A dosing feed structure for an industrial furnace

CN224719183UActive Publication Date: 2026-09-04SICHUAN SOUTHWEST IND FURNACE CO LTD
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Patent Information

Application Number
CN202521711075.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-12
Publication Date
2026-09-04
Estimated Expiration
2035-08-12

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种用于工业炉的定量进料结构,通过设置调节部,解决了现有的进料结构在使用过程中,不便于对单次进料的数量进行调节,导致在面对不同需求的材料时,装置难以应对其多样化的需求,从而影响了生产流程的稳定性的问题

Benefits of technology

[0040]1、通过设置调节部,可灵活调节进料箱内部的容量,具体来说,拉动连接块能使限位杆脱离限位槽,此时推动限位块可带动调节板在进料箱内滑动,实现对进料箱内部空间的分割,调整至所需容量后,松开连接块,弹簧的弹力会使限位杆卡入对应的限位槽,从而固定调节板的位置,能够达到调节进料箱容量的效果,以适应不同数量材料的存放需求,从而保证了生产的稳定;

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Abstract

The utility model discloses a kind of ration feeding structure for industrial furnace, including feed tank and discharge hopper, the bottom hinged setting of feed tank has bottom door;Adjusting part, for adjusting the usable volume of feed tank;Adjusting part includes: sliding assembly, it is set to one side of feed tank;Sliding assembly includes adjusting plate, it penetrates one side wall of feed tank, and adjusting plate is slidably connected in feed tank;The side of adjusting plate extending into feed tank is connected with slider one, and the inner wall of feed tank is slidably connected around slider one;The top of adjusting plate is fixedly connected with limit block;Opening and closing part, it is installed to the outside of feed tank;Opening and closing part includes: power component, it includes motor;Winding assembly, it includes winding wheel and connecting rope;Winding wheel is drivingly connected with motor;Connecting rope connects winding wheel and bottom door.The utility model sets up adjusting part, solved the quantity of single feeding of the existing feeding structure is inconvenient to adjust, thereby affecting production stability problem.
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Description

Technical Field

[0001] This utility model belongs to the field of industrial furnace technology, and in particular relates to a quantitative feeding structure for industrial furnaces. Background Technology

[0002] Industrial furnaces are key thermal equipment used in industrial production for heating, smelting, and heat treatment of materials. They are widely used in metallurgy, machinery, building materials, chemical industry and other fields. They generate heat through fuel combustion or electrical energy conversion to achieve material heating, phase change or performance modification. They are the core link in energy consumption and process control in industrial production processes, and their technical level directly affects production efficiency, product quality and environmental performance.

[0003] Future industrial furnaces will develop towards intelligence, low carbon emissions, high efficiency, and integration, while emphasizing modular design to adapt to the needs of flexible manufacturing. When an industrial furnace is in operation, the heating system is first started according to the process setting temperature, and the furnace temperature is monitored and adjusted through thermocouples and other means. After the furnace temperature stabilizes, the feeding structure is opened, and the material to be processed is fed into the furnace at a set rate to ensure that the material is heated evenly. The feeding process is coordinated with the gas pressure and temperature inside the furnace.

[0004] However, the existing feeding structure is not convenient for adjusting the quantity of material fed at one time during use, which makes it difficult for the equipment to cope with the diverse needs of different materials, thus affecting the stability of the production process. Utility Model Content

[0005] The purpose of this invention is to provide a quantitative feeding structure for industrial furnaces. By setting an adjustment part, the problem of existing feeding structures being inconvenient to adjust the quantity of material fed at one time during use is solved. This makes it difficult for the device to cope with the diverse needs of materials with different requirements, thus affecting the stability of the production process.

[0006] The technical solution adopted in this utility model is:

[0007] A quantitative feeding structure for an industrial furnace includes a feed box (101) and a discharge hopper connected to the top of the feed box. The bottom of the feed box is hinged with a bottom door. The structure also includes:

[0008] An adjustment unit for adjusting the usable volume of the feed hopper; the adjustment unit includes:

[0009] A sliding assembly is disposed on one side of the feed hopper; the sliding assembly includes an adjusting plate slidably connected to the inner wall of the feed hopper, the adjusting plate horizontally penetrating one side wall of the feed hopper, and the adjusting plate slidably connected to the feed hopper; a slider is connected to the side of the adjusting plate that extends into the feed hopper, and the four sides of the slider are slidably connected to the inner wall of the feed hopper; a limit block is fixedly connected to the top of the adjusting plate;

[0010] The opening and closing part is installed on the outside of the feed box; the opening and closing part includes:

[0011] Power components, including electric motors;

[0012] A winding assembly includes a winding reel and a connecting rope; the winding reel is drivenly connected to the motor; the connecting rope connects the winding reel and the base.

[0013] in,

[0014] When the adjusting plate slides relative to the feed box, it can drive the slider to slide inside the feed box, thereby changing the volume of one side of the hopper.

[0015] When the motor drives the winding wheel, the winding wheel pulls the bottom door to rotate via the connecting rope.

[0016] Furthermore, the adjusting part further includes a limiting component, which is installed on the side wall of the feed box;

[0017] The limiting component includes:

[0018] A connecting sleeve is fixedly connected to the right side of the feed box. A slider two is slidably connected to the inner wall of the connecting sleeve. A spring is fixedly connected inside the connecting sleeve, and the spring is connected to the slider two.

[0019] A snap-fit ​​component is mounted on the side of the slider two away from the spring via a connecting block; a limiting rod is provided on the side of the connecting block facing the spring;

[0020] The adjusting plate has several limiting grooves on the side facing the limiting rod;

[0021] in,

[0022] When the limiting rod is inserted into the limiting groove, the adjusting plate is in a fixed state;

[0023] After the limiting rod leaves the limiting groove, the adjusting plate is in a sliding state.

[0024] Furthermore, the plurality of the limiting grooves are linearly arranged along the sliding direction of the adjusting plate.

[0025] Furthermore, two limiting components are provided, both of which are located on the right side of the feed box.

[0026] Furthermore, the power assembly further includes:

[0027] A rotating shaft is rotatably connected to the inner wall of the feed box; the rotating shaft passes through the feed box; the end of the rotating shaft is driven to the winding wheel;

[0028] A bracket is fixedly mounted on the feed box and is on the same side as the rotating shaft.

[0029] The second rotating shaft is connected to the first bracket in a transmission manner;

[0030] A rotating component is disposed on the second rotating shaft; the rotating component includes:

[0031] The motor is fixedly connected to the bracket one, and the output shaft of the motor is connected to the rotating shaft two through a coupling; the outer wall of the rotating shaft two is fixedly connected to the gear one, and the gear one and gear two mesh with each other;

[0032] in,

[0033] Under the transmission action of the first gear and the second gear, the motor can drive the first rotating shaft and the winding wheel to rotate.

[0034] Furthermore, a guide member is provided on the side wall of the feed box on the same side as the winding reel; the guide member includes a second bracket, and a guide wheel is rotatably connected to the inner wall of the second bracket;

[0035] The connecting rope passes around the guide wheel and then connects to the winding wheel and the bottom door.

[0036] Furthermore, a rotating block is rotatably connected to the outer wall of the bottom door, and the rotating block is rotatably disposed at the bottom of the feed box; the rotating block is connected to one end of the connecting rope;

[0037] The connecting rope can drive the bottom door to rotate around the rotating block by pulling the rotating block.

[0038] Furthermore, the winding reel is an H-beam reel.

[0039] Compared with the prior art, the beneficial effects of this utility model are:

[0040] 1. By setting an adjustment part, the internal capacity of the feeding box can be flexibly adjusted. Specifically, pulling the connecting block can disengage the limiting rod from the limiting groove. At this time, pushing the limiting block can drive the adjustment plate to slide inside the feeding box, thereby dividing the internal space of the feeding box. After adjusting to the required capacity, releasing the connecting block will cause the spring force to make the limiting rod engage with the corresponding limiting groove, thus fixing the position of the adjustment plate. This achieves the effect of adjusting the capacity of the feeding box to adapt to the storage needs of different quantities of materials, thereby ensuring the stability of production.

[0041] 2. By setting up an opening and closing mechanism, the bottom of the feeding box can be opened and closed automatically. When it is necessary to pour out the material, the motor is started, and the drive shaft is rotated through the transmission of gear one and gear two, so that the winding wheel releases the connecting rope. The bottom door opens under the action of gravity, and the material is poured out. After the material is poured out, the motor reverses, the winding wheel winds up the connecting rope, and the bottom door is pulled up and closed under the guidance of the guide wheel and the action of the rotating block. This realizes the automatic control of the bottom of the feeding box, which improves the convenience and efficiency of operation. Attached Figure Description

[0042] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0043] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0044] Figure 2 This is a schematic diagram of the front sectional structure of the present invention;

[0045] Figure 3 This is a schematic diagram of the overall structure of the limiting rod of this utility model;

[0046] Figure 4 This is a partial cross-sectional view of the limiting component of this utility model;

[0047] Figure 5 This is a schematic diagram of the overall structure of the rotating shaft of this utility model;

[0048] Figure 6 This utility model Figure 5 A magnified structural diagram of A in the middle;

[0049] Figure 7 This is a partial cross-sectional view of the winding assembly of this utility model.

[0050] Figure label:

[0051] 101. Feeding box; 102. Discharge hopper; 103. Bottom door; 2. Adjustment section; 21. Sliding assembly; 211. Adjustment plate; 212. Slider one; 213. Limiting block; 22. Limiting assembly; 221. Connecting sleeve; 222. Slider two; 223. Spring; 224. Connecting block; 225. Limiting rod; 226. Limiting groove; 3. Opening and closing section; 31. Power assembly; 311. Rotating shaft one; 312. Support one; 313. Rotating shaft two; 314. Motor; 315. Gear one; 316. Gear two; 32. Rewinding assembly; 321. Rewinding wheel; 322. Rotating block; 323. Connecting rope; 324. Support two; 325. Guide wheel. Detailed Implementation

[0052] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0053] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0054] Given that the current technology requires disassembling or installing multiple bolts one by one to disassemble or install the blind flange, the operation is not only time-consuming and labor-intensive, but also the bolts and gaskets of the blind flange are prone to deformation due to uneven stress after repeated disassembly and installation, which leads to sealing failure, resulting in pressure loss in the circulation pipeline and failure of pressure maintenance.

[0055] like Figure 1-7As shown, this utility model embodiment provides a quantitative feeding structure for an industrial furnace, including a feeding box 101 and a discharge hopper 102 connected to the top of the feeding box 101. The bottom of the feeding box 101 is hinged with a bottom door 103. It also includes: an adjustment part 2, which is installed inside the feeding box 101; and an opening and closing part 3, which is located outside the feeding box 101.

[0056] The adjusting part 2 includes a sliding assembly 21, which is disposed inside the feed box 101. It also includes two limiting assemblies 22, both disposed on the right side of the feed box 101, one on each side of the sliding assembly 21. The sliding assembly 21 includes an adjusting plate 211 slidably connected to the inner wall of the feed box 101. A slider 212 is fixedly connected to the left side of the adjusting plate 211, and the slider 212 is slidably connected to the feed box 101. A limiting block 213 is fixedly connected to the top of the adjusting plate 211, with the adjusting plate 211 located below the limiting block 213. The limiting assembly 22 includes a connecting sleeve 221 fixedly connected to the right side of the feed box 101. A slider 222 is slidably connected to the inner wall of the connecting sleeve 221. A spring 223 is fixedly connected to the inner wall of the connecting sleeve 221 near the slider 222, and the spring 223 is fixedly connected to the slider 222 on the side near the slider 222. A snap-fit ​​component is provided on the side of slider 222 away from spring 223; wherein, connecting sleeve 221 is a grooved square block, and the snap-fit ​​component is fixedly connected to the side of slider 222 away from spring 223; a limit rod 225 is fixedly connected to the side of connecting block 224 near spring 223; and several limit grooves 226 are provided on the side of adjusting plate 211 near limit rod 225; wherein, the several limit grooves 226 are arranged in a linear array, and the shape of limit rod 225 is adapted to the several limit grooves 226. By setting the adjusting part 2, the capacity of feed box 101 can be adjusted to meet the storage requirements of different quantities of materials, thereby ensuring the stability of production.

[0057] The opening / closing part 3 includes a power assembly 31, which is located on the left side of the feed box 101; and two winding assemblies 32, which are located on the front and rear sides of the feed box 101, respectively. The two winding assemblies 32 are arranged in a mirror image. The power assembly 31 includes a first rotating shaft 311 rotatably connected to the inner wall of the feed box 101, which passes through the feed box 101. A first bracket 312 is fixedly connected to the left side of the feed box 101. A second rotating shaft 313 is rotatably connected to the inner wall of the first bracket 312, which passes through the first bracket 312. A rotating component is provided outside the second rotating shaft 313. The second rotating shaft 313 is shorter than the first rotating shaft 311. Located to the left of the first rotating shaft 311, the rotating component includes a motor 314 fixedly connected to the rear side of the first bracket 312. The output shaft of the motor 314 is fixedly connected to the second rotating shaft 313 via a coupling. A gear 315 is fixedly connected to the outer wall of the second rotating shaft 313, and a gear 316 is fixedly connected to the outer wall of the first rotating shaft 311. The gear 315 and the gear 316 mesh with each other. The second rotating shaft 313 passes through the gear 315, and the first rotating shaft 311 passes through the gear 316. The winding assembly 32 includes a winding wheel 321 fixedly connected to the outer wall of the first rotating shaft 311, and the first rotating shaft 311 passes through the winding wheel 321. A rotating block 322 is rotatably connected to the outer wall of the bottom door 103, and the rotating block 322 is rotatably connected to the feed box 101. A connecting rope 323 is fixedly connected to the top of the rotating block 322. The top of the connecting rope 323 is wound inside the take-up reel 321. A guide is provided outside the feed box 101. The take-up reel 321 is an I-beam reel. The guide includes a bracket 324 fixedly connected to the outer wall of the feed box 101. A guide wheel 325 is rotatably connected to the inner wall of the bracket 324. The connecting rope 323 passes around one side of the guide wheel 325 and is located inside the bracket 324. By setting the opening and closing part 3, the opening and closing of the bottom door 103 is controlled, which improves the convenience and efficiency of operation.

[0058] A specific application of this embodiment is as follows: When it is necessary to adjust the capacity of the feed box 101, the connecting block 224 can be pulled, causing the slider 222 to slide within the connecting sleeve 221. At this time, the spring 223 will be stretched and generate elastic force. When the connecting block 224 is pulled, the limiting rod 225 will be pulled out of the limiting groove 226. Then, the limiting block 213 can be pushed, causing the adjusting plate 211 to slide within the feed box 101, thereby causing the slider 212 to slide. At this time, the capacity within the feed box 101 will be divided under the action of the slider 212. Then, the connecting block 224 can be released. At this time, under the action of the spring 223, the limiting rod 225 will be inserted into the corresponding limiting groove 226, thereby completing the adjustment. After adjustment, the material can be discharged from the hopper. 102 is poured into the feeding box 101. After it is full, the motor 314 can be started, causing its output shaft to drive the rotating shaft 313 to rotate. This, in turn, drives the rotating shaft 311 to rotate through the action of gear 315 and gear 316. When the rotating shaft 311 rotates, it will drive the winding wheel 321 to rotate. At this time, the connecting rope 323 will be unrestrained. Under the action of gravity of the bottom door 103, the bottom of the feeding box 101 will open, thus dumping out the material. After dumping is completed, the motor 314 can be started, causing its output shaft to reverse. At this time, the winding wheel 321 will rotate in the opposite direction, thus winding up the connecting rope 323. At this time, under the action of the guide wheel 325, the tension of the connecting rope 323 will be reversed. Under the action of the rotating block 322, the bottom door 103 will be pulled up, thus completing the closure.

[0059] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A quantitative feeding structure for an industrial furnace, comprising a feed box (101) and a discharge hopper (102) connected to the top of the feed box (101), wherein the bottom of the feed box (101) is hinged with a bottom door (103), characterized in that, Also includes: Adjustment unit (2) for adjusting the usable volume of the feed box (101); the adjustment unit (2) includes: A sliding assembly (21) is disposed on one side of the feed box (101); the sliding assembly (21) includes an adjusting plate (211) slidably connected to the inner wall of the feed box (101), the adjusting plate (211) horizontally penetrating one side wall of the feed box (101), and the adjusting plate (211) slidably connected to the feed box (101); a slider (212) is connected to the side of the adjusting plate (211) that extends into the feed box, and the four sides of the slider (212) are slidably connected to the inner wall of the feed box (101); a limit block (213) is fixedly connected to the top of the adjusting plate (211). An opening / closing part (3) is installed on the outside of the feed box (101); the opening / closing part (3) includes: A power assembly (31) includes an electric motor (314); The winding assembly (32) includes a winding wheel (321) and a connecting rope (323); the winding wheel (321) is connected to the motor (314) for transmission; the connecting rope (323) connects the winding wheel (321) and the bottom door (103). in, When the adjusting plate (211) slides relative to the feed box (101), it can drive the slider (212) to slide inside the feed box (101) to change the volume of one side of the hopper (102); When the motor (314) drives the winding wheel (321), the winding wheel (321) pulls the bottom door (103) to rotate through the connecting rope (323).

2. The quantitative feeding structure for an industrial furnace according to claim 1, characterized in that, The adjustment part (2) further includes a limiting component (22), which is installed on the side wall of the feed box (101); The limiting component (22) includes: A connecting sleeve (221) is fixedly connected to the right side of the feed box (101). A slider two (222) is slidably connected to the inner wall of the connecting sleeve (221). A spring (223) is fixedly connected inside the connecting sleeve (221). The spring (223) is connected to the slider two (222). A snap-fit ​​component is mounted on the side of the slider two (222) away from the spring (223) via a connecting block (224); a limiting rod (225) is provided on the side of the connecting block (224) facing the spring (223). The adjusting plate (211) has several limiting grooves (226) on the side facing the limiting rod (225); in, When the limiting rod (225) is inserted into the limiting groove (226), the adjusting plate (211) is in a fixed state; When the limiting rod (225) leaves the limiting groove (226), the adjusting plate (211) is in a sliding state.

3. The quantitative feeding structure for an industrial furnace according to claim 2, characterized in that, The plurality of the limiting grooves (226) are linearly arranged along the sliding direction of the adjusting plate (211).

4. The quantitative feeding structure for an industrial furnace according to claim 2, characterized in that, There are two limiting components (22), and both limiting components (22) are located on the right side of the feed box (101).

5. A quantitative feeding structure for an industrial furnace according to claim 1, characterized in that, The power assembly (31) further includes: A rotating shaft (311) is rotatably connected to the inner wall of the feed box (101); the rotating shaft (311) passes through the feed box (101); the end of the rotating shaft (311) is connected to the winding wheel (321). Support 1 (312) is fixedly mounted on the feed box (101) and on the same side as the rotating shaft 1 (311); The second rotating shaft (313) is connected to the first bracket (312) in a transmission manner. A rotating component, which is disposed on the second rotating shaft (313); the rotating component includes: A motor (314) is fixedly connected to a bracket (312). The output shaft of the motor (314) is connected to a rotating shaft (313) via a coupling. A gear (315) is fixedly connected to the outer wall of the rotating shaft (311), and a gear (316) is fixedly connected to the outer wall of the rotating shaft (311). The gear (315) and the gear (316) mesh with each other. in, Under the transmission action of the first gear (315) and the second gear (316), the motor (314) can drive the first shaft (311) and the winding wheel (321) to rotate.

6. A quantitative feeding structure for an industrial furnace according to claim 5, characterized in that, The side wall of the feed box (101) on the same side as the winding reel (321) is provided with a guide; the guide includes a second bracket (324), and a guide wheel (325) is rotatably connected to the inner wall of the second bracket (324). The connecting rope (323) passes around the guide wheel (325) and connects to the winding wheel (321) and the bottom door (103).

7. The quantitative feeding structure for an industrial furnace according to claim 1, characterized in that, A rotating block (322) is rotatably connected to the outer wall of the bottom door (103), and the rotating block (322) is rotatably disposed at the bottom of the feed box (101); the rotating block (322) is connected to one end of the connecting rope (323); The connecting rope (323) can drive the bottom door (103) to rotate around the rotating block (322) by pulling the rotating block (322).

8. A quantitative feeding structure for an industrial furnace according to claim 1, characterized in that, The winding reel (321) is an H-beam reel.