Tray temporary storage mechanism and tray loading AOI detection re-judging equipment comprising same
Patent Information
- Application Number
- CN202522233010.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0003]初检后的产品经过人工复检设备时,初检判定合格的产品会沿着运输线进入下一产线,初检判定不合格(NG)的产品会由机械手抓取至复检台进行人工检测,当人工复检台无人员在岗时,机械手将NG产品抓取至暂存机构临时储存,传统的暂存机构常存在产品取放繁琐、储存量小等缺陷,因此,需要一种能够提升NG产品取放效率的暂存机构
1.通过在托盘两侧设置若干横杆以及在伸缩气缸输出端设置凹块,直线驱动组件降低暂存架的高度,使凹块托起横杆从而使托盘脱离暂存架,再由推拉机构将伸缩气缸和托盘同时向外移动,从而使托盘伸出暂存架,方便机械手取、放NG产品,随后推拉机构再将伸缩气缸和托盘复位,整个取放过程方便快捷。
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Figure CN224740336U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of detection device technology, and in particular relates to a tray temporary storage mechanism and a tray loading AOI detection and judgment device containing it. Background Technology
[0002] With the continuous improvement of technology, automated production is particularly important in the field of electronic product manufacturing. In the production process of electronic materials such as displays, the precise positioning of materials and quality inspection are the core links. The accuracy and efficiency of quality inspection determine the overall quality of automated production.
[0003] After the initial inspection, the products pass the manual re-inspection equipment. Products that pass the initial inspection will enter the next production line along the transport line. Products that fail the initial inspection (NG) will be picked up by a robot and placed on the re-inspection station for manual inspection. When there are no personnel on the manual re-inspection station, the robot will pick up the NG products and place them in the temporary storage mechanism for temporary storage. Traditional temporary storage mechanisms often have defects such as cumbersome product handling and small storage capacity. Therefore, there is a need for a temporary storage mechanism that can improve the efficiency of handling NG products. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a tray temporary storage mechanism and a tray loading AOI detection and judgment device containing it, which can improve the picking and placing efficiency of NG products.
[0005] To achieve the above objectives, this utility model employs the following technical solution: a pallet storage mechanism, comprising an outer frame and a storage rack capable of moving up and down relative to the outer frame. The storage rack includes several pallets for storing workpieces, each pallet including several crossbars. The storage rack includes a card plate with several guide grooves for supporting the crossbars. The outer frame is equipped with at least two push-pull components located on both sides of the storage rack for driving the pallets to move horizontally along the X-axis.
[0006] Optionally, the push-pull assembly includes a slide rail and a slide block that can move along the slide rail. The slide block is equipped with at least two telescopic cylinders, and the output end of the telescopic cylinder is connected to a recess. When the temporary storage rack moves downward, the recess is used to support the end of the crossbar.
[0007] Optionally, the push-pull assembly further includes a cooperating synchronous pulley and a synchronous belt, the synchronous belt being connected to the slide block, and one of the push-pull assemblies being connected to a power assembly, the power assembly being used to drive the synchronous pulley to rotate.
[0008] Optionally, a drive shaft is inserted into the outer frame, and both ends of the drive shaft are connected to synchronous pulleys at corresponding positions of the two push-pull components.
[0009] Optionally, the outer frame is equipped with a linear drive assembly, which includes a base fixedly connected to the outer frame, a motor mounted on the base, a guide rod connected to the output shaft of the motor, a bushing threadedly connected to the guide rod, and the bushing fixedly connected to the side wall of the temporary storage rack.
[0010] Optionally, the linear drive assembly further includes at least two guide rails and a slider that can move along the guide rails, the guide rails being fixedly connected to the outer frame and the slider being fixedly connected to the side wall of the temporary storage rack.
[0011] Optionally, the guide groove is L-shaped and is evenly spaced along the length of the card plate.
[0012] Optionally, there are two crossbars, located on the two sides of the tray respectively, and the length of the crossbars is greater than the length of the tray along the Y-axis. There are four pallets, located at the four corners of the tray respectively.
[0013] Optionally, a sensor for identifying the crossbar is provided inside the recess.
[0014] The tray loading AOI detection and re-judgment equipment includes the tray temporary storage mechanism.
[0015] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: 1. By setting several crossbars on both sides of the pallet and setting a recess at the output end of the telescopic cylinder, the linear drive assembly lowers the height of the temporary storage rack, so that the recess lifts the crossbars and the pallet is removed from the temporary storage rack. Then, the push-pull mechanism moves the telescopic cylinder and the pallet outward at the same time, so that the pallet extends out of the temporary storage rack, making it convenient for the robot to pick up and put in NG products. Afterward, the push-pull mechanism resets the telescopic cylinder and the pallet. The whole picking and putting process is convenient and fast.
[0016] 2. Multiple guide slots are densely arranged on the pallet. The height of the temporary storage rack is adjusted by a linear drive component. The push-pull component is used to push and pull the pallets of different layers, which can be precisely controlled. The picking and putting of pallets between different layers does not interfere with each other. The operation is convenient and can increase the storage capacity of the temporary storage rack. Attached Figure Description
[0017] Figure 1 The diagram shown is a schematic representation of the overall structure of this utility model. Figure 2 The diagram shown is a schematic diagram of the outer frame structure of this utility model; Figure 3 The diagram shown is a schematic of the temporary storage rack structure of this utility model; Figure 4 The image shown is a partially enlarged schematic diagram of the push-pull assembly of this utility model; Figure 5The diagram shown is a schematic of the tray being pushed out of the present invention. Figure 6 The image shown is a side view of the temporary storage rack of this utility model in different states. Figure 7 The diagram shows the overall structure of the tray loading AOI inspection and re-judgment equipment.
[0018] In the diagram: 1. Outer frame; 2. Temporary storage rack; 201. Pallet; 202. Guide groove; 3. Tray; 301. Crossbar; 4. Workpiece; 5. Push-pull assembly; 501. Slide rail; 502. Slide block; 503. Telescopic cylinder; 504. Concave block; 505. Synchronous pulley; 506. Synchronous belt; 6. Linear drive assembly; 601. Base; 602. Motor; 603. Guide rod; 604. Bushing; 605. Guide rail; 606. Slider; 7. Power assembly; 8. Drive shaft. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Example 1 Reference Figures 1-6 This embodiment provides a pallet storage mechanism, specifically including an outer frame 1 and a temporary storage rack 2 that can move up and down relative to the outer frame 1. The temporary storage rack 2 includes several pallets 3, which are used to store workpieces 4. The pallets 3 include several crossbars 301. The temporary storage rack 2 includes a card plate 201, which has several guide grooves 202 for supporting the crossbars 301. The outer frame 1 is equipped with at least two push-pull components 5, which are located on both sides of the temporary storage rack 2 and are used to drive the pallets 3 to move horizontally along the X-axis.
[0023] like Figure 1 As shown, the extension direction of the tray 3 is the X-axis direction, the length direction of the crossbar 301 is the Y-axis direction, the push-pull assembly 5 of the tray 3 is installed on the horizontal plates on both sides of the outer frame 1, the linear drive assembly 6 is located between the two push-pull assemblies 5 in the middle position, the back plate of the temporary storage rack 2 is fixedly connected to the linear drive assembly 6, the temporary storage rack 2 can store 20-50 trays 3, the crossbar 301 located inside the tray 3 is restricted to move inside the temporary storage rack 2, and the crossbar 301 located outside the tray 3 can extend outside the temporary storage rack 2.
[0024] Example 2 This embodiment provides a tray storage mechanism, which differs from the first embodiment in that the push-pull assembly 5 includes a slide rail 501 and a slide block 502 that can move along the slide rail 501. The slide block 502 is equipped with at least two telescopic cylinders 503. The output end of the telescopic cylinder 503 is connected to a recess 504. When the storage rack 2 moves downward, the recess 504 is used to support the end of the crossbar 301.
[0025] The push-pull assembly 5 also includes a synchronous pulley 505 and a synchronous belt 506 that cooperate with each other. The synchronous belt 506 is connected to the slide 502. One of the push-pull assemblies 5 is connected to a power assembly 7, which is used to drive the synchronous pulley 505 to rotate.
[0026] A drive shaft 8 is inserted into the body of the outer frame 1. Both ends of the drive shaft 8 are connected to the synchronous pulleys 505 at corresponding positions of the two push-pull components 5.
[0027] When the telescopic cylinder 503 extends the recess 504, the recess 504 is positioned to support the end of the crossbar 301. When the telescopic cylinder 503 retracts the recess 504, the recess 504 is positioned to not interfere with the lifting and lowering of the temporary storage rack 2. The power assembly 7 is powered by a conventional motor, which transmits power to the output shaft via a gearbox, thereby driving the synchronous pulley 505 to rotate. Each push-pull assembly 5 has two synchronous pulleys 505, and a synchronous belt 506 connects the two synchronous pulleys 505. Multiple connection holes are provided on the back of the outer frame 1 along the Y-axis direction. The drive shaft 8 passes through the connection holes, and its two ends are connected to the corresponding synchronous pulleys 505.
[0028] The outer frame 1 is equipped with a linear drive assembly 6. The linear drive assembly 6 includes a base 601 fixedly connected to the outer frame 1. The base 601 is equipped with a motor 602. The output shaft of the motor 602 is connected to a guide rod 603. The guide rod 603 is threadedly connected to a bushing 604. The bushing 604 is fixedly connected to the side wall of the temporary storage rack 2.
[0029] The linear drive assembly 6 also includes at least two guide rails 605 and a slider 606 that can move along the guide rails 605. The guide rails 605 are fixedly connected to the outer frame 1, and the slider 606 is fixedly connected to the side wall of the temporary storage rack 2.
[0030] The guide groove 202 is L-shaped and is evenly spaced along the length of the card plate 201.
[0031] There are two crossbars 301, located on the two sides of the pallet 3 respectively. The length of the crossbars 301 is greater than the length of the pallet 3 along the Y-axis. There are four pallets 201, located at the four corners of the pallet 3 respectively.
[0032] A sensor for identifying the crossbar 301 is provided inside the recess 504.
[0033] In use, the starter motor 602 drives the temporary storage rack 2 to stop at a specific height, and the telescopic cylinder 503 extends the recess 504. At this time, the recess 504 is located at the end of the crossbar 301 corresponding to the specific height. Then, the starter motor 602 drives the temporary storage rack 2 to descend a short distance until the crossbar 301 is lifted by the recess 504 and the height of the crossbar 301 is flush with the entrance end of the guide groove 202. Then, the power component 7 drives the telescopic cylinder 503 to move outward, thereby driving the tray 3 to extend, realizing the picking and placing of the workpiece 4. After that, the tray 3 is retracted in sequence, the temporary storage rack 2 rises until the tray 3 is lifted again, and the telescopic cylinder 503 retracts, completing the entire picking and placing process.
[0034] Example 3 Reference Figure 7 This embodiment provides a tray loading AOI detection and re-judgment device, including a tray temporary storage mechanism.
[0035] The pallet storage mechanism is located on one side of the re-judgment equipment. When the pallet 3 is extended, the workpiece 4 is clamped onto the pallet 3 by the robotic arm above the equipment, or the workpiece 4 is removed from the pallet 3.
[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A tray staging mechanism characterized by, The device includes an outer frame (1) and a temporary storage rack (2) that can move up and down relative to the outer frame (1). The temporary storage rack (2) includes several trays (3) for storing workpieces (4). The trays (3) include several crossbars (301). The temporary storage rack (2) includes a card plate (201). The card plate (201) has several guide grooves (202) for supporting the crossbars (301). The outer frame (1) is equipped with at least two push-pull components (5). The push-pull components (5) are located on both sides of the temporary storage rack (2) and are used to drive the trays (3) to move horizontally along the X-axis.
2. The tray staging mechanism of claim 1, wherein, The push-pull assembly (5) includes a slide rail (501) and a slide block (502) that can move along the slide rail (501). The slide block (502) is equipped with at least two telescopic cylinders (503). The output end of the telescopic cylinder (503) is connected to a recess (504). When the temporary storage rack (2) moves downward, the recess (504) is used to support the end of the crossbar (301).
3. The tray staging mechanism of claim 2, wherein, The push-pull assembly (5) also includes a synchronous pulley (505) and a synchronous belt (506) that cooperate with each other. The synchronous belt (506) is connected to the slide (502). One of the push-pull assemblies (5) is connected to a power assembly (7), which is used to drive the synchronous pulley (505) to rotate.
4. The tray staging mechanism of claim 3, wherein, A drive shaft (8) is inserted into the body of the outer frame (1), and the two ends of the drive shaft (8) are respectively connected to the synchronous wheels (505) at the corresponding positions of the two push-pull components (5).
5. The tray staging mechanism of claim 1, wherein, The outer frame (1) is equipped with a linear drive assembly (6), which includes a base (601) fixedly connected to the outer frame (1). The base (601) is equipped with a motor (602), and the output shaft of the motor (602) is connected to a guide rod (603). The guide rod (603) is threadedly connected to a bushing (604), and the bushing (604) is fixedly connected to the side wall of the temporary storage rack (2).
6. The tray staging mechanism of claim 5, wherein, The linear drive assembly (6) also includes at least two guide rails (605) and a slider (606) that can move along the guide rails (605). The guide rails (605) are fixedly connected to the outer frame (1), and the slider (606) is fixedly connected to the side wall of the temporary storage rack (2).
7. The tray staging mechanism of claim 1, wherein, The guide groove (202) is L-shaped and is evenly spaced along the length of the card plate (201).
8. The tray staging mechanism of claim 1, wherein, There are two crossbars (301), which are located on the two sides of the tray (3). The length of the crossbars (301) is greater than the length of the tray (3) along the Y axis. There are four pallets (201), which are located at the four corners of the tray (3).
9. The tray staging mechanism of claim 2, wherein, The recess (504) is provided with a sensor for identifying the crossbar (301).
10. The tray loading AOI detection re-inspection apparatus, characterized in that, Includes the pallet storage mechanism as described in any one of claims 1-9.