Steel structure track type automatic feeding sawing machine
Patent Information
- Application Number
- CN202521453827.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-07-11
AI Technical Summary
[0005]本实用新型的目的在于提供一种钢结构轨道式自动进料锯床,采用本装置进行工作,从而解决了现有的钢结构锯床在使用时,往往都是通过单一的固定组件来对钢结构进行固定操作的,这种操作方式不便于工作人员进行上料操作,进而影响到后续的切割效果的问题
[0020]1、本申请通过电机、伞齿轮一、连接块以及正反牙螺杆的设置,实现了能够方便工作人员对钢结构固定的同时并对钢结构起到进料效果的作用,提高了使用效果,解决了现有的钢结构锯床在使用时,往往都是通过单一的固定组件来对钢结构进行固定操作的,这种操作方式不便于工作人员进行上料操作,进而影响到后续的切割效果的问题。
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Figure CN224737386U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel structure processing equipment, specifically a steel structure track-type automatic feeding saw. Background Technology
[0002] Steel structures are structures made of steel materials and are one of the main types of building structures. The structure mainly consists of steel beams, steel columns, steel trusses, and other components made of shaped steel and steel plates. Rust removal and prevention processes include silanization, pure manganese phosphating, water washing and drying, and galvanizing. During the processing of steel structures, specialized steel structure saws are usually used for cutting. However, existing steel structure saws still encounter some problems in actual use.
[0003] For example, application number CN202020583572.8 discloses a steel structure cutting device, including four support rods and crossbars set on the top of the four support rods. Each of the four support rods has a support welded to its lower end face. Two support rods on the same side of the four support rods have sliding rods welded to their upper end faces. A transmission gear disk is welded to the output shaft of the servo motor, and a cutting mechanism is rotatably connected to the bottom of the transmission gear disk's rotating shaft. In this utility model, due to the rolling connection between the guide groove and the first roller, it is easy to adjust. Existing steel structure saws often use a single fixed component to fix the steel structure during use. This method is inconvenient for workers to load materials, thus affecting the subsequent cutting effect.
[0004] To address the aforementioned problems, a steel-structured, track-mounted automatic feeding saw is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a steel structure track-type automatic feeding saw. By using this device, the problem of existing steel structure saws, which often use a single fixed component to fix the steel structure during operation, is solved. This operation method is inconvenient for workers to load materials, thus affecting the subsequent cutting effect.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel structure rail-type automatic feeding saw, including a worktable and a fixed frame fixedly connected inside the worktable. Two sets of fixed frames are provided, and a connecting guide rail is provided at the bottom of the fixed frame. Two sets of connecting guide rails are also provided. A mounting box is fixedly connected to one side of the worktable, and the mounting box is equipped with a fixing mechanism. The fixing mechanism serves to fix the steel structure. An electric transmission wheel is provided inside the connecting guide rail. A second telescopic cylinder is fixedly connected inside the worktable, and a cutting component is fixedly connected to the output end of the second telescopic cylinder.
[0007] Preferably, the fixing mechanism includes a motor fixedly connected inside the mounting box, the output end of the motor is fixedly connected to a connecting shaft, a first bevel gear is fixedly connected to the outside of the connecting shaft, and the first bevel gear is provided in two sets, with a second bevel gear meshing with one side of the first bevel gear.
[0008] By adopting the above-described structure and setting up bevel gear one and bevel gear two, the transmission direction of the motor is changed, thus advancing the workflow.
[0009] Preferably, one side of the bevel gear is fixedly connected to a positive and negative threaded screw, and both ends of the positive and negative threaded screw are threadedly connected to connecting blocks. The connecting blocks are slidably connected inside the fixed frame, and the two sets of connecting blocks are respectively fixedly connected to two sets of corresponding connecting guide rails.
[0010] The above-described structure design, with the installation of a mounting bracket, allows related components to be placed on the bracket, thereby improving the space utilization of the device.
[0011] Preferably, the fixing mechanism includes a telescopic cylinder fixedly connected inside the mounting box, the output end of the telescopic cylinder being fixedly connected to a mounting bracket, and the left and right ends of the mounting bracket being fixedly connected to two sets of corresponding connecting guide rails respectively.
[0012] The design of the above structure, with the addition of the telescopic cylinder, makes it easier to fix the steel structure body.
[0013] Preferably, a recycling chamber is fixedly connected to the bottom of the workbench, a filter screen frame is detachably installed inside the recycling chamber, and a water pump is fixedly connected to one side of the recycling chamber.
[0014] The above-described structure, with its filter frame, enables the device to filter water, making it convenient to use.
[0015] Preferably, one end of the water pump is fixedly connected to a connecting pipe, and the top of the workbench is fixedly connected to a water storage tank, which is fixedly connected to the connecting pipe.
[0016] The above-described structure, with the addition of a water storage tank, allows the spray frame to continuously spray water, further improving cutting efficiency.
[0017] Preferably, the top of the water storage tank is provided with a water inlet, and a spray frame is fixedly connected to the bottom of the water inlet, the spray frame being located above the cutting assembly.
[0018] The above-described structure, through the installation of the spray rack, effectively removes waste generated during steel structure processing.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0020] 1. This application, through the setting of motor, bevel gear, connecting block and positive and negative threaded screw, enables workers to easily fix the steel structure while simultaneously feeding it, thus improving the usage effect. It solves the problem that existing steel structure sawing machines often use a single fixing component to fix the steel structure, which is inconvenient for workers to load materials and thus affects the subsequent cutting effect.
[0021] 2. This application achieves automatic pushing of steel structures by setting up electric drive wheels, which solves the problem that most existing steel structure sawing machines require manual pushing, thus affecting the effectiveness of the device.
[0022] 3. This application achieves the effect of removing waste chips generated during steel structure processing by setting up a spray frame, water inlet and water storage chamber, which improves the efficiency of use and solves the problem that existing steel structure sawing machines are usually not convenient to deal with the waste chips generated during the cutting of steel structures, which leads to the need to clean up the chips after cutting and affects the work efficiency.
[0023] 4. This application enables the cleaning of the filter screen frame and the recycling chamber, while also filtering the water. This solves the problem that in existing steel structure sawing machines, the water can often only be used once when spraying steel structures, which increases the operating cost of the steel structure sawing machine.
[0024] 5. This application achieves the integration of various components through the setting of the workbench, solving the problem that most existing steel structure sawing machines have relatively complex structures, which leads to a decrease in cutting efficiency when cutting steel structures. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] Figure 2 This is a structural diagram of the fixing frame and connecting guide rail of this utility model;
[0027] Figure 3 This is a structural diagram of the motor and connecting shaft of this utility model;
[0028] Figure 4 This is a structural diagram of the recycling chamber and water storage tank of this utility model;
[0029] Figure 5 This is a structural diagram of the telescopic cylinder and mounting bracket of this utility model;
[0030] Figure 6 This is a structural diagram of the filter frame and cutting assembly of this utility model.
[0031] In the diagram: 1. Workbench; 11. Fixing frame; 111. Connecting guide rail; 112. Electric drive wheel; 12. Mounting box; 13. Motor; 131. Connecting shaft; 132. Bevel gear one; 133. Bevel gear two; 134. Positive and negative thread screw; 135. Connecting block; 14. Telescopic cylinder one; 141. Mounting frame; 2. Telescopic cylinder two; 21. Cutting assembly; 22. Recovery chamber; 221. Filter screen frame; 23. Water pump; 231. Connecting pipe; 24. Water storage tank; 241. Water inlet; 242. Sprayer frame. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0034] Combination Figure 1 , Figure 2 , Figure 3 and Figure 6 A steel structure rail-type automatic feeding saw includes a worktable 1 and a fixed frame 11 fixedly connected inside the worktable 1. The fixed frame 11 is provided in two sets. The bottom of the fixed frame 11 is provided with a connecting guide rail 111, and the connecting guide rail 111 is provided in two sets. A mounting box 12 is fixedly connected to one side of the worktable 1. The mounting box 12 is provided with a fixing mechanism, which serves to fix the steel structure. An electric transmission wheel 112 is provided on the inner side of the connecting guide rail 111. A telescopic cylinder 2 is fixedly connected inside the worktable 1. A cutting component 21 is fixedly connected to the output end of the telescopic cylinder 2.
[0035] The present invention will be further described below with reference to the embodiments.
[0036] Example 1:
[0037] To address the problem that existing steel structure sawing machines typically rely on a single fixing component to secure the steel structure, which is inconvenient for operators during loading and thus affects subsequent cutting results, this embodiment discloses the following technical solution, specifically as follows: Figures 1-3As shown, the fixing mechanism includes a motor 13 fixedly connected inside the mounting box 12. A connecting shaft 131 is fixedly connected to the output end of the motor 13. A bevel gear 132 is fixedly connected to the outer side of the connecting shaft 131. Two sets of bevel gears 132 are provided. A second bevel gear 133 is meshed with one side of the first bevel gear 132. A threaded screw 134 is fixedly connected to one side of the second bevel gear 133. Connecting blocks 135 are threaded to both ends of the threaded screw 134. The connecting blocks 135 are slidably connected inside the fixing frame 11. The two sets of connecting blocks 135 are fixedly connected to two corresponding guide rails 111. When cutting the steel structure is required, the motor 13 inside the mounting box 12 can be started. The motor 13 drives the connecting shaft 131 to rotate, thereby causing the first bevel gear 132 to rotate. The first bevel gear 132 drives... The rotation of the movable bevel gear 133 causes the positive and negative thread screw 134 to rotate. The positive and negative thread screw 134 drives the connecting block 135 to move, which in turn moves the connecting guide rail 111. At this time, the operator can adjust the spacing between the two sets of connecting guide rails 111 according to the specifications of the steel structure. After the adjustment is completed, the steel structure is moved into the interior of the connecting guide rail 111. At this time, with the setting of the electric drive wheel 112, the steel structure can automatically move into the depth of the worktable 1. When it moves to the cutting component 21, the operator can activate the telescopic cylinder 2. The telescopic cylinder 2 drives the cutting component 21 to move, which can cut the steel structure. Under the continuous push of the telescopic cylinder 2, the steel structure can be cut off. This realizes the function of conveniently fixing the steel structure and feeding the steel structure at the same time, improving the use effect.
[0038] Example 2:
[0039] To address the problem that existing steel structure sawing machines often struggle to handle the waste generated during steel structure cutting, requiring post-cutting debris cleanup and impacting work efficiency, this embodiment discloses the following technical solution, specifically as follows: Figure 2 and Figure 6As shown, a recovery chamber 22 is fixedly connected to the bottom of the workbench 1. A filter frame 221 is detachably installed inside the recovery chamber 22. A water pump 23 is fixedly connected to one side of the recovery chamber 22, and a connecting pipe 231 is fixedly connected to one end of the water pump 23. A water storage tank 24 is fixedly connected to the top of the workbench 1. The water storage tank 24 is fixedly connected to the connecting pipe 231. A water inlet 241 is provided on the top of the water storage tank 24. A spray frame 242 is fixedly connected to the bottom of the water inlet 241. The spray frame 242 is located above the cutting assembly 21. When the telescopic cylinder 22 and the cutting assembly 21 are activated to cut the steel structure, the spray frame inside the workbench 1 can be activated. The spray rack 242 can spray water from the water storage tank 24 and spray the cutting component 21. Since the telescopic cylinder 2 and the cutting component 21 are waterproof, the spraying process will not cause short circuits in the telescopic cylinder 2 or the cutting component 21. When cleaning the steel structure, the sprayed water can enter the recycling chamber 22. After being filtered by the filter rack 221, it can be pumped back into the water storage tank 24 by the water pump 23 and the connecting pipe 231, which can achieve the effect of water recycling. This can remove the waste generated by steel structure processing and improve the efficiency of use.
[0040] Example 3:
[0041] This embodiment discloses another fixing method, which differs from Embodiments 1 and 2, and facilitates the fixing operation of the steel structure by the staff. Please refer to the following for details. Figure 4 and Figure 5 The fixing mechanism includes a telescopic cylinder 14 fixedly connected inside the mounting box 12. The output end of the telescopic cylinder 14 is fixedly connected to a mounting frame 141. The left and right ends of the mounting frame 141 are respectively fixedly connected to two sets of corresponding connecting guide rails 111. When it is necessary to fix the steel structure, the telescopic cylinder 14 located inside the mounting box 12 can be activated. The telescopic cylinder 14 drives the mounting frame 141 to move, thereby causing the two sets of connecting guide rails 111 to move. At this time, it can fix the steel structure together with the other two sets of connecting guide rails 111, thus achieving the effect of fixing the steel structure.
[0042] It should be noted that the aforementioned electrical components are equipped with power supplies, and their control methods are existing technologies. To avoid redundancy, they will be described here uniformly. Furthermore, this application is primarily for the protection of mechanical equipment, so the control methods and circuit connections will not be explained in detail herein. In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A steel structure track type automatic feeding sawing machine, comprising a workbench (1) and a fixing frame (11) fixedly connected inside the workbench (1), the fixing frame (11) is provided with two groups, characterized in that: The bottom of the fixed frame (11) is provided with a connecting guide rail (111), and there are two sets of connecting guide rails (111). A mounting box (12) is fixedly connected to one side of the workbench (1). The mounting box (12) is provided with a fixing mechanism, which serves to fix the steel structure. An electric transmission wheel (112) is provided on the inner side of the connecting guide rail (111). A telescopic cylinder two (2) is fixedly connected inside the workbench (1). A cutting component (21) is fixedly connected to the output end of the telescopic cylinder two (2).
2. A steel construction track-type automatic feed sawing machine according to claim 1, characterized in that: The fixing mechanism includes a motor (13) fixedly connected inside the mounting box (12). The output end of the motor (13) is fixedly connected to a connecting shaft (131). A bevel gear (132) is fixedly connected to the outside of the connecting shaft (131). There are two sets of bevel gears (132). A bevel gear (133) is meshed with one side of the bevel gear (132).
3. A steel construction track-type automatic feed sawing machine according to claim 2, characterized in that: One side of the bevel gear (133) is fixedly connected to a positive and negative thread screw (134). Both ends of the positive and negative thread screw (134) are threadedly connected to connecting blocks (135). The connecting blocks (135) are slidably connected inside the fixed frame (11). The two sets of connecting blocks (135) are respectively fixedly connected to two sets of corresponding connecting guide rails (111).
4. The steel construction track type automatic feed sawing machine according to claim 1, characterized in that: The fixing mechanism includes a telescopic cylinder (14) fixedly connected inside the mounting box (12). The output end of the telescopic cylinder (14) is fixedly connected to a mounting bracket (141). The left and right ends of the mounting bracket (141) are respectively fixedly connected to two sets of corresponding connecting guide rails (111).
5. A steel construction track type automatic feed sawing machine according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a recycling chamber (22), and a filter frame (221) is detachably installed inside the recycling chamber (22). A water pump (23) is fixedly connected to one side of the recycling chamber (22).
6. A steel construction track-type automatic feed sawing machine according to claim 5, characterized in that: One end of the water pump (23) is fixedly connected to a connecting pipe (231), and the top of the workbench (1) is fixedly connected to a water storage tank (24), which is fixedly connected to the connecting pipe (231).
7. A steel construction track-type automatic feed sawing machine according to claim 6, characterized in that: The top of the water storage tank (24) is provided with a water inlet (241), and the bottom of the water inlet (241) is fixedly connected to a spray frame (242), which is located above the cutting assembly (21).
Citation Information
Patent Citations
Steel structure cutting device
CN212264737U