Metalworking fluid batcher
Patent Information
- Application Number
- CN202522012916.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-18
AI Technical Summary
[0003]传统的配料机在使用时,在对添加剂进行释放时,往往是直接将添加剂释放到混合罐中,再进行搅拌混合,无法均匀地对添加剂进行释放,导致后续的搅拌混合,存在一定的问题,需要长时间的进行搅拌,才能够实现良好的搅拌效果
[0014] 1. This metalworking fluid batching machine, through the connecting seat set at the bottom of the feeding pipe and the rotating disk set at the bottom of the connecting seat, drives the drive gear under the action of the drive motor, and drives the driven gear and the rotating disk. Thus, under the action of the rotating disk, the additive is sprinkled on the top of the mixing tank, thereby uniformly releasing the additive and achieving a more uniform mixing effect in the subsequent stirring process.
Smart Images

Figure CN224711892U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of metalworking fluid batching machines, specifically to metalworking fluid batching machines. Background Technology
[0002] Metalworking fluids are functional liquids used for cooling, lubrication, rust prevention, and cleaning during metal cutting, grinding, forming, and other processing. Their performance directly affects processing quality, tool life, and production efficiency. During the production and preparation process, a batching machine is required for stirring and mixing.
[0003] Traditional batching machines often release additives directly into the mixing tank before stirring, which results in uneven release of the additives and subsequent mixing problems. This requires prolonged stirring to achieve a good mixing effect. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a metalworking fluid batching machine, which has the advantages of uniform material addition and material release detection, thus solving the problems mentioned in the background art.
[0005] This utility model provides the following technical solution: a metalworking fluid batching machine, including a mixing tank, a release pipe fixedly mounted on the outer wall of the mixing tank, a stirring motor fixedly mounted on the bottom of the mixing tank, a stirring blade rotatably connected to the inner cavity of the mixing tank, a release tank installed on the top of the mixing tank, a discharge pipe fixedly mounted on the outer wall of the release tank, a metering pump fixedly mounted on the outer wall of the discharge pipe, a connecting seat rotatably connected to the outer wall of the discharge pipe, a rotating disk fixedly mounted on the bottom of the connecting seat, a driven gear fixedly mounted on the outer wall of the connecting seat, a drive motor fixedly mounted on the outer wall of the discharge pipe, a drive gear fixedly mounted on the power output shaft of the drive motor, a monitoring tube fixedly mounted on the outer wall of the discharge pipe, an indicator light fixedly mounted on the outer wall of the monitoring tube, a trigger switch fixedly mounted on the inner wall of the monitoring tube, a pressure diaphragm fixedly mounted on the inner wall of the monitoring tube, and a trigger plate mounted on the outer wall of the pressure diaphragm.
[0006] As a preferred technical solution of this utility model: the power output shaft of the stirring motor is connected to the outer wall of the stirring blade, and the inner cavity of the release pipe is connected to the inner cavity of the mixing tank.
[0007] As a preferred technical solution of this utility model: the inner cavity of the rotating disk is connected to the inner cavity of the feeding pipe, and the outer wall of the driving gear meshes with the outer wall of the driven gear.
[0008] As a preferred technical solution of this utility model: there are two release cans, and the two release cans are respectively installed on the top of the mixing tank.
[0009] As a preferred technical solution of this utility model: the inner cavity of the monitoring tube is connected to the inner cavity of the feeding tube, and the pressure diaphragm is made of natural rubber.
[0010] As a preferred technical solution of this utility model: the indicator light is electrically connected to the trigger switch and the trigger plate, and the outer diameter of the driving gear is smaller than the outer diameter of the driven gear.
[0011] As a preferred technical solution of this utility model: the inner cavity of the feeding pipe is connected to the inner cavity of the release tank, and the connecting seat and the rotating disk are both made of stainless steel.
[0012] As a preferred technical solution of this utility model: the drive motor is a low-speed high-torque motor, and the feed pipe passes through the top of the mixing tank and enters the inner cavity of the mixing tank.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. This metalworking fluid batching machine, through the connecting seat set at the bottom of the feeding pipe and the rotating disk set at the bottom of the connecting seat, drives the drive gear under the action of the drive motor, and drives the driven gear and the rotating disk. Thus, under the action of the rotating disk, the additive is sprinkled on the top of the mixing tank, thereby uniformly releasing the additive and achieving a more uniform mixing effect in the subsequent stirring process.
[0015] 2. This metalworking fluid batching machine uses a monitoring tube installed on the outer wall of the feeding pipe to monitor the pressure in the feeding pipe. If the outer wall of the release plate becomes blocked, the additive cannot be released smoothly, which will increase the pressure in the monitoring tube and cause the pressure diaphragm to deform. This will cause the trigger plate to contact the trigger switch, thereby illuminating the indicator light and reminding the user that the rotating plate is blocked, so that it can be dealt with in time. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic cross-sectional view of the mixing tank of this utility model;
[0018] Figure 3 This is a schematic diagram of the material feeding pipe structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the rotating disk structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the monitoring tube structure of this utility model.
[0021] In the diagram: 1. Mixing tank; 2. Release pipe; 3. Stirring motor; 4. Stirring blade; 5. Release tank; 6. Feed pipe; 7. Metering pump; 8. Connecting seat; 9. Rotary disc; 10. Driven gear; 11. Drive motor; 12. Drive gear; 13. Monitoring tube; 14. Indicator light; 15. Trigger switch; 16. Pressure diaphragm; 17. Trigger plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 - Figure 5 A metalworking fluid batching machine includes a mixing tank 1, a release pipe 2 fixedly mounted on the outer wall of the mixing tank 1, a stirring motor 3 fixedly mounted on the bottom of the mixing tank 1, a stirring blade 4 rotatably connected to the inner cavity of the mixing tank 1, a release tank 5 mounted on the top of the mixing tank 1, a discharge pipe 6 fixedly mounted on the outer wall of the release tank 5, a metering pump 7 fixedly mounted on the outer wall of the discharge pipe 6, a connecting seat 8 rotatably connected to the outer wall of the discharge pipe 6, a rotating disk 9 fixedly mounted on the bottom of the connecting seat 8, a driven gear 10 fixedly mounted on the outer wall of the connecting seat 8, a drive motor 11 fixedly mounted on the outer wall of the discharge pipe 6, a drive gear 12 fixedly mounted on the power output shaft of the drive motor 11, a monitoring pipe 13 fixedly mounted on the outer wall of the discharge pipe 6, an indicator light 14 fixedly mounted on the outer wall of the monitoring pipe 13, a trigger switch 15 fixedly mounted on the inner wall of the monitoring pipe 13, a pressure diaphragm 16 fixedly mounted on the inner wall of the monitoring pipe 13, and a trigger plate 17 mounted on the outer wall of the pressure diaphragm 16.
[0024] In the above structure, the release tank 5 is provided on the top of the mixing tank 1, and the discharge pipe 6 is provided at the bottom of the release tank 5. The additives are released into the inner cavity of the mixing tank 1 under the action of the release tank 5 and the discharge pipe 6. Under the action of the stirring motor 3 provided at the bottom of the mixing tank 1, the stirring blade 4 is driven to rotate. The mixing of the metalworking fluid is achieved under the action of the stirring blade 4.
[0025] In a preferred embodiment: the power output shaft of the stirring motor 3 is connected to the outer wall of the stirring blade 4, and the inner cavity of the release pipe 2 is connected to the inner cavity of the mixing tank 1.
[0026] In the above structure, by using the stirring motor 3 installed at the bottom of the mixing tank 1 and the stirring blade 4 installed in the inner cavity of the mixing tank 1, after adding water and additives to the inner cavity of the mixing tank 1, the stirring motor 3 drives the stirring blade 4 to rotate, and the stirring blade 4 rotates to achieve mixing and stirring of the materials.
[0027] In a preferred embodiment: the inner cavity of the rotating disk 9 is connected to the inner cavity of the feeding pipe 6, and the outer wall of the driving gear 12 meshes with the outer wall of the driven gear 10.
[0028] In the above structure, the driven gear 10 provided on the outer wall of the connecting seat 8 drives the drive gear 12 to rotate under the action of the drive motor 11, thereby driving the connecting seat 8 to rotate on the outer wall of the feeding pipe 6, so as to drive the rotating disk 9. This allows the additive to be released while rotating under the action of the connecting seat 8 and the rotating disk 9.
[0029] In a preferred embodiment, there are two release canisters 5, and the two release canisters 5 are respectively installed on top of the mixing tank 1.
[0030] In the above structure, the additive is released by the release tank 5 set on the top of the mixing tank 1 and the feed pipe 6 set below the release tank 5. The additive enters the connecting seat 8 and the rotating disk 9, and the material is released by the rotation of the connecting seat 8 and the rotating disk 9.
[0031] In a preferred embodiment, the inner cavity of the monitoring tube 13 is connected to the inner cavity of the feeding tube 6, and the pressure diaphragm 16 is made of natural rubber.
[0032] In the above structure, by setting the monitoring tube 13 on the outer wall of the feed pipe 6, when the outer wall of the rotating disk 9 is blocked, the additive cannot be released outward smoothly through the rotating disk 9, which will cause the pressure in the inner cavity of the feed pipe 6 to increase, and then cause the pressure to act on the outer wall of the pressure membrane 16, thereby causing the pressure membrane 16 to deform.
[0033] In a preferred embodiment, the indicator light 14 is electrically connected to the trigger switch 15 and the trigger plate 17, and the outer diameter of the drive gear 12 is smaller than the outer diameter of the driven gear 10.
[0034] In the above structure, by setting the monitoring tube 13 on the outer wall of the feeding tube 6, once the inner cavity of the rotating disk 9 is blocked, the pressure in the inner cavity of the feeding tube 6 will increase, which will cause the outer wall of the pressure diaphragm 16 to deform, thereby causing the outer wall of the trigger piece 17 to contact the outer wall of the trigger switch 15, thereby lighting up the indicator light 14 to remind the user that the outer wall of the rotating disk 9 is blocked.
[0035] In a preferred embodiment: the inner cavity of the feed pipe 6 is connected to the inner cavity of the release tank 5, and the connecting seat 8 and the rotating disk 9 are both made of stainless steel.
[0036] In the above structure, the connecting seat 8 provided below the feeding pipe 6 and the driven gear 10 provided on the outer wall of the connecting seat 8 can drive the driven gear 10 under the action of the drive motor 11 and the drive gear 12, so that the connecting seat 8 rotates at the bottom of the feeding pipe 6, and the additive is released evenly under the action of the rotating disk 9.
[0037] In a preferred embodiment: the drive motor 11 is a low-speed, high-torque motor, and the feed pipe 6 passes through the top of the mixing tank 1 and enters the inner cavity of the mixing tank 1.
[0038] In the above structure, the additive is released into the inner cavity of the mixing tank 1 through the release tank 5 and the discharge pipe 6 set on the top of the mixing tank 1. The amount of additive entering the inner cavity of the mixing tank 1 is controlled by the metering pump 7. Under the action of the connecting seat 8 and the rotating disk 9, the additive can be evenly entered into the inner cavity of the mixing tank 1.
[0039] Working Principle: During operation, when the metalworking fluid needs to be processed, water is added to the inner cavity of the mixing tank 1, and additives are released into the inner cavity of the mixing tank 1 through the release tank 5 and the discharge pipe 6. The amount of additive released is controlled by the metering pump 7. During additive release, the drive motor 11 is activated, which drives the drive gear 12 to rotate. The drive gear 12 then drives the driven gear 10 to rotate, causing the connecting seat 8 and the rotating disk 9 to rotate at the bottom of the discharge pipe 6. As the rotating disk 9 rotates, the additives are released under the action of the rotating disk 9. The additive is released evenly, and then the stirring motor 3 drives the stirring blade 4 to rotate, thereby mixing the additive under the action of the stirring blade 4. When the rotating disk 9 releases the additive, if the outer wall of the rotating disk 9 is blocked, the additive cannot be released smoothly, which will cause the pressure in the inner cavity of the feed pipe 6 to increase. This pressure will then be transmitted to the inner cavity of the monitoring pipe 13, causing the outer wall of the pressure diaphragm 16 to deform. This will cause the trigger plate 17 to contact the trigger switch 15, thereby illuminating the indicator light 14 to remind the user that the outer wall of the rotating disk 9 is blocked, so that it can be dealt with in time.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A metalworking fluid batching machine, comprising a mixing tank (1), characterized in that: A release pipe (2) is fixedly mounted on the outer wall of the mixing tank (1). A stirring motor (3) is fixedly mounted on the bottom of the mixing tank (1). A stirring blade (4) is rotatably connected to the inner cavity of the mixing tank (1). A release tank (5) is installed on the top of the mixing tank (1). A discharge pipe (6) is fixedly mounted on the outer wall of the release tank (5). A metering pump (7) is fixedly mounted on the outer wall of the discharge pipe (6). A connecting seat (8) is rotatably connected to the outer wall of the discharge pipe (6). A rotating disk (9) is fixedly mounted on the bottom of the connecting seat (8). A driven gear (10) is fixedly mounted on the outer wall of the feeding tube (6). A drive motor (11) is fixedly mounted on the outer wall of the feeding tube (6). A drive gear (12) is fixedly mounted on the power output shaft of the drive motor (11). A monitoring tube (13) is fixedly mounted on the outer wall of the feeding tube (6). An indicator light (14) is fixedly mounted on the outer wall of the monitoring tube (13). A trigger switch (15) is fixedly mounted on the inner wall of the monitoring tube (13). A pressure diaphragm (16) is fixedly mounted on the inner wall of the monitoring tube (13). A trigger plate (17) is installed on the outer wall of the pressure diaphragm (16).
2. The metalworking fluid batching machine according to claim 1, characterized in that: The power output shaft of the stirring motor (3) is connected to the outer wall of the stirring blade (4), and the inner cavity of the release pipe (2) is connected to the inner cavity of the mixing tank (1).
3. The metalworking fluid batching machine according to claim 1, characterized in that: The inner cavity of the rotating disk (9) is connected to the inner cavity of the feeding pipe (6), and the outer wall of the driving gear (12) meshes with the outer wall of the driven gear (10).
4. The metalworking fluid batching machine according to claim 1, characterized in that: There are two release canisters (5), and the two release canisters (5) are respectively installed on top of the mixing tank (1).
5. The metalworking fluid batching machine according to claim 1, characterized in that: The inner cavity of the monitoring tube (13) is connected to the inner cavity of the feeding tube (6), and the pressure diaphragm (16) is made of natural rubber.
6. The metalworking fluid batching machine according to claim 1, characterized in that: The indicator light (14) is electrically connected to the trigger switch (15) and the trigger plate (17), and the outer diameter of the drive gear (12) is smaller than the outer diameter of the driven gear (10).
7. The metalworking fluid batching machine according to claim 1, characterized in that: The inner cavity of the feed pipe (6) is connected to the inner cavity of the release tank (5), and the connecting seat (8) and the rotating disk (9) are both made of stainless steel.
8. The metalworking fluid batching machine according to claim 1, characterized in that: The drive motor (11) is a low-speed, high-torque motor, and the feed pipe (6) passes through the top of the mixing tank (1) and enters the inner cavity of the mixing tank (1).