A mixing device for beverage processing
Patent Information
- Application Number
- CN202522218961.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0004]但上述结构在使用时,会通过螺旋式搅拌叶、三个内壁搅拌叶和三个底部搅拌叶相互配合对饮料原料进行混合,螺旋式搅拌叶虽能提升底部原料,但可能因阻力过大导致电机负载骤增,存在过载风险,且内壁搅拌叶可能无法彻底刮除粘稠原料,仍会造成残留
通过设置的搅拌组件,当需要对饮料原料进行混合时,首先将饮料原料通过进料管倒入刀混合桶内,然后启动伺服电机,伺服电机会带动主动齿轮以及从动齿轮进行转动,并通过主动齿轮以及从动齿轮带动两个转动杆进行运动,此时会通过转动杆带动,当转动杆运动时,会带动驱动环以及固定环均运动,此时分散盘会跟随驱动环同步运动,分散盘高速旋转时,齿状或桨状结构会产生强烈剪切力,将高粘度原料中易形成的块状、絮状团聚体撕裂、打散,使原料成分均匀分布,同时通过固定环带动搅拌叶片进行运动,此时由于离心力的作用会带动搅拌叶片转开,并通过搅拌叶片对饮料原料进行混合,此装置降低了可能因阻力过大导致电机负载骤增,存在过载风险的概率,且降低了内壁搅拌叶可能无法彻底刮除粘稠原料,仍会造成残留的概率。
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Figure CN224736107U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of beverage processing equipment, and in particular to a mixing device for beverage processing. Background Technology
[0002] Beverages refer to liquids intended for human consumption, including water, fruit juice, tea, coffee, carbonated drinks, energy drinks, sports drinks, and dairy beverages. There are many types of beverages, each with its own unique flavor, nutritional value, and health effects. In beverage processing, mixing equipment is one of the key pieces of equipment, used to uniformly mix various raw materials to ensure the quality and consistency of the final product.
[0003] As described in the invention entitled "A Plant Liquid Beverage Raw Material Mixing Device" disclosed in patent publication number CN218741519U, when mixing beverage raw materials, personnel need to pour the raw materials into the mixing tank through the feed pipe. Then, the operator controls the motor to start, and when the motor starts, the output shaft of the motor drives the stirring rod to rotate. When the stirring rod rotates, it drives the fixed spiral stirring blade, three inner wall stirring blades, and three bottom stirring blades to rotate. When the three inner wall stirring blades rotate, they rotate the inner circumference of the mixing tank, preventing the beverage raw materials from sticking to the inner circumference of the mixing tank. When the three bottom stirring blades rotate, they rotate the inner bottom of the mixing tank, allowing the beverage raw materials to be fully mixed. When the spiral stirring blades rotate, they transfer the raw materials at the bottom of the mixing tank to the top, preventing the beverage raw materials from accumulating at the bottom of the mixing tank, resulting in a better and more thorough mixing effect.
[0004] However, when the above structure is in use, the beverage ingredients are mixed by the cooperation of the spiral stirring blade, three inner wall stirring blades and three bottom stirring blades. Although the spiral stirring blade can lift the bottom ingredients, the motor load may increase suddenly due to excessive resistance, which may pose an overload risk. In addition, the inner wall stirring blade may not be able to completely scrape off the viscous ingredients, which may still leave residue.
[0005] Therefore, it is necessary to provide a new mixing device for beverage processing to solve the above-mentioned technical problems. Utility Model Content
[0006] To solve the above-mentioned technical problems, this utility model provides a mixing device for beverage processing.
[0007] The present invention provides a mixing device for beverage processing, including a mixing tank, wherein a stirring component for mixing beverages is fixedly connected to the top of the mixing tank; The stirring assembly includes a driving mechanism, two rotating rods, several dispersing discs, and several fixed rings. The driving mechanism is fixedly connected to the top of the mixing tank, the two rotating rods are fixedly connected to the bottom of the driving mechanism, and several driving rings are fixedly connected to the outer surfaces of the two rotating rods respectively. Several dispersing discs are fixedly connected to the outer surfaces of several driving rings respectively. Several fixed rings are fixedly connected to the outer surfaces of several driving rings respectively. Several U-shaped frames are fixedly connected to the sidewalls of several fixed rings away from the driving rings respectively. Several stirring blades are fixedly connected to the ends of several U-shaped frames away from the fixed rings respectively.
[0008] Preferably, the driving mechanism includes a driving component and a driven gear. The driving component is fixedly connected to the top of the mixing tank, and the output end of the driving component is fixedly connected to a driving gear. The driven gear meshes with one side wall of the driving gear, and the driven gear and the driving gear are respectively fixedly connected to the top of two rotating rods.
[0009] Preferably, the driving component is a servo motor, which is fixedly connected to the top of the mixing tank, and the output end of the servo motor is fixedly connected to a drive gear.
[0010] Preferably, a feed pipe is fixedly connected to the inner wall of the through hole at the top of the mixing tank, a sealing plug is slidably connected to the top of the feed pipe, a discharge pipe is fixedly connected to the inner wall of the through hole at the bottom of the mixing tank, and a control valve is fixedly installed on the outer surface of the discharge pipe.
[0011] Preferably, a connecting ring is fixedly connected to the outer surface of the mixing tank, and two support rods are fixedly connected to the bottom of the connecting ring. A support plate is fixedly connected to the end of each support rod away from the connecting ring.
[0012] Preferably, the support plate has two threaded holes.
[0013] Compared with related technologies, the mixing device for beverage processing provided by this utility model has the following beneficial effects: With its specially designed stirring components, when beverage ingredients need to be mixed, the ingredients are first poured into the mixing tank through the feed pipe. Then, the servo motor is activated, driving the drive gear and driven gear to rotate. These gears, in turn, drive two rotating rods. As the rotating rods move, they also drive the drive ring and the fixed ring. The dispersing disc moves synchronously with the drive ring. When the dispersing disc rotates at high speed, its toothed or paddle-shaped structure generates strong shearing force, tearing and breaking up lumps and flocculent agglomerates that are prone to form in high-viscosity ingredients, thus ensuring a uniform distribution of the ingredients. Simultaneously, the fixed ring drives the stirring blades to move. Due to centrifugal force, the stirring blades rotate, mixing the beverage ingredients. This device reduces the probability of a sudden increase in motor load due to excessive resistance, which could lead to overload. It also reduces the probability that the inner wall stirring blades may not be able to completely scrape away viscous ingredients, leaving residue. Attached Figure Description
[0014] Figure 1 A schematic diagram of the structure of a mixing device for beverage processing provided by this utility model; Figure 2 for Figure 1 A structural schematic diagram from another perspective is shown; Figure 3 for Figure 1 The diagram shows the cross-sectional structure. Figure 4 for Figure 3 The diagram shows the structure of the stirring assembly. Figure 5 for Figure 4 The diagram shows a partial structural schematic of the stirring assembly.
[0015] The following are the labels in the diagram: 1. Mixing tank; 2. Rotating rod; 3. Dispersing disc; 4. Fixing ring; 5. Driving ring; 6. U-shaped frame; 7. Stirring blade; 8. Driven gear; 9. Driving gear; 10. Servo motor; 11. Feed pipe; 12. Sealing plug; 13. Discharge pipe; 14. Connecting ring; 15. Support rod; 16. Support plate; 17. Threaded hole. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5 ,in, Figure 1 A schematic diagram of the structure of a mixing device for beverage processing provided by this utility model; Figure 2 for Figure 1 A structural schematic diagram from another perspective is shown; Figure 3 for Figure 1 The diagram shows the cross-sectional structure. Figure 4 for Figure 3 The diagram shows the structure of the stirring assembly. Figure 5 for Figure 4 The diagram shows a partial structural schematic of the stirring assembly.
[0018] In the specific implementation process, such as Figures 1 to 5 As shown, a stirring assembly for mixing beverages is fixedly connected to the top of the mixing tank 1. The stirring assembly includes a drive mechanism, two rotating rods 2, several dispersing discs 3, and several fixing rings 4. The drive mechanism is fixedly connected to the top of the mixing tank 1, the two rotating rods 2 are fixedly connected to the bottom of the drive mechanism, and several driving rings 5 are fixedly connected to the outer surfaces of the two rotating rods 2 respectively. Several dispersing discs 3 are fixedly connected to the outer surfaces of several driving rings 5 respectively. Several fixing rings 4 are fixedly connected to the outer surfaces of several driving rings 5 respectively. Several U-shaped frames 6 are fixedly connected to the side wall of several fixing rings 4 away from the driving rings 5 respectively. Several stirring blades 7 are fixedly connected to the end of several U-shaped frames 6 away from the fixing rings 4 respectively. It should be noted that a feed pipe 11 is fixedly connected to the inner wall of the through hole at the top of the mixing tank 1, and a sealing plug 12 is slidably connected to the top of the feed pipe 11. A discharge pipe 13 is fixedly connected to the inner wall of the through hole at the bottom of the mixing tank 1. A control valve is fixedly installed on the outer surface of the discharge pipe 13. A connecting ring 14 is fixedly connected to the outer surface of the mixing tank 1. Two support rods 15 are fixedly connected to the bottom of the connecting ring 14. A support plate 16 is fixedly connected to the end of each support rod 15 away from the connecting ring 14. Two threaded holes 17 are opened on the support plate 16. The drive mechanism includes a drive component and a driven gear 8. The drive component is fixedly connected to the top of the mixing tank 1, and the output end of the drive component is fixedly connected to the drive gear 9. The driven gear 8 meshes with one side wall of the drive gear 9, and the driven gear 8 and the drive gear 9 are respectively fixedly connected to the top of the two rotating rods 2. It should be noted that the driving component is a servo motor 10, which is fixedly connected to the top of the mixing tank 1, and the output end of the servo motor 10 is fixedly connected to the drive gear 9. When mixing beverage ingredients, the beverage ingredients are first poured into the mixing tank 1 through the feed pipe 11. Then, the servo motor 10 is started. The servo motor 10 drives the drive gear 9 and the driven gear 8 to rotate, and the drive gear 9 and the driven gear 8 drive the two rotating rods 2 to move. When the rotating rods 2 move, they drive the drive ring 5 and the fixed ring 4 to move. At this time, the dispersing disc 3 moves synchronously with the drive ring 5. When the dispersing disc 3 rotates at high speed, the toothed or paddle-shaped structure generates strong shearing force, which tears and disperses the lumps and flocculent agglomerates that are easy to form in the high-viscosity ingredients, so that the ingredients are evenly distributed. At the same time, the fixed ring 4 drives the stirring blades 7 to move. At this time, due to the centrifugal force, the stirring blades 7 will rotate and mix the beverage ingredients through the stirring blades 7.
[0019] The working principle of this utility model is as follows: When it is necessary to mix beverage raw materials, the beverage raw materials are first poured into the knife mixing tank 1 through the feed pipe 11. Then, the servo motor 10 is started. The servo motor 10 will drive the active gear 9 and the driven gear 8 to rotate. The active gear 9 and the driven gear 8 will drive the two rotating rods 2 to move. At this time, the rotating rods 2 will drive the drive ring 5 and the fixed ring 4 to move. At this time, the dispersing disk 3 will move synchronously with the drive ring 5. When the dispersing disk 3 rotates at high speed, the toothed or paddle-shaped structure will generate strong shearing force, tearing and breaking up the blocky and flocculent agglomerates that are easy to form in the high viscosity raw materials, so that the raw material components are evenly distributed. At the same time, the fixed ring 4 drives the stirring blade 7 to move. At this time, due to the centrifugal force, the stirring blade 7 will rotate and mix the beverage raw materials through the stirring blade 7.
[0020] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.
[0021] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A mixing apparatus for beverage processing, characterized in that, Includes a mixing tank (1), the top of which is fixedly connected to a stirring assembly for mixing beverages; The stirring assembly includes a driving mechanism, two rotating rods (2), several dispersing discs (3), and several fixing rings (4). The driving mechanism is fixedly connected to the top of the mixing tank (1), the two rotating rods (2) are fixedly connected to the bottom of the driving mechanism, and several driving rings (5) are fixedly connected to the outer surfaces of the two rotating rods (2). Several dispersing discs (3) are fixedly connected to the outer surfaces of several driving rings (5), and several fixing rings (4) are fixedly connected to the outer surfaces of several driving rings (5). Several U-shaped frames (6) are fixedly connected to the side wall of several fixing rings (4) away from the driving rings (5), and several stirring blades (7) are fixedly connected to the end of several U-shaped frames (6) away from the fixing rings (4).
2. The mixing apparatus for beverage processing according to claim 1, characterized in that, The driving mechanism includes a driving component and a driven gear (8). The driving component is fixedly connected to the top of the mixing tank (1), and the output end of the driving component is fixedly connected to a driving gear (9). The driven gear (8) meshes with one side wall of the driving gear (9), and the driven gear (8) and the driving gear (9) are respectively fixedly connected to the top of two rotating rods (2).
3. The mixing apparatus for beverage processing according to claim 2, characterized in that, The driving component is a servo motor (10), which is fixedly connected to the top of the mixing tank (1), and the output end of the servo motor (10) is fixedly connected to a drive gear (9).
4. The mixing apparatus for beverage processing according to claim 3, characterized in that, A feed pipe (11) is fixedly connected to the inner wall of the through hole at the top of the mixing tank (1). A sealing plug (12) is slidably connected to the top of the feed pipe (11). A discharge pipe (13) is fixedly connected to the inner wall of the through hole at the bottom of the mixing tank (1). A control valve is fixedly installed on the outer surface of the discharge pipe (13).
5. The mixing apparatus for beverage processing according to claim 4, characterized in that, A connecting ring (14) is fixedly connected to the outer surface of the mixing tank (1). Two support rods (15) are fixedly connected to the bottom of the connecting ring (14). A support plate (16) is fixedly connected to the end of each of the two support rods (15) away from the connecting ring (14).
6. The mixing apparatus for beverage processing according to claim 5, characterized in that, The support plate (16) has two threaded holes (17).
Citation Information
Patent Citations
Plant liquid beverage raw material mixing device
CN218741519U