Glue fiber composite device with uniform glue coating
Patent Information
- Application Number
- CN202522077974.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0005]为克服上述缺陷,本实用新型的实施例提供了一种涂胶均匀的胶纤维复合装置,解决了现有技术中在通过螺栓安装刮刀时,若拆装次数较多,则螺栓易松动,因此使刮刀偏移难以贴合胶纤维复合装置的涂胶辊,进而使后续涂胶时不均匀的技术问题
本实用新型中,在安装刮胶刀时,首先通过安装组将能够将刮胶刀安装在涂胶辊的正下方,然后滑动刮胶刀上移贴合涂胶辊,然后再通过升降调节组件和支撑组件对刮胶刀进行支撑,并且抬升刮胶刀至贴合涂胶辊的下方,从而在涂胶时,能够通过刮胶刀对涂胶辊的外侧壁多余的胶黏剂刮平;
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Figure CN224724367U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of adhesive fiber composite devices, specifically, to an adhesive fiber composite device with uniform adhesive coating. Background Technology
[0002] Adhesive-fiber composite equipment is a specialized device used to composite adhesives and fiber materials to form composite semi-finished or finished products with specific structures and properties. Its core function is to achieve a strong bond between adhesives and fibers by precisely controlling processes such as adhesive application, fiber spreading, and pressure bonding. It is widely used in fields such as fireproofing, building materials, automotive interiors, and packaging materials.
[0003] When applying adhesive to fiber materials, the fiber materials are usually wound and conveyed on the unwinding roller and guide roller, and then pass through the coating roller. The coating roller dips the adhesive into the glue tank. When the fiber materials pass through the coating roller, the adhesive can be evenly applied to the fiber materials. There is a scraper under the coating roller, which can scrape off the excess adhesive on the coating roller surface, so that the subsequent coating can be even.
[0004] The existing scrapers are all detachably mounted on the device with bolts, which facilitates the replacement and maintenance of the scrapers. However, during installation, because they are installed by bolt threads, after long-term use, the threads may loosen in the threaded holes of the device, causing the scraper to be in a non-horizontal position. Consequently, the contact between the scraper and the coating roller will not be horizontal, and when scraping the coating roller surface, incomplete coating is likely to occur, resulting in uneven coating of the fibers. Utility Model Content
[0005] To overcome the above-mentioned defects, the present invention provides a glue fiber composite device for uniform glue application, which solves the technical problem in the prior art that when the scraper is installed by bolts, if the disassembly and assembly are repeated many times, the bolts are easy to loosen, thus causing the scraper to deviate and make it difficult to adhere to the glue coating roller of the glue fiber composite device, resulting in uneven glue application in the subsequent process.
[0006] According to one aspect, at least one embodiment of the present invention provides a glue fiber composite device for uniformly applying glue, including a glue applicator, on which a glue applicator roller and a conveying roller are installed, and further including a glue scraper, a lifting and adjusting assembly and a support assembly. The glue scraper is mounted on the glue applicator via an installation assembly, the lifting and adjusting assembly is mounted on the glue applicator, and two support assemblies are provided, both of which are mounted on the lifting and adjusting assembly, for supporting the glue scraper after the support assembly has installed the glue scraper.
[0007] Furthermore, the mounting assembly includes mounting rails and mounting brackets. The mounting rails are fixedly mounted on both sides of the glue applicator, and the sides of the mounting rails are provided with grooves. The mounting brackets are L-shaped, and the mounting brackets are slidably mounted in the grooves of both mounting rails. The glue scraper is fixedly mounted on the top of the two mounting brackets.
[0008] Furthermore, the lifting adjustment assembly includes a support cover, a reciprocating screw, a rotating wheel, and a synchronization component. The support covers are fixedly installed on both sides of the glue applicator. The reciprocating screw is rotatably installed in one of the support covers, and a matching crescent-shaped slider is installed on the reciprocating screw. The rotating wheel is coaxially connected to the reciprocating screw, and the synchronization component is located in the other support cover.
[0009] Furthermore, the synchronization component includes a synchronization rod and a synchronization block, the synchronization rod being fixedly installed inside another support cover, and the synchronization block being slidably installed on the synchronization rod.
[0010] Furthermore, the support assembly includes a connecting plate, a rotating shaft, a support rod, and an inclined rod. The connecting plate is fixedly installed between the crescent-shaped slider and the synchronization block. The rotating shaft is rotatably installed on the top of the connecting plate. The support rod is L-shaped, and the bottom end of the support rod is fixedly connected to the top end of the rotating shaft. The inclined rod is obliquely fixedly installed between the rotating shaft and the support rod.
[0011] Furthermore, the scraper is located directly below the coating roller.
[0012] Furthermore, the mounting bracket has a slot at its bottom end, and the top end of the support rod is adapted to the slot.
[0013] Furthermore, the bottom end of the slide groove for mounting the slide rail is open.
[0014] The beneficial effects of this utility model are as follows: In this invention, when installing the scraper, the scraper is first installed directly below the coating roller using the installation assembly. Then, the scraper is slid up to fit against the coating roller. The scraper is then supported by the lifting and adjusting assembly and the support assembly, and raised to fit below the coating roller. Thus, when applying glue, the scraper can scrape off excess adhesive from the outer wall of the coating roller. This installation method ensures that the scraper blade remains horizontal even after multiple installations. Compared to bolt thread installation, it avoids the problem of bolts loosening during repeated installations, thus maximizing the adhesion between the scraper blade and the coating roller. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the mounting component and the adhesive scraper of this utility model. Figure 3 This is a schematic diagram of the structure of the support component of this utility model; Figure 4 This is a schematic diagram of the structure of the connecting plate and the lifting adjustment component in their exploded state. Figure 5 This is a schematic diagram of the structure of the support cover, synchronizing rod, and synchronizing block of this utility model. Figure 6 This is a schematic diagram of the structure of the glue applicator, glue applicator roller, and conveyor roller of this utility model.
[0017] In the diagram: 1. Glue applicator; 2. Glue applicator roller; 3. Conveyor roller; 4. Glue scraper; 5. Mounting slide rail; 6. Mounting bracket; 7. Support cover; 8. Reciprocating lead screw; 9. Crescent slider; 10. Rotating wheel; 11. Synchronizing rod; 12. Synchronizing block; 13. Connecting plate; 14. Rotating shaft; 15. Support rod; 16. Inclined rod. Detailed Implementation The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.
[0018] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0019] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0021] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] like Figures 1-6 As shown, this invention illustrates a uniformly coated adhesive fiber composite device according to one embodiment of the present invention. The device includes an adhesive applicator 1, on which an adhesive applicator roller 2 and a conveying roller 3 are mounted. It also includes a scraper blade 4, a lifting and adjusting assembly, and a support assembly. The scraper blade 4 is mounted on the adhesive applicator 1 via an mounting assembly. The lifting and adjusting assembly is mounted on the adhesive applicator 1. Two support assemblies are provided, both mounted on the lifting and adjusting assembly, for supporting the scraper blade 4 after it has been mounted on the support assembly.
[0024] like Figure 2 and Figure 6As shown, during the lamination process of fiber fabric and adhesive, one worker first installs the scraper 4 below the coating roller 2 using an installation assembly. The installation assembly includes a mounting rail 5 and a mounting bracket 6. Mounting rails 5 are fixedly installed on both sides of the coating machine 1, and grooves are provided on the sides of the mounting rails 5. The mounting bracket 6 is L-shaped, and the mounting bracket 6 is slidably installed in the grooves of both mounting rails 5. The scraper 4 is fixedly installed on the top of the two mounting brackets 6. Specifically, two workers hold the two mounting brackets 6 respectively. Because the bottom of the groove of the mounting rail 5 is open, the mounting bracket 6 can be slid into the bottom of the mounting rail 5. Since the scraper 4 is located directly below the coating roller 2, the scraper 4 is positioned directly below the coating roller 2 at this time.
[0025] like Figure 3 As shown, after installation, the scraper blade 4 is supported and fixed by the support assembly. The support assembly includes a connecting plate 13, a rotating shaft 14, a support rod 15, and an inclined rod 16. The connecting plate 13 is fixedly installed between the crescent-shaped slider 9 and the synchronization block 12, and the rotating shaft 14 is rotatably installed on the top of the connecting plate 13. The support rod 15 is L-shaped, and its bottom end is fixedly connected to the top end of the rotating shaft 14. The tilting rod 16 is tilted and fixedly installed between the rotating shaft 14 and the support rod 15. Specifically, two workers rotate the rotating shaft 14 on the two connecting plates 13 respectively, thereby rotating the support rod 15 to the bottom end of the mounting bracket 6. Since the bottom end of the mounting bracket 6 has a slot, and the top end of the support rod 15 is adapted to the slot, after rotating the support rod 15 to the bottom of the mounting bracket 6, the mounting bracket 6 is lowered, and the support rod 15 is inserted into the slot of the mounting bracket 6. At this time, the support rod 15 can support the mounting bracket 6, the mounting bracket 6 can also restrict the rotation of the rotating shaft 14, and the tilting rod 16 can laterally support the rotating shaft 14 to increase stress.
[0026] like Figure 4 and Figure 5 As shown, after the support is completed, the scraper blade 4 is not in contact with the side of the coating roller 2. The scraper blade 4 can be moved up to contact the surface of the coating roller 2 by the lifting adjustment component. The lifting adjustment component includes a support cover 7, a reciprocating screw 8, a rotating wheel 10 and a synchronization component. Support covers 7 are fixedly installed on both sides of the coating machine 1. The reciprocating screw 8 is rotatably installed in one of the support covers 7 and a matching crescent slider 9 is installed on the reciprocating screw 8. The rotating wheel 10 is coaxially connected to the reciprocating screw 8. The synchronization component is set in the other support cover 7. The synchronization component includes a synchronization rod 11 and a synchronization block 12. The synchronization rod 11 is fixedly installed in the other support cover 7 and the synchronization block 12 is slidably installed on the synchronization rod 11.
[0027] Specifically, the operator rotates the rotating wheel 10, which drives the reciprocating screw 8 to rotate within one of the support covers 7. This causes the crescent-shaped slider 9 to rise and fall on the reciprocating screw 8. Driven by the connecting plate 13, the synchronous block 12 rises and falls on the synchronous rod 11, which in turn drives the two mounting brackets 6 to move upward synchronously, causing the scraper blade 4 to move upward to the side of the adhesive roller 2. At this point, the rotating wheel 10 stops rotating, and then the lamination process begins. It should be noted that the shape of the crescent-shaped slider 9 matches the spiral groove of the reciprocating screw 8. When the reciprocating screw 8 rotates, the side wall of the spiral groove will generate an axial thrust on the crescent-shaped slider 9 embedded within it. The crescent-shaped slider 9 can move along the axial trajectory of the reciprocating screw 8, thus moving up and down. When the crescent-shaped slider 9 reaches the end of the reciprocating screw 8, it will smoothly transition to the reverse spiral groove, thereby achieving reciprocating movement. This is a well-known technology and will not be elaborated further.
[0028] Working principle: During lamination, two operators first hold two mounting brackets 6 and slide them into the bottom of the mounting rail 5. At this time, the scraper blade 4 is directly below the coating roller 2. Then, the two operators rotate the rotating shaft 14 on the two connecting plates 13, thereby rotating the support rod 15 to the bottom of the mounting bracket 6. After the support rod 15 is rotated below the mounting bracket 6, the mounting bracket 6 is lowered, and the support rod 15 is inserted into the slot of the mounting bracket 6. At this time, the support rod 15 can support the mounting bracket 6, and the mounting bracket 6 can also restrict the rotation of the rotating shaft 14. Finally, the operators rotate the rotating wheel 10, which drives the reciprocating screw 8 to rotate in one of the support covers 7, thereby causing the crescent slider 9 to rise and fall on the reciprocating screw 8. Under the drive of the connecting plate 13, the synchronizing block 12 is driven to rise and fall on the synchronizing rod 11, thereby driving the two mounting brackets 6 to move upward synchronously, so that the scraper blade 4 moves upward to the side of the coating roller 2. At this time, the rotating wheel 10 is stopped.
[0029] After installation, the fabric fibers are wound around the conveyor roller 3. The rotation of the conveyor roller 3 can transport the fabric, and when the fabric moves forward, it will contact the surface of the coating roller 2. The surface of the coating roller 2 is provided with multiple glue outlet holes. A glue storage tank is installed on the side of the device. The side end of the coating roller 2 is designed with a glue inlet connector. The glue storage tank and the coating roller 2 can be connected through the glue delivery pipe, so that the adhesive is delivered to the coating roller 2. After the fabric fibers pass through, the adhesive is applied to it. After the application is completed, because the scraper blade 4 contacts the side of the coating roller 2, it can scrape the outer wall of the coating roller 2, so that the excess adhesive is scraped off, avoiding uneven distribution of adhesive at the glue outlet on the coating roller 2, which would affect subsequent coating.
[0030] It should be added that the mounting components, lifting and adjusting components, and support components are all located in the lower inner part of the glue applicator 1, and in the blank space between the glue applicator roller 2 and the conveying roller 3, so as not to affect the conveying of fabric fibers and the glue application.
[0031] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A glue-coating fiber composite device for uniform glue application, comprising a glue coater (1), wherein a glue coater (1) is equipped with a glue coater (2) and a conveying roller (3), characterized in that, Also includes: A scraper (4) is mounted on the glue applicator (1) via a mounting assembly; A lifting adjustment assembly is mounted on the glue applicator (1); The support components are provided in two forms, both of which are mounted on the lifting adjustment component and are used to support the scraper (4) after the support components are installed on it.
2. The adhesive fiber composite device with uniform adhesive coating according to claim 1, characterized in that, The installation components include: The mounting slide rail (5) is fixedly installed on both sides of the glue applicator (1), and the mounting slide rail (5) has a groove on its side. Mounting bracket (6), the mounting bracket (6) is L-shaped, and the mounting bracket (6) is slidably installed in the grooves of the two mounting slide rails (5), and the glue scraper (4) is fixedly installed on the top of the two mounting brackets (6).
3. The adhesive fiber composite device with uniform adhesive coating according to claim 2, characterized in that, The lifting adjustment component includes: Support cover (7), the support cover (7) is fixedly installed on both sides of the glue applicator (1); A reciprocating lead screw (8) is rotatably mounted inside one of the support covers (7), and a matching crescent-shaped slider (9) is mounted on the reciprocating lead screw (8). Rotating wheel (10), the rotating wheel (10) is coaxially connected to the reciprocating screw (8); A synchronization component is disposed within another support cover (7).
4. The adhesive fiber composite device with uniform adhesive coating according to claim 3, characterized in that, The synchronization component includes: Synchronizing rod (11), which is fixedly installed inside another support cover (7); Synchronization block (12), which is slidably mounted on the synchronization rod (11).
5. The adhesive fiber composite device with uniform adhesive coating according to claim 4, characterized in that, The support components include: A connecting plate (13) is fixedly installed between the crescent-shaped slider (9) and the synchronization block (12). A rotating shaft (14) is rotatably mounted on the top of the connecting plate (13); Support rod (15), the support rod (15) is configured as L-shaped, and the bottom end of the support rod (15) is fixedly connected to the top end of the rotating shaft (14); An inclined rod (16) is obliquely fixed between the rotating shaft (14) and the support rod (15).
6. The adhesive fiber composite device with uniform adhesive coating according to claim 1, characterized in that, The scraper (4) is located directly below the coating roller (2).
7. The adhesive fiber composite device with uniform adhesive coating according to claim 5, characterized in that, The mounting bracket (6) has a slot at its bottom end, and the top end of the support rod (15) is adapted to the slot.
8. The adhesive fiber composite device with uniform adhesive coating according to claim 2, characterized in that, The bottom end of the groove of the mounting slide rail (5) is open.