lower end of hollow cylinder all rotationally connects the hollow disc, the top all around of hollow disc fixedly connected with a plurality of low fixed blocks, the top all around of hollow disc fixedly connected with a plurality of high fixed blocks, the upper and lower end of hollow cylinder all fixedly connected with a plurality of low fixed blocks. In the utility model, through the cylinder drive connecting column drive hollow disc rotates around hollow cylinder, makes high fixed block and low fixed block linkage clamp rod realize the effect of collaborative clamping, cooperates the auxiliary positioning of arc plate, reached the effect of multidirectional stable clamping to speed reducer output shaft.

Description

Technical Field

[0001] This utility model relates to the field of speed reducer technology, and in particular to a precision machining and clamping device for speed reducer output shaft. Background Technology

[0002] A speed reducer is an independent mechanical component installed between a prime mover and a driven machine. Through gear transmission, worm gear transmission, or gear-worm gear transmission methods enclosed in a rigid housing, it achieves the function of reducing speed and increasing torque. In a mechanical transmission system, it plays a crucial role in matching speed and transmitting torque. The speed reducer output shaft is a key component in the speed reducer used for power transmission. It refers to the shaft that receives the reduced and increased torque power from the reduction mechanism and outputs it to the driven machine. Its function is to transfer the mechanical energy after the speed reducer reduces speed and increases torque to the load equipment. It is an important component connecting the speed reducer and the driven machine and realizing power output.

[0003] Early precision machining clamping equipment for reducer output shafts was relatively simple in structure. For example, some devices used manual adjustment to clamp the output shaft, which was cumbersome to operate and required a lot of manpower for clamping and disassembling. Today's precision machining clamping equipment for reducer output shafts has shown a high degree of advancement in design and function. Many devices use automation and intelligent technology to accurately clamp and position the reducer output shaft. However, existing devices, such as pressure plate type, require manual adjustment of bolts to control the clamping force, which is not only inefficient but also prone to uneven clamping force, causing workpiece deformation and reduced machining accuracy, resulting in reduced practicality and low work efficiency. Summary of the Invention

[0004] To overcome the above shortcomings, this utility model provides a precision machining and clamping device for the output shaft of a speed reducer, which aims to improve the problems of low efficiency, uneven clamping force, and unstable fixing in the existing technology.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a precision machining and clamping device for the output shaft of a speed reducer, comprising a base plate, a plurality of vertical plates fixedly connected to the top of the base plate, a plurality of arc-shaped plates fixedly connected between adjacent two vertical plates, a hollow cylinder fixedly connected between adjacent two arc-shaped plates, a hollow disc rotatably connected to the upper and lower ends of the hollow cylinder, a plurality of low fixing blocks fixedly connected to the top periphery of the hollow disc, a plurality of high fixing blocks fixedly connected to the top periphery of the hollow disc, and the upper and lower ends of the hollow cylinder fixedly connected to... The hollow cylinder is connected to multiple low fixed blocks, and multiple low fixed blocks are fixedly connected to the upper and lower ends of the hollow cylinder. Clamping rods are slidably connected between adjacent inner walls of two low fixed blocks. Clamping rods are slidably connected between adjacent inner walls of two high fixed blocks. Protrusions are fixedly connected to the outer walls of multiple hollow discs. Connecting columns are fixedly connected between adjacent inner walls of two protrusions. A cylinder is fixedly connected to the outer wall of the vertical plate. One end of the cylinder is fixedly connected to the outer wall of the connecting column. A fixing mechanism is provided on the top of the base plate. The fixing mechanism is used to fix the output shaft.

[0006] The fixing mechanism includes a fixing plate fixed between two adjacent vertical plates. A support column is fixedly connected to the center of the top surface of the fixing plate. A limit column is fixedly connected to the top of the support column. One end of the limit column is threadedly connected to a forward threaded rod, and the other end of the limit column is threadedly connected to a reverse threaded rod. A slider is slidably connected to the outer wall of the forward threaded rod, and a slider is slidably connected to the outer wall of the reverse threaded rod. A clamp is fixedly connected to the top of a plurality of sliders. A support block is fixedly connected to the top of the base plate, and a motor is fixedly connected to the top of the support block. The output end of the motor is fixedly connected to the inner wall of the reverse threaded rod.

[0007] A support plate is fixedly connected to the bottom of the cylinder, and one end of the support plate is fixedly connected to the outer wall of the vertical plate.

[0008] A protective cover is fixedly connected to the outer wall of the cylinder, and a limit ring is fixedly connected to one end of each of the clamping rods.

[0009] Rubber sleeves are fixedly connected to the outer walls of the multiple clamping rods, and a nameplate is fixedly connected to the top of the base plate.

[0010] Multiple lifting rings are fixedly connected to the outer wall of the base plate, and a rubber pad is fixedly connected to the bottom of the base plate.

[0011] As a further description of the above technical solution: The top of the base plate is fixedly connected to multiple handles, and the outer wall of the motor is fixedly connected to a protective shell.

[0012] As a further description of the above technical solution: The outer walls of the multiple sliders are provided with oil injection holes, and the outer walls of the multiple clamps are fixedly connected with magnetic blocks.

[0013] This utility model has the following beneficial effects: 1. In this utility model, the cylinder drives the connecting column to drive the hollow disc to rotate around the hollow cylinder, so that the high fixed block and the low fixed block linkage clamping rod can achieve coordinated clamping. With the auxiliary positioning of the arc plate, the effect of multi-directional stable clamping of the reducer output shaft is achieved. At the same time, the synchronous action of multiple clamping rods ensures that the clamping force is evenly distributed, improving the positioning accuracy and stability during precision machining.

[0014] In this invention, the forward and reverse threaded rods are driven by a motor to rotate synchronously, enabling the slider to drive the clamp to open and close precisely. Combined with the guiding effect of the limit post, this achieves the effect of auxiliary fixing and fine-tuning of the output shaft, which not only enhances the overall clamping stability but also adapts to the fixing requirements of output shafts of different specifications, thereby improving the versatility and clamping accuracy of the equipment. Attached Figure Description

[0015] Figure 1 This is a front perspective view of the precision machining and clamping device for the output shaft of the reducer proposed in this utility model; Figure 2 This is a partial structural diagram of the clamping rod of the precision machining and clamping device for the output shaft of the reducer proposed in this utility model; Figure 3 This is a partial structural diagram of the cylinder of the precision machining and clamping device for the output shaft of the reducer proposed in this utility model; Figure 4 This is a partial clamping structure diagram of the precision machining clamping device for the output shaft of the reducer proposed in this utility model; Figure 5 This is a partial structural diagram of the motor of the precision machining and clamping device for the output shaft of the reducer proposed in this utility model.

[0016] Legend: 1. Base plate; 2. Fixing mechanism; 201. Fixing plate; 202. Support column; 203. Limiting column; 204. Forward threaded rod; 205. Reverse threaded rod; 206. Slider; 207. Clamp; 208. Support block; 209. Motor; 3. Vertical plate; 4. Arc plate; 5. Hollow cylinder; 6. Hollow disc; 7. Low fixing block; 8. High fixing block; 9. Clamping rod; 10. Protrusion; 11. Connecting column; 12. Cylinder; 13. Support plate; 14. Protective cover one; 15. Limiting ring; 16. Rubber sleeve; 17. Lifting ring; 18. Nameplate; 19. Rubber pad; 20. Handle; 21. Protective shell two; 22. Oil injection hole; 23. Magnetic block. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 This utility model provides an embodiment of a precision machining and clamping device for a speed reducer output shaft, comprising a base plate 1, a plurality of vertical plates 3 fixedly connected to the top of the base plate 1, a plurality of arc-shaped plates 4 fixedly connected between adjacent vertical plates 3, a hollow cylinder 5 fixedly connected between adjacent arc-shaped plates 4, a hollow disc 6 rotatably connected to the upper and lower ends of the hollow cylinder 5, a plurality of low fixing blocks 7 fixedly connected to the top periphery of the hollow disc 6, a plurality of high fixing blocks 8 fixedly connected to the top periphery of the hollow disc 6, and a plurality of low fixing blocks 8 fixedly connected to the upper and lower ends of the hollow cylinder 5. Block 7, hollow cylinder 5, has multiple low fixed blocks 7 fixedly connected to its upper and lower ends. The inner walls of two adjacent low fixed blocks 7 are slidably connected with clamping rods 9. The inner walls of two adjacent high fixed blocks 8 are slidably connected with clamping rods 9. The outer walls of multiple hollow discs 6 are fixedly connected with protrusions 10. The inner walls of two adjacent protrusions 10 are fixedly connected with connecting columns 11. The outer wall of vertical plate 3 is fixedly connected with cylinders 12. One end of cylinder 12 is fixedly connected to the outer wall of connecting column 11. The top of bottom plate 1 is provided with a fixing mechanism 2, which is used to fix the output shaft. Specifically, the base plate 1 serves as the overall installation foundation, providing stable support for all components. Multiple vertical plates 3 fixed to the top of the base plate 1 act as the main load-bearing structure, connecting and fixing other components. Multiple arc-shaped plates 4 are fixed between adjacent vertical plates 3, and hollow cylinders 5 are fixed between adjacent arc-shaped plates 4. These are the core rotating support components, providing a rotation axis for the hollow disc 6. The hollow disc 6, rotatably connected to the upper and lower ends of the hollow cylinder 5, can rotate freely around it, acting as a transmission medium to drive the movement of the fixed blocks. Multiple low fixed blocks 7, fixed to both the upper and lower ends of the hollow disc 6 and the hollow cylinder 5, cooperate with the high fixed blocks 8 to form the sliding track of the clamping rod 9, restricting the direction of movement of the clamping rod 9. The top perimeter of the hollow disc 6... Multiple fixed high fixing blocks 8 and low fixing blocks 7 form a height difference. By changing their positions, they push the clamping rod 9 to achieve clamping and releasing actions. The clamping rod 9, which is slidably connected between the adjacent inner walls of the two low fixing blocks 7 and the high fixing blocks 8, directly contacts the output shaft. Through synchronous movement, it achieves clamping and fixing of the workpiece. The protrusions 10 fixed on the outer walls of multiple hollow discs 6 are used to connect the connecting columns 11, which transmit the power of the cylinder 12 to the hollow discs 6. The connecting columns 11 fixed between the adjacent inner walls of the two protrusions 10 play a linkage role, making the multiple hollow discs 6 rotate synchronously. The cylinder 12 fixed on the outer wall of the vertical plate 3 serves as a power source. Through telescopic movement, it drives the connecting columns 11 to move, thereby driving the entire clamping mechanism to move.

[0019] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 The fixing mechanism 2 includes a fixing plate 201, which is fixed between two adjacent vertical plates 3. A support column 202 is fixedly connected to the middle of the top surface of the fixing plate 201. A limit column 203 is fixedly connected to the top of the support column 202. One end of the limit column 203 is threadedly connected to a forward threaded rod 204, and the other end of the limit column 203 is threadedly connected to a reverse threaded rod 205. A slider 206 is slidably connected to the outer wall of the forward threaded rod 204, and a slider 206 is slidably connected to the outer wall of the reverse threaded rod 205. A clamp 207 is fixedly connected to the top of the multiple sliders 206. A support block 208 is fixedly connected to the top of the base plate 1. A motor 209 is fixedly connected to the top of the support block 208. The output end of the motor 209 is fixedly connected to the inner wall of the reverse threaded rod 205. Specifically, the fixed plate 201 provides the installation base for the whole, the support column 202 supports the limiting column 203 and ensures its verticality, the limiting column 203 restricts the radial displacement of the forward threaded rod 204 and the reverse threaded rod 205 and guides the slider 206, the motor 209 is fixed on the base plate 1 through the support block 208, and drives the reverse threaded rod 205 to rotate synchronously with the forward threaded rod 204, so that the slider 206 drives the clamp 207 to achieve precise opening and closing, thereby assisting in fixing the output shaft and improving clamping stability and adaptability.

[0020] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A support plate 13 is fixedly connected to the bottom of the cylinder 12. One end of the support plate 13 is fixedly connected to the outer wall of the vertical plate 3. A protective cover 14 is fixedly connected to the outer wall of the cylinder 12. A limit ring 15 is fixedly connected to one end of the multiple clamping rods 9. A rubber sleeve 16 is fixedly connected to the outer wall of the multiple clamping rods 9. A nameplate 18 is fixedly connected to the top of the base plate 1. Specifically, the support plate 13 provides stable support for the cylinder 12 to prevent shaking during operation; the protective cover 14 is fixed to the outer wall of the cylinder 12 to protect the cylinder 12 and extend its service life; the limiting ring 15 is fixed to one end of the clamping rod 9 to limit the sliding stroke of the clamping rod 9 to prevent it from falling off the track; the rubber sleeve 16 is fixed to the outer wall of the clamping rod 9 to increase the friction with the output shaft and prevent damage to the workpiece surface during clamping; and the nameplate 18 is fixed to the top of the base plate 1 to mark equipment information for easy identification and management.

[0021] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 Multiple lifting rings 17 are fixedly connected to the outer wall of the base plate 1, rubber pads 19 are fixedly connected to the bottom of the base plate 1, multiple handles 20 are fixedly connected to the top of the base plate 1, a protective shell 21 is fixedly connected to the outer wall of the motor 209, oil injection holes 22 are opened on the outer wall of multiple sliders 206, and magnetic blocks 23 are fixedly connected to the outer wall of multiple clamps 207. Specifically, the lifting ring 17 on the outer wall of the base plate 1 facilitates the hoisting and handling of the equipment; the rubber pad 19 at the bottom can reduce shock and prevent slippage; the handle 20 at the top facilitates manual movement of the equipment; the protective shell 21 on the outer wall of the motor 209 can isolate impurities and ensure the normal operation of the motor 209; the oil injection hole 22 on the outer wall of the slider 206 can inject lubricating oil to reduce friction and ensure smooth sliding; the magnetic block 23 on the outer wall of the clamp 207 uses magnetic force to attract the metal surface of the output shaft, enhancing the gripping force on the output shaft and further improving the fixing stability and positioning accuracy.

[0022] Working principle: When clamping the output shaft, the cylinder 12 extends and retracts, driving the connecting column 11 to displace the protrusion 10 connected to it, thereby driving the hollow disc 6 to rotate around the hollow cylinder 5. When the hollow disc 6 rotates, it drives the high fixed block 8 and the low fixed block 7 fixed on it to change position, so that the clamping rod 9 slides between the inner walls of the high fixed block 8 and the low fixed block 7. The clamping and releasing of the reducer output shaft is achieved by the sliding of the clamping rod 9. At the same time, the arc plate 4 at the top of the vertical plate 3 assists in positioning the output shaft. The multiple clamping rods 9 work together to ensure stable clamping of the output shaft during precision machining. When fixation is required, the motor 209 drives the reverse threaded rod 205 to rotate, which in turn drives the forward threaded rod 204 to rotate synchronously, causing the slider 206 to slide relative to and away from each other on the limit post 203 along the threaded rod. Then, the output shaft is assistedly fixed by the clamp 207. The fixing plate 201, the support post 202 and the support block 208 play a supporting and positioning role.

[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A precision machining and clamping device for the output shaft of a speed reducer, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to multiple vertical plates (3), and multiple arc-shaped plates (4) are fixedly connected between adjacent two vertical plates (3). A hollow cylinder (5) is fixedly connected between adjacent two arc-shaped plates (4). A hollow disc (6) is rotatably connected to the upper and lower ends of the hollow cylinder (5). Multiple low fixing blocks (7) are fixedly connected around the top of the hollow disc (6), and multiple high fixing blocks (8) are fixedly connected around the top of the hollow disc (6). Multiple low fixing blocks (7) are fixedly connected to the upper and lower ends of the hollow cylinder (5). Multiple high fixing blocks (8) are fixedly connected to the upper and lower ends of the hollow cylinder (5). Two low fixed blocks (7) are slidably connected to each other on their inner walls, and two high fixed blocks (8) are slidably connected to each other on their inner walls, and multiple hollow discs (6) are fixedly connected to each other on their outer walls, and two protrusions (10) are fixedly connected to each other on their inner walls, and two protrusions (10) are fixedly connected to each other on their inner walls, and a connecting column (11) is fixedly connected to each other on their outer walls, and a cylinder (12) is fixedly connected to the outer wall of the vertical plate (3), one end of the cylinder (12) is fixedly connected to the outer wall of the connecting column (11), and a fixing mechanism (2) is provided on the top of the base plate (1), which is used to fix the output shaft.

2. The precision machining and clamping equipment for the output shaft of the reducer according to claim 1, characterized in that: The fixing mechanism (2) includes a fixing plate (201), which is fixed between two adjacent vertical plates (3). A support column (202) is fixedly connected to the middle of the top surface of the fixing plate (201). A limit column (203) is fixedly connected to the top of the support column (202). A positive threaded rod (204) is threaded to one end of the limit column (203), and a reverse threaded rod (205) is threaded to the other end of the limit column (203). A slider (206) is slidably connected to the outer wall of the positive threaded rod (204), and a slider (206) is slidably connected to the outer wall of the reverse threaded rod (205). A clamp (207) is fixedly connected to the top of a plurality of sliders (206). A support block (208) is fixedly connected to the top of the base plate (1), and a motor (209) is fixedly connected to the top of the support block (208). The output end of the motor (209) is fixedly connected to the inner wall of the reverse threaded rod (205).

3. The precision machining and clamping equipment for the output shaft of the reducer according to claim 1, characterized in that: The bottom of the cylinder (12) is fixedly connected to a support plate (13), and one end of the support plate (13) is fixedly connected to the outer wall of the vertical plate (3).

4. The precision machining and clamping equipment for the output shaft of the reducer according to claim 1, characterized in that: The outer wall of the cylinder (12) is fixedly connected to a protective cover (14), and one end of the plurality of clamping rods (9) is fixedly connected to a limit ring (15).

5. The precision machining and clamping equipment for the output shaft of the reducer according to claim 1, characterized in that: Rubber sleeves (16) are fixedly connected to the outer walls of the multiple clamping rods (9), and a nameplate (18) is fixedly connected to the top of the base plate (1).

6. The precision machining and clamping equipment for the output shaft of the reducer according to claim 1, characterized in that: Multiple lifting rings (17) are fixedly connected to the outer wall of the base plate (1), and a rubber pad (19) is fixedly connected to the bottom of the base plate (1).

7. The precision machining and clamping equipment for the output shaft of the reducer according to claim 2, characterized in that: The top of the base plate (1) is fixedly connected with multiple handles (20), and the outer wall of the motor (209) is fixedly connected with a protective shell (21).

8. The precision machining and clamping equipment for the output shaft of the reducer according to claim 2, characterized in that: The outer walls of the multiple sliders (206) are provided with oil injection holes (22), and the outer walls of the multiple clamps (207) are fixedly connected with magnetic blocks (23).

Images