Pipe welding fixture

Abstract

The utility model discloses a pipe fitting welding clamp relates to bicycle technical field, including support mechanism, the inside of support mechanism is provided with fixed establishment. The utility model discloses through the setting of sliding slot no.

Description

Technical Field

[0001] This utility model relates to the field of bicycle technology, specifically to a pipe welding fixture. Background Technology

[0002] As a crucial component of bicycles, the quality and performance of the bicycle fork tubes directly affect the stability of the entire vehicle and the safety of the rider. Welding, as one of the key processes in fork tube manufacturing, directly impacts welding quality and production efficiency through the technological level of the equipment used. Bicycle fork tube welding equipment is primarily used to connect the top tube, bottom tube, and seat tube of the fork together through welding, forming a stable fork structure.

[0003] Patent publication number CN219665394U discloses a welding equipment for bicycle upper and lower fork tube fittings, including a gantry mechanism, a welding mechanism, and a turntable mechanism. The welding mechanism is fixed to the moving end of the gantry mechanism and has a rotatable welding end. The turntable mechanism has a rotatable turntable, and at least two clamps are fixed to the top of the turntable. The clamps are capable of clamping or releasing workpieces.

[0004] To address the issue that manual welding of bicycle fork fittings is commonly used, which is prone to problems such as large variations, low production efficiency, and poor stability, existing technology involves fixing the bicycle fork fittings and fittings onto a fixture. Then, the workpiece and fixture are rotated by a turntable mechanism to a position close to a gantry mechanism. The welding mechanism, driven by the gantry mechanism, approaches the workpiece fixed on the fixture and performs welding. However, this method still suffers from poor fixing of the fittings, inability to adjust the welding spacing, and misalignment during welding, leading to problems with the stability, convenience, and accuracy of the device's adjustment and use. Utility Model Content

[0005] The purpose of this utility model is to provide a pipe welding fixture to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A pipe welding fixture includes a support mechanism, wherein a fixing mechanism is provided inside the support mechanism.

[0008] The fixing mechanism includes a limiting plate. A first sliding groove is provided on the front of the limiting plate. A rack is slidably connected inside the first sliding groove. A second sliding groove is provided on the front of the rack. A first clamping block is fixedly connected to the front of the rack. A second clamping block is slidably connected inside the second sliding groove. The first clamping block and the second clamping block cooperate with each other. Rubber pads are provided on the inner sides of both the first clamping block and the second clamping block.

[0009] A further improvement of the present invention is that a spring is fixedly connected to the outer side of the clamping block two, and the spring is movably installed inside the sliding groove two.

[0010] A further improvement of this utility model is that: a base plate is fixedly connected to the lower back of the limiting plate, a rotating rod one and a rotating rod two are rotatably connected to the top surface of the base plate, a motor is fixedly connected to the top surface of the base plate, and a rotating rod three is fixedly connected to the output end of the motor.

[0011] A further improvement of this utility model is that: a gear is fixedly connected to the surface of the first and third rotating rods, and a gear is fixedly connected to the surface of the second rotating rod, and the gears one and two cooperate with the rack.

[0012] A further improvement of the present invention is that the support mechanism includes a support leg, a support base is fixedly connected to the top of the support leg, the support base is movably connected to the base plate, a support base plate is fixedly connected to the inner side of the support leg, a telescopic rod is fixedly connected to the top surface of the support base plate, and the top end of the telescopic rod passes through the support base and is fixedly connected to the base plate.

[0013] A further improvement of this utility model is that: the top surfaces of both ends of the support base are fixedly connected to support side plates, the support side plates are slidably connected to the limiting plate, and the top of the support side plates is fixedly connected to a top plate.

[0014] A further improvement of the present invention is that: a sliding groove three is provided on the front side of the top plate, a clamping block three is slidably connected inside the sliding groove three, a rubber pad is provided on the inner side of the clamping block three, and a spring two is fixedly connected to the outer side of the clamping block three, and the spring two is movably installed inside the sliding groove three.

[0015] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0016] 1. This utility model provides a pipe welding fixture. By setting up a second sliding groove, a first clamping block, a second clamping block, and a first spring, the stability and convenience of fixing the left and right fork arms of this device are improved. By setting up a first sliding groove, a rack, a first rotating rod, a second rotating rod, a motor, a third rotating rod, a first gear, and a second gear, the convenience and applicability of welding left and right fork arms with different spacings of this device are improved.

[0017] 2. This utility model provides a pipe welding fixture. By setting up three sliding grooves, three clamping blocks, and two springs, the stability and convenience of fixing straight pipes in this device are improved. By setting up a support base, a support bottom plate, a telescopic rod, a support side plate, a top plate, a limiting plate, and a bottom plate, the misalignment of the two during welding is avoided, thereby improving the accuracy and convenience of welding bicycle front forks in this device. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the front structure of the limiting plate of this utility model;

[0020] Figure 3 This is a top view cross-sectional structural diagram of the rack of this utility model;

[0021] Figure 4 This is a schematic diagram of the back structure of the limiting plate of this utility model;

[0022] Figure 5 This is a schematic diagram of the support mechanism of this utility model;

[0023] Figure 6 This is a top view cross-sectional structural diagram of the top plate of this utility model.

[0024] In the diagram: 1. Support mechanism; 101. Support leg; 102. Support base; 103. Support base plate; 104. Telescopic rod; 105. Support side plate; 106. Top plate; 107. Slide three; 108. Clamp three; 109. Spring two; 2. Fixing mechanism; 201. Limiting plate; 202. Slide one; 203. Rack; 204. Slide two; 205. Clamp one; 206. Clamp two; 207. Spring one; 208. Base plate; 209. Rotating rod one; 210. Rotating rod two; 211. Motor; 212. Rotating rod three; 213. Gear one; 214. Gear two. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to embodiments:

[0026] Example 1

[0027] like Figure 1-6As shown, this utility model provides a pipe welding fixture, including a support mechanism 1. A fixing mechanism 2 is provided inside the support mechanism 1. The fixing mechanism 2 includes a limiting plate 201. A first sliding groove 202 is formed on the front of the limiting plate 201. A rack 203 is slidably connected inside the first sliding groove 202. A second sliding groove 204 is formed on the front of the rack 203. A first clamping block 205 is fixedly connected to the front of the rack 203. A second clamping block 206 is slidably connected inside the second sliding groove 204. The first clamping block 205 and the second clamping block 206 cooperate with each other. Rubber pads are provided on the inner sides of both the first clamping block 205 and the second clamping block 206. A spring 207 is fixedly connected to the outside of the second groove 206. The spring 207 is movably installed inside the second groove 204. A base plate 208 is fixedly connected to the lower back of the limiting plate 201. A rotating rod 209 and a rotating rod 210 are rotatably connected to the top surface of the base plate 208. A motor 211 is fixedly connected to the top surface of the base plate 208. A rotating rod 212 is fixedly connected to the output end of the motor 211. A gear 213 is fixedly connected to the surface of the rotating rod 209 and the rotating rod 212. A gear 214 is fixedly connected to the surface of the rotating rod 210. Gears 213 and 214 cooperate with the rack 203.

[0028] In this embodiment, when it is necessary to fix the left and right fork arms of the bicycle front fork, the second clamping block 206 is pulled to slide within the second groove 204 away from the first clamping block 205. The second clamping block 206 compresses the first spring 207, locking the left and right fork arms between the first clamping block 205 and the second clamping block 206 respectively. The second clamping block 206 is released, and the first spring 207 relaxes, pushing the second clamping block 206 to slide towards the first clamping block 205. The first clamping block 205 and the second clamping block 206 clamp the left and right fork arms. The rubber pads on the inner sides of the first clamping block 205 and the second clamping block 206 are used to improve the limiting effect on the left and right fork arms and prevent the first clamping block 205 and the second clamping block 206 from scratching the left and right fork arms, thereby fixing the left and right fork arms. The clamping blocks 205 and 206 are configured in four sets to fix the two ends of the left and right forks respectively, which improves the stability and convenience of fixing the left and right forks. When it is necessary to adjust the welding spacing of the left and right forks, the motor 211 is started to rotate the rotating rod 212. The rotating rod 212 drives the gear 213, gear 214, rotating rod 210, and rotating rod 209 to rotate. The gear 213 drives the rack 203 to slide left and right in the slide groove 202. The rack 203 drives the clamping blocks 205 and 206 to move left and right, thereby adjusting the welding spacing of the left and right forks. This improves the convenience and applicability of the device for welding left and right forks with different spacings.

[0029] Example 2

[0030] like Figure 1-6As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the support mechanism 1 includes a support leg 101, a support base 102 is fixedly connected to the top of the support leg 101, the support base 102 is movably connected to the base plate 208, a support base plate 103 is fixedly connected to the inner side of the support leg 101, a telescopic rod 104 is fixedly connected to the top surface of the support base plate 103, the top end of the telescopic rod 104 passes through the support base 102 and is fixedly connected to the base plate 208, support side plates 105 are fixedly connected to the top surfaces of both ends of the support base 102, the support side plates 105 are slidably connected to the limiting plate 201, a top plate 106 is fixedly connected to the top of the support side plates 105, a sliding groove 107 is provided on the front of the top plate 106, a clamping block 108 is slidably connected inside the sliding groove 107, a rubber pad is provided on the inner side of the clamping block 108, and a spring 109 is fixedly connected to the outer side of the clamping block 108, and the spring 109 is movably installed inside the sliding groove 107.

[0031] In this embodiment, when it is necessary to fix the straight tube of the bicycle front fork, the two clamping blocks 108 are pulled outward and slide outward within the sliding groove 107. The clamping blocks 108 compress the spring 109, locking the straight tube of the front fork between the two clamping blocks 108. Then, the clamping blocks 108 are released, and the spring 109 relaxes, pushing the clamping blocks 108 to clamp both sides of the straight tube. The rubber pad on the inner side of the clamping blocks 108 is used to improve the limiting effect of the clamping blocks 108 on the straight tube and to prevent the clamping blocks 108 from scratching the straight tube, thereby fixing the straight tube of the front fork and improving the performance of this device. The stability and convenience of the fixed straight tube are achieved when welding the left and right fork arms and the straight tube of the front fork. The telescopic rod 104 on the support base plate 103 is activated. The top of the telescopic rod 104 passes through the inside of the support base 102 and pushes the base plate 208 upward. The base plate 208 drives the limiting plate 201 to slide on the inside of the support side plate 105 toward the top plate 106, so that the fixed left and right fork arms are close to the fixed straight tube for easy welding. This avoids the two from shifting during welding and improves the accuracy and convenience of welding bicycle front forks with this device.

[0032] The working principle of this pipe fitting welding fixture will be explained in detail below.

[0033] like Figure 1-6As shown, when it is necessary to fix the left and right fork arms of the bicycle front fork, pull the second clamp 206 to slide it in the second groove 204 away from the first clamp 205. The second clamp 206 compresses the first spring 207, locking the left and right fork arms between the first clamp 205 and the second clamp 206 respectively. Release the second clamp 206, and the first spring 207 relaxes, pushing the second clamp 206 to slide towards the first clamp 205. The first clamp 205 and the second clamp 206 clamp the left and right fork arms. The rubber pads on the inner sides of the first clamp 205 and the second clamp 206 are used to improve the stability of the bicycle front fork. The left and right fork arms are limited to prevent the clamping blocks 205 and 206 from scratching them, thus fixing the left and right fork arms. Clamping blocks 205 and 206 are arranged in four sets to fix both ends of the left and right fork arms respectively. When the welding spacing of the left and right fork arms needs to be adjusted, the motor 211 is started to rotate the rotating rod 212. The rotating rod 212 drives the gears 213, 214, 210, and 209 to rotate. The gear 213 drives the rack 203 to slide left and right in the slide groove 202. When the rack 203 moves, it drives the clamping blocks 1 205 and 206 to move left and right, thereby adjusting the welding distance between the left and right fork arms. When it is necessary to fix the straight tube of the bicycle front fork, the two clamping blocks 3 108 are pulled outward and slide outward in the sliding groove 3 107. The clamping blocks 3 108 compress the spring 2 109, clamping the straight tube of the front fork between the two clamping blocks 3 108 and then releasing the clamping blocks 3 108. The spring 2 109 relaxes and pushes the clamping blocks 3 108 to clamp the two sides of the straight tube. The rubber pad on the inside of the clamping blocks 3 108 is used to improve the clamping of the straight tube. The tube is positioned to prevent the clamping block 108 from scratching the straight tube, thus fixing the straight tube of the fork. When welding the left and right fork arms and the straight tube of the fork is required, the telescopic rod 104 on the support base plate 103 is activated. The top of the telescopic rod 104 passes through the inside of the support base 102 and pushes the base plate 208 upward. The base plate 208 drives the limiting plate 201 to slide from the inside of the support side plate 105 to the top plate 106, so that the fixed left and right fork arms are close to the fixed straight tube for easy welding and to prevent the two from shifting during welding.

[0034] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A pipe fitting welding fixture, comprising a support mechanism (1), characterized in that: The support mechanism (1) is internally equipped with a fixing mechanism (2); The fixing mechanism (2) includes a limiting plate (201). The front of the limiting plate (201) is provided with a sliding groove (202). A rack (203) is slidably connected inside the sliding groove (202). The front of the rack (203) is provided with a sliding groove (204). A clamping block (205) is fixedly connected to the front of the rack (203). A clamping block (206) is slidably connected inside the sliding groove (204). The clamping block (205) and the clamping block (206) cooperate with each other. The inner sides of the clamping block (205) and the clamping block (206) are provided with rubber pads.

2. The pipe fitting welding fixture according to claim 1, characterized in that: A spring (207) is fixedly connected to the outer side of the clamping block two (206), and the spring (207) is movably installed inside the slide groove two (204).

3. The pipe fitting welding fixture according to claim 1, characterized in that: A base plate (208) is fixedly connected to the lower back of the limiting plate (201). Rotating rod one (209) and rotating rod two (210) are rotatably connected to the top surface of the base plate (208). A motor (211) is fixedly connected to the top surface of the base plate (208). A rotating rod three (212) is fixedly connected to the output end of the motor (211).

4. A pipe fitting welding fixture according to claim 3, characterized in that: Gear 1 (213) is fixedly connected to the surface of rotating rod 1 (209) and rotating rod 3 (212), and gear 2 (214) is fixedly connected to the surface of rotating rod 2 (210). Gear 1 (213) and gear 2 (214) cooperate with the rack (203).

5. A pipe fitting welding fixture according to claim 3, characterized in that: The support mechanism (1) includes a support leg (101), a support base (102) is fixedly connected to the top of the support leg (101), the support base (102) is movably connected to the base plate (208), a support base plate (103) is fixedly connected to the inner side of the support leg (101), a telescopic rod (104) is fixedly connected to the top surface of the support base plate (103), and the top end of the telescopic rod (104) passes through the support base (102) and is fixedly connected to the base plate (208).

6. A pipe fitting welding fixture according to claim 5, characterized in that: The support base (102) has support side plates (105) fixedly connected to the top surfaces of both ends. The support side plates (105) are slidably connected to the limiting plate (201). The top plate (106) is fixedly connected to the top of the support side plates (105).

7. A pipe fitting welding fixture according to claim 6, characterized in that: The top plate (106) has a sliding groove three (107) on its front side. A clamping block three (108) is slidably connected inside the sliding groove three (107). A rubber pad is provided on the inner side of the clamping block three (108). A spring two (109) is fixedly connected to the outer side of the clamping block three (108). The spring two (109) is movably installed inside the sliding groove three (107).

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