Electroformed aluminum gilding machine with automatic waste stripping function

Abstract

The utility model discloses a kind of aluminium electrolytic gold stamping machines with automatic stripping function of waste, including base, the top of the base is provided with support, the side of the support is rotatably installed with rotating rod, the both sides of the surface of the rotating rod are fixedly connected with positioning sleeve, the surface of the rotating rod is fixedly connected with scraper between two positioning sleeves, the side of the rotating rod is fixedly connected with two fixed blocks, the utility model is set according to actual use demand and the structure design of stripping angle adjustment of different material base material processing demand adaptation, gold stamping machine is according to the material of base material when working, the angle of scraper and base material contact is adjusted in advance, on the basis of guaranteeing that waste can be scraped smoothly, base material is not damaged, guarantee the normal unwinding and winding of base material, avoid that base material is wound into machine, guarantee the normal operation of machine.

Description

Technical Field

[0001] This utility model relates to the technical field of electroplated aluminum hot stamping machines, and in particular to an electroplated aluminum hot stamping machine with an automatic waste removal function. Background Technology

[0002] Electroplated aluminum foil hot stamping machines are a type of special printing equipment that does not use ink. They can hot stamp electroplated aluminum foil onto the surface of the substrate under certain temperature and pressure. However, in actual use, we have found that traditional hot stamping machines use a fixed squeegee to peel off the waste material on the paper tape. However, it is difficult to adjust the peeling angle of the squeegee according to the actual usage requirements and different processing materials. It is difficult to adapt to the peeling requirements of different substrate materials, and it is even easy to cut the paper tape, causing the paper tape to get tangled inside the machine, resulting in the hot stamping machine stopping and affecting the production schedule.

[0003] To address the aforementioned problems, this utility model provides improvements. Summary of the Invention

[0004] This utility model proposes an electroplated aluminum hot stamping machine with automatic waste removal function, which solves the above-mentioned problems existing in the use of the prior art.

[0005] The technical solution of this utility model is implemented as follows: An electroplated aluminum hot stamping machine with automatic waste removal function includes a base, a bracket is provided on the top of the base, a rotating rod is embedded and rotatably installed on one side of the bracket, positioning sleeves are fixedly connected to both sides of the surface of the rotating rod, a scraper located between the two positioning sleeves is fixedly connected to the surface of the rotating rod, two fixing blocks are embedded and fixedly connected to one side of the rotating rod, positioning holes with equal spacing are opened on the surface of the positioning sleeves, a sliding cavity is opened on one side of the fixing block, a positioning pin adapted to the positioning hole is slidably installed inside the sliding cavity, a spring is sleeved on the surface of the positioning pin, and the two ends of the spring are respectively fixedly connected to the positioning pin and the inner wall of the sliding cavity.

[0006] The present invention, as described above, is used for an electroplated aluminum hot stamping machine with automatic waste removal function. Further, the end of the positioning pin away from the positioning sleeve extends through to the outside of the bracket, and the ends of the two positioning pins located on the outside of the bracket are fixedly connected together by a connecting rod.

[0007] The present invention, as described above, is used for an electroplated aluminum hot stamping machine with automatic waste removal function. Further, a waste recycling device located below the support is detachably installed on the top of the base. The waste recycling device includes a cover plate fixedly connected to the base. An adsorption head is fixedly installed on the inner side of the cover plate. One end of the adsorption head is connected to a recycling pipe, and one end of the recycling pipe extends through to the outer side of the cover plate.

[0008] The electroplated aluminum hot stamping machine with automatic waste stripping function described above further includes: a servo motor fixedly installed at one end of the inner side of the base; the output shaft of the servo motor extends through to the outer side of the base and is fixedly installed with a first synchronous pulley; a take-up roller is rotatably installed at one end of the inner side of the base; one end of the take-up roller extends through to the outer side of the base and is fixedly installed with a second synchronous pulley; the first synchronous pulley and the second synchronous pulley are connected by a synchronous belt drive.

[0009] The present invention, as described above, is an electroplated aluminum hot stamping machine with automatic waste removal function. Further, the top of the base is fixedly connected to a slide rail, and a slider 1 and a slider 2 are slidably mounted on the surface of the slide rail. An electric push rod 2 is fixedly mounted on the top of the slider 1, and the output end of the electric push rod 2 is fixedly connected to the slider 2. An electric push rod 1 is fixedly mounted on the bottom of the base, and the output end of the electric push rod 1 is fixedly connected to the slider 2.

[0010] The present invention, as described above, is an electroplated aluminum hot stamping machine with automatic waste stripping function. Further, the bottom of the base is fixedly connected to a slide rail two, a hot stamping device is slidably mounted on the surface of the slide rail two, a connecting frame is fixedly mounted on one side of the hot stamping device, one side of the connecting frame is fixedly mounted on a slider one, and the bracket is fixedly mounted on the bottom of the connecting frame.

[0011] The electroplated aluminum hot stamping machine with automatic waste stripping function described above further includes: an unwinding roller located above the take-up roller is rotatably mounted on one end of the inner side of the base.

[0012] In summary, the beneficial effects of this utility model are as follows: 1. This utility model adopts a structural design that allows for adjustment of the peeling angle according to actual usage needs and the processing requirements of different substrate materials. When the hot stamping machine is working, the angle of contact between the scraper and the substrate is adjusted in advance according to the material of the substrate. This ensures that the waste material can be scraped off smoothly without damaging the substrate, ensuring the normal unwinding and rewinding of the substrate, preventing the substrate from getting tangled in the machine, and ensuring the normal operation of the machine.

[0013] 2. This utility model uses a positioning pin to connect two positioning pins together. Therefore, when one positioning pin is pulled, the other positioning pin will slide in the corresponding sliding cavity, thus providing convenience and assistance for the user's adjustment work.

[0014] 3. This utility model incorporates a waste recycling device, which is used to collect and absorb the scraped waste. The scraped waste is also sucked away by the suction head installed on the inside of the cover plate, just like a vacuum cleaner. Finally, the waste is collected through the recycling pipe.

[0015] 4. With the configuration of a servo motor, a take-up roller, a first synchronous pulley, and a second synchronous pulley, when the machine is in operation, the servo motor starts and drives the first synchronous pulley to rotate, and drives the second synchronous pulley to rotate via a synchronous belt. The second synchronous pulley drives the take-up roller to rotate for winding. At the same time, the substrate is guided and conveyed by the guide rollers set inside the machine, and under the traction of the take-up roller, the unwind roller will unwind, thereby ensuring the smooth conveying of the substrate.

[0016] 5. This utility model, through the arrangement of slide rail one, slider one, slider two, electric push rod two, and electric push rod one, allows the electric push rod one to drive slider two to slide on slide rail one. Simultaneously, it can also drive electric push rod two and slider one to slide together on slide rail one. At the same time, the connecting frame, hot stamping device, bracket, and all structures mounted on the bracket will move synchronously, thereby adjusting the working position of the hot stamping device, ensuring precise matching between the hot stamping device and the substrate, thus improving the hot stamping quality and providing convenience for users.

[0017] 6. This utility model, through the arrangement of slide rail two, hot stamping device, and connecting frame, allows for the following: when electric push rod one and slider two are not working, they remain stationary. At this time, electric push rod two can be started independently, thereby pushing slider one and connecting frame to move. Slider one slides on slide rail one, which limits the movement of slider one and connecting frame, ensuring the stability of their movement. Simultaneously, the connecting frame also drives the support and hot stamping device to move and adjust their positions, ensuring the height matching between the scraper and the substrate, guaranteeing the normal operation of waste removal, and also enabling fine-tuning of the hot stamping device to ensure the normal operation of the hot stamping process.

[0018] 7. This utility model, through the setting of the unwinding roller, is used to unwind the roll. When the machine starts working, the winding roller rotates and generates traction force when winding. Therefore, when winding the substrate, it will pull the unwinding roller to unwind, thus forming a complete and smooth conveying, ensuring the normal operation of the hot stamping machine and providing convenience for users. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 A schematic diagram of the 3D structure assembly of the servo motor; Figure 3 A three-dimensional assembly diagram of synchronous pulley one and synchronous pulley two; Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention; Figure 5 A schematic diagram of the three-dimensional assembly of the rotating rod; Figure 6 This is a sectional view of the three-dimensional structure of the fixed block; Figure 7 for Figure 6 A magnified schematic diagram of the partial three-dimensional structure of A in the middle; Figure 8 This is a three-dimensional structural exploded view of the waste recycling device.

[0021] In the diagram: 1. Base, 2. Bracket, 3. Rotating rod, 4. Scraper, 5. Fixing block, 6. Positioning sleeve, 7. Positioning hole, 8. Sliding cavity, 9. Positioning pin, 10. Spring, 11. Waste recycling device, 12. Servo motor, 13. Take-up roller, 14. Unwound roller, 15. Synchronous pulley one, 16. Synchronous pulley two, 17. Slide rail one, 18. Slide rail two, 19. Slider one, 20. Slider two, 21. Electric push rod one, 22. Electric push rod two, 23. Connecting frame, 24. Hot stamping device, 111. Cover plate, 112. Adsorption head, 113. Recycling pipe. Detailed Implementation

[0022] The following will refer to the appendix in the embodiments of this utility model. Figure 1-8 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example

[0023] An electroplated aluminum hot stamping machine with automatic waste removal function includes a base 1, a support 2 on the top of the base 1, a rotating rod 3 embedded and rotatably mounted on one side of the support 2, positioning sleeves 6 fixedly connected to both sides of the surface of the rotating rod 3, a scraper 4 fixedly connected to the surface of the rotating rod 3 between the two positioning sleeves 6, two fixing blocks 5 embedded and fixedly connected to one side of the rotating rod 3, positioning holes 7 evenly distributed on the surface of the positioning sleeves 6, a sliding cavity 8 on one side of the fixing blocks 5, a positioning pin 9 adapted to the positioning holes 7 slidably mounted inside the sliding cavity 8, a spring 10 sleeved on the surface of the positioning pin 9, and the two ends of the spring 10 fixedly connected to the positioning pin 9 and the inner wall of the sliding cavity 8 respectively.

[0024] This utility model adopts a structural design that allows for adjustment of the peeling angle according to actual usage needs and the processing requirements of different substrate materials. When the hot stamping machine is working, the angle of contact between the scraper and the substrate is adjusted in advance according to the material of the substrate. This ensures that waste material can be scraped off smoothly without damaging the substrate, ensuring normal unwinding and rewinding of the substrate, preventing the substrate from getting tangled in the machine, and ensuring the normal operation of the machine.

[0025] The specific usage process is as follows: First, the scraper 4 is set close to the bottom of the substrate. When the substrate is conveyed, the scraper 4 will scrape off the waste on the substrate. It should be noted that, depending on the actual working conditions, if the waste on the substrate is facing upwards, the scraper 4 will be set close to the top of the substrate. Depending on the different materials of the substrate, the user can also adjust the angle of the scraper 4 by rotating the rotating rod 3. The specific operation is as follows: the user rotates the rotating rod 3, which will also drive the two positioning sleeves 6 to rotate, and at the same time drive the scraper 4 to rotate. Among them, part of the positioning sleeve 6 rotates within the fixed block 5. It should be noted that when rotating the rotating rod 3, the positioning pin 9 should be pulled outwards first, so that the positioning pin 9 moves out of the corresponding positioning hole 7. Among them, the two positioning... The positioning pins 9 are connected together, so when one positioning pin 9 is pulled, the other positioning pin 9 will also slide in the corresponding sliding cavity 8. At the same time, the positioning pin 9 compresses the spring 10, thus releasing the restriction on the positioning sleeve 6. Referring to 5-6, when the rotating rod 3 rotates counterclockwise, the scraper 4 will flip upward, and when the rotating rod 3 rotates clockwise, the scraper 4 will flip downward. Therefore, when the scraper 4 flips upward, it will be more tightly attached to the substrate, and vice versa. This can adapt to the scraping needs of substrates with different strengths and toughness without damaging the substrate, thus preventing the substrate from getting tangled in the machine and causing machine downtime, ensuring the normal operation of the machine and the normal progress of hot stamping. Okay, after the angle of the scraper 4 is adjusted, release the positioning pin 9. At this time, the spring 10 will return, thus springing the positioning pin 9 back to its original position. Finally, the positioning pin 9 will be inserted into the corresponding positioning hole 7 on the positioning sleeve 6, realizing the positioning and fixing of the top of the positioning sleeve 6 and the rotating rod 3, and also the positioning and fixing of the scraper 4. This ensures the stability of the scraper 4 when scraping off waste material, and also ensures the quality of hot stamping processing, preventing waste material from sticking to the hot stamping product, ensuring the normal operation of hot stamping work, and providing convenience for users. Therefore, the structure design adopts the setting to adjust the peeling angle according to actual use needs and the processing needs of different substrate materials. When the hot stamping machine is working, the angle of contact between the scraper and the substrate is adjusted in advance according to the material of the substrate, ensuring that the peeling angle can be adjusted in advance. While successfully scraping away waste material, the machine does not damage the substrate, ensuring normal unwinding and rewinding of the substrate and preventing it from getting tangled inside the machine, thus guaranteeing normal machine operation. When the machine is running, the servo motor 12 starts and drives the synchronous pulley 15 to rotate, which in turn drives the synchronous pulley 16 to rotate via the synchronous belt. The synchronous pulley 16 drives the take-up roller 13 to rotate for winding. At the same time, the substrate is guided and conveyed by the guide rollers set inside the machine, and under the traction of the take-up roller 13, the unwind roller 14 unwinds, thus ensuring the smooth conveying of the substrate. The scraped waste material is also sucked away by the suction head 112 installed inside the cover plate 111, like a vacuum cleaner. Finally, the waste material is collected through the recycling pipe 113.

[0026] The end of the positioning pin 9 away from the positioning sleeve 6 extends through to the outside of the bracket 2, and the ends of the two positioning pins 9 located on the outside of the bracket 2 are fixedly connected together by a connecting rod.

[0027] Specifically, the positioning pins 9 are connected together. Therefore, when one positioning pin 9 is pulled, the other positioning pin 9 will slide in the corresponding sliding cavity 8, thus providing convenience and assistance for the user's adjustment work.

[0028] The top of the base 1 is detachably equipped with a waste recycling device 11 located below the bracket 2. The waste recycling device 11 includes a cover plate 111 fixedly connected to the base 1. An adsorption head 112 is fixedly installed on the inner side of the cover plate 111. One end of the adsorption head 112 is connected to a recycling pipe 113. One end of the recycling pipe 113 extends to the outer side of the cover plate 111.

[0029] Specifically, the waste recycling device 11 is used to collect and suck up the scraped waste. The scraped waste is also sucked away by the suction head 112 installed inside the cover plate 111, just like a vacuum cleaner. Finally, the waste is collected through the recycling pipe 113.

[0030] A servo motor 12 is fixedly installed at one end of the inner side of the base 1. The output shaft of the servo motor 12 passes through to the outer side of the base 1 and is fixedly installed with a synchronous pulley 15. A take-up roller 13 is rotatably installed at one end of the inner side of the base 1. One end of the take-up roller 13 passes through to the outer side of the base 1 and is fixedly installed with a synchronous pulley 16. The synchronous pulley 15 and the synchronous pulley 16 are connected by a synchronous belt drive.

[0031] Specifically, the servo motor 12, take-up roller 13, synchronous pulley 15, and synchronous pulley 2 16 are configured such that when the machine is running, the servo motor 12 starts and drives synchronous pulley 15 to rotate, and synchronous pulley 2 16 is driven to rotate via a synchronous belt. Synchronous pulley 2 16 drives the take-up roller 13 to rotate for winding. At the same time, the substrate is guided and conveyed by the guide rollers set inside the machine, and under the traction of the take-up roller 13, the unwind roller 14 unwinds, thereby ensuring the smooth conveying of the substrate.

[0032] The top of the base 1 is fixedly connected to a slide rail 17. A slider 19 and a slider 20 are slidably mounted on the surface of the slide rail 17. An electric push rod 22 is fixedly mounted on the top of the slider 19. The output end of the electric push rod 22 is fixedly connected to the slider 20. An electric push rod 21 is fixedly mounted on the bottom of the base 1. The output end of the electric push rod 21 is fixedly connected to the slider 20.

[0033] Specifically, the arrangement of slide rail 17, slider 19, slider 20, electric push rod 22, and electric push rod 21 allows the electric push rod 21 to push slider 20 to slide on slide rail 17. Simultaneously, it also pushes electric push rod 22 and slider 19 to slide together on slide rail 17. At the same time, the connecting frame 23, hot stamping device 24, bracket 2, and all structures mounted on bracket 2 move synchronously, thereby adjusting the working position of hot stamping device 24. This ensures precise matching between hot stamping device 24 and the substrate, improving hot stamping quality and providing convenience for users.

[0034] The base 1 is fixedly connected to the bottom of the slide rail 2 18, and the surface of the slide rail 2 18 is slidably mounted with a hot stamping device 24. A connecting frame 23 is fixedly mounted on one side of the hot stamping device 24, and one side of the connecting frame 23 is fixedly mounted on the slider 1 19. The bracket 2 is fixedly mounted on the bottom of the connecting frame 23.

[0035] Specifically, the arrangement of slide rail 218, hot stamping device 24, and connecting frame 23 is such that when electric push rod 21 and slider 20 are not working, they remain stationary. At this time, electric push rod 22 can be started independently, thereby pushing slider 19 and connecting frame 23 to move. Slider 19 slides on slide rail 17, which limits the movement of slider 19 and connecting frame 23, ensuring their stability. Simultaneously, connecting frame 23 also moves and adjusts the position of bracket 2 and hot stamping device 24, ensuring the height matching between scraper 4 and substrate, and guaranteeing the normal operation of waste removal. It also enables fine-tuning of hot stamping device 24, ensuring its normal hot stamping operation.

[0036] An unwinding roller 14 is rotatably mounted on one end of the inner side of the base 1, located above the take-up roller 13.

[0037] Specifically, the unwinding roller 14 is used to unwind the substrate. When the machine starts working, the winding roller 13 rotates and generates traction force, which pulls the unwinding roller 14 to unwind the substrate, thus forming a complete and smooth conveying process. This ensures the normal operation of the hot stamping machine and provides convenience for users.

[0038] It should be noted that the functions to be achieved by each hardware component in this utility model are supported by a large number of mature technologies and belong to the prior art. The essence of this utility model is to optimize and combine existing hardware and its connection methods for specific application scenarios to meet the adaptation requirements of specific application scenarios and solve the problems raised in the background technology (without involving improvements to the internal software of the hardware).

[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An electroplated aluminum hot stamping machine with automatic waste removal function, comprising a base (1), characterized in that: The base (1) is provided with a bracket (2) on its top. A rotating rod (3) is embedded and rotatably installed on one side of the bracket (2). Positioning sleeves (6) are fixedly connected to both sides of the surface of the rotating rod (3). A scraper (4) located between the two positioning sleeves (6) is fixedly connected to the surface of the rotating rod (3). Two fixing blocks (5) are embedded and fixedly connected to one side of the rotating rod (3). Positioning holes (7) are evenly distributed on the surface of the positioning sleeve (6). A sliding cavity (8) is provided on one side of the fixing block (5). A positioning pin (9) that matches the positioning hole (7) is slidably installed inside the sliding cavity (8). A spring (10) is sleeved on the surface of the positioning pin (9). The two ends of the spring (10) are fixedly connected to the positioning pin (9) and the inner wall of the sliding cavity (8), respectively.

2. The electroplated aluminum hot stamping machine with automatic waste removal function according to claim 1, characterized in that: The end of the positioning pin (9) away from the positioning sleeve (6) extends through to the outside of the bracket (2), and the two positioning pins (9) are fixedly connected together by a connecting rod at the ends located on the outside of the bracket (2).

3. The electroplated aluminum hot stamping machine with automatic waste removal function according to claim 2, characterized in that: The top of the base (1) is detachably equipped with a waste recycling device (11) located below the bracket (2). The waste recycling device (11) includes a cover plate (111) fixedly connected to the base (1). An adsorption head (112) is fixedly installed on the inner side of the cover plate (111). One end of the adsorption head (112) is connected to a recycling pipe (113). One end of the recycling pipe (113) extends to the outer side of the cover plate (111).

4. The electroplated aluminum hot stamping machine with automatic waste removal function according to claim 3, characterized in that: A servo motor (12) is fixedly installed at one end of the inner side of the base (1). The output shaft of the servo motor (12) extends through to the outer side of the base (1) and is fixedly installed with a first synchronous pulley (15). A take-up roller (13) is rotatably installed at one end of the inner side of the base (1). One end of the take-up roller (13) extends through to the outer side of the base (1) and is fixedly installed with a second synchronous pulley (16). The first synchronous pulley (15) and the second synchronous pulley (16) are connected by a synchronous belt drive.

5. The electroplated aluminum hot stamping machine with automatic waste removal function according to claim 4, characterized in that: The top of the base (1) is fixedly connected to a slide rail (17), and a slider (19) and a slider (20) are slidably installed on the surface of the slide rail (17). An electric push rod (22) is fixedly installed on the top of the slider (19), and the output end of the electric push rod (22) is fixedly connected to the slider (20). An electric push rod (21) is fixedly installed on the bottom of the base (1), and the output end of the electric push rod (21) is fixedly connected to the slider (20).

6. The electroplated aluminum hot stamping machine with automatic waste removal function according to claim 5, characterized in that: The bottom of the base (1) is fixedly connected to the slide rail two (18), and the surface of the slide rail two (18) is slidably mounted with a hot stamping device (24). A connecting frame (23) is fixedly mounted on one side of the hot stamping device (24), and one side of the connecting frame (23) is fixedly mounted on the slider one (19). The bracket (2) is fixedly mounted on the bottom of the connecting frame (23).

7. The electroplated aluminum hot stamping machine with automatic waste removal function according to claim 6, characterized in that: An unwinding roller (14) is rotatably mounted on one end of the inner side of the base (1), above the take-up roller (13).

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