Multistage mixing and stirring device for enzymatic fish paste production
Patent Information
- Application Number
- CN202521946453.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-10
AI Technical Summary
[0005]本实用新型的主要目的在于提供一种酶解鱼膏生产用多级混合搅拌装置,可以有效解决背景技术中传统的混合搅拌装置通常采用将液体辅料直接倾倒入罐或通过固定管道注入的方式,这种液体辅料集中加入的方式极易造成局部浓度过高,与物料中的蛋白质成分发生剧烈的局部反应,导致蛋白质变性、凝聚结块,严重影响产品的细腻口感与品质稳定性,同时,单纯的机械搅拌难以使高粘稠度的物料与后加入的液体快速充分融合,混合效率低,均质化时间长,能耗高的问题
[0013](1) When using this utility model, first open the top cover and put the main material into the inner cavity of the tank, then close the top cover. Then, inject the liquid auxiliary material into the storage tank, start the first motor to drive the stirring paddle to rotate. While the material is being stirred, the support column drives the scraper to rotate and scrape against the inner wall of the tank to prevent the material from adhering. During the stirring process, the water pump delivers the liquid auxiliary material in the storage tank to the annular delivery tank through the delivery pipe. At the same time, the drive component drives the rotating ring to drive the atomizing nozzle to revolve, atomizing the liquid auxiliary material and spraying it evenly onto the entire surface of the mixture, avoiding excessive local concentration that could cause protein denaturation or clumping, and achieving rapid and uniform distribution.
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Figure CN224748994U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fish paste production technology, and more specifically, to a multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste. Background Technology
[0002] Enzymatically hydrolyzed fish paste is a nutritious product made from low-value marine fish, small miscellaneous fish, or by-products of aquatic product processing (such as fish heads, skin, and viscera) using modern enzymatic hydrolysis technology. The production process mainly includes raw material pretreatment, pulverizing into fish paste, and then controlling hydrolysis using single or combined enzyme systems such as alkaline protease, neutral protease, trypsin, or papain. It is then refined through high-temperature sterilization and low-temperature vacuum concentration. This product is rich in small molecule peptides (especially oligopeptides composed of 2-10 amino acids), free amino acids, taurine, polyunsaturated fatty acids, and various minerals. It is characterized by comprehensive nutrition and high digestibility and absorption. During the raw material pretreatment process, a mixing device is required to stir and mix the materials.
[0003] For example, Chinese patent disclosure: A multi-stage mixing and stirring device for the production of seaweed and squid paste, application number: CN202120745852.9, includes a mixing box, a first grinding cylinder, and a second grinding cylinder. The mixing box has a grinding cylinder at its top. Motors are fixedly mounted at the tops of the first and second grinding cylinders. A first rotating rod is located inside the mixing box. A second rotating rod is located inside both the first and second grinding cylinders. A drive gear is fixedly mounted at one end of the first rotating rod, and a driven gear is fixedly mounted at one end of the second rotating rod. Multiple grinding blades are fixedly mounted at the outer end of the second rotating rod. Multiple first stirring rods and multiple second stirring rods are fixedly mounted at the outer end of the first rotating rod. This invention reduces the workload of workers and production time by simultaneously performing grinding and multi-stage mixing, thereby improving production efficiency. Furthermore, the multi-stage mixing results in more uniform mixing and a better mixing effect.
[0004] However, in the above-mentioned technical solutions, traditional mixing and stirring devices usually adopt the method of directly pouring liquid additives into tanks or injecting them through fixed pipelines. This method of concentrated addition of liquid additives is prone to causing excessively high local concentrations, which can lead to violent local reactions with the protein components in the material, resulting in protein denaturation and agglomeration, which seriously affects the delicate taste and quality stability of the product. At the same time, simple mechanical stirring is difficult to make high-viscosity materials and subsequently added liquids quickly and fully blend, resulting in low mixing efficiency, long homogenization time, and high energy consumption. Utility Model Content
[0005] The main objective of this invention is to provide a multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste. This device effectively solves the problems of traditional mixing and stirring devices that typically involve directly pouring liquid additives into tanks or injecting them through fixed pipes. This method of concentrated addition of liquid additives easily leads to excessively high local concentrations, causing violent local reactions with the protein components in the material, resulting in protein denaturation and agglomeration, which seriously affects the delicate taste and quality stability of the product. At the same time, simple mechanical stirring makes it difficult to quickly and fully integrate high-viscosity materials with the subsequently added liquid, resulting in low mixing efficiency, long homogenization time, and high energy consumption.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste, comprising a tank body, a top cover provided on one side of the top of the tank body, an annular groove provided on one side of the bottom surface of the top cover, a rotating ring rotatably disposed within the annular groove, an annular infusion groove provided on the rotating ring, a plurality of atomizing nozzles provided on one side of the bottom surface of the rotating ring, the inlet of the atomizing nozzles communicating with the annular infusion groove, a plurality of sealing layers provided on the outer surface of the rotating ring, a driving component for driving its rotation provided on one side, a storage tank fixedly installed on one side of the top of the top cover, a water pump provided on the storage tank, and an infusion pipe communicating with the annular infusion groove provided on the water pump.
[0007] Preferably, the inner cavity of the tank is provided with a stirring paddle, which is rotatably mounted on the top cover. The stirring paddle is provided with several support columns, and scrapers are provided on the support columns. One end of the stirring paddle is provided with a first motor for driving its rotation.
[0008] Preferably, the scraper is in close contact with the inner wall surface of the tank, and the first motor is fixedly mounted on the top cover.
[0009] Preferably, the drive assembly includes a second motor fixedly mounted on the top cover, the output end of the second motor being connected to a rotating column, and a gear being provided on the rotating column.
[0010] Preferably, a gear ring is meshed on one side of the gear.
[0011] Preferably, the toothed ring is fixedly mounted on the outer wall surface of the rotating ring.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] (1) When using this utility model, first open the top cover and put the main material into the inner cavity of the tank, then close the top cover. Then, inject the liquid auxiliary material into the storage tank, start the first motor to drive the stirring paddle to rotate. While the material is being stirred, the support column drives the scraper to rotate and scrape against the inner wall of the tank to prevent the material from adhering. During the stirring process, the water pump delivers the liquid auxiliary material in the storage tank to the annular delivery tank through the delivery pipe. At the same time, the drive component drives the rotating ring to drive the atomizing nozzle to revolve, atomizing the liquid auxiliary material and spraying it evenly onto the entire surface of the mixture, avoiding excessive local concentration that could cause protein denaturation or clumping, and achieving rapid and uniform distribution. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste according to this utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of a multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste according to this utility model;
[0016] Figure 3 This is a schematic diagram of the drive component in a multi-stage mixing and stirring device for producing enzymatically hydrolyzed fish paste according to this utility model.
[0017] In the diagram: 1. Tank body; 2. Top cover; 3. Annular groove; 4. Rotating ring; 5. Annular infusion tank; 6. Atomizing nozzle; 7. Sealing layer; 8. Drive assembly; 801. Second motor; 802. Rotating column; 803. Gear; 804. Gear ring; 9. Storage tank; 10. Water pump; 11. Infusion pipe; 12. Stirring paddle; 13. Support column; 14. Scraper; 15. First motor. Detailed Implementation
[0018] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0019] like Figure 1 and Figure 2As shown, a multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste includes a tank body 1. A top cover 2 is provided on one side of the top of the tank body 1. An annular groove 3 is provided on one side of the bottom surface of the top cover 2. A rotating ring 4 is rotatably arranged in the annular groove 3. An annular infusion tank 5 is provided on the rotating ring 4. A plurality of atomizing nozzles 6 are provided on one side of the bottom surface of the rotating ring 4. The inlet of the atomizing nozzle 6 is connected to the annular infusion tank 5. A plurality of sealing layers 7 are provided on the outer surface of the rotating ring 4. A driving component 8 for driving its rotation is provided on one side. A storage tank 9 is fixedly installed on one side of the top of the top cover 2. A water pump 10 is provided on the storage tank 9. An infusion pipe 11 connected to the annular infusion tank 5 is provided on the water pump 10.
[0020] Preferably, a stirring paddle 12 is provided in the inner cavity of the tank body 1. The stirring paddle 12 is rotatably mounted on the top cover 2. A plurality of support columns 13 are provided on the stirring paddle 12. Scrapers 14 are provided on the support columns 13. A first motor 15 for driving the stirring paddle 12 to rotate is provided at one end of the stirring paddle 12.
[0021] like Figure 3 As shown, in another embodiment of the present invention, the driving component 8 includes a second motor 801 fixedly installed on the top cover 2, the output end of the second motor 801 is connected to a rotating column 802, and a gear 803 is provided on the rotating column 802;
[0022] A toothed ring 804 is meshed on one side of the gear 803;
[0023] When it is necessary to rotate the rotating ring 4, the second motor 801 rotates the rotating column 802, the rotating column 802 drives the gear 803 to rotate, the gear 803 drives the gear ring 804 to rotate, and the gear ring 804 drives the rotating ring 4 to rotate.
[0024] The working principle of a multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste:
[0025] In use, first open the top cover 2, put the main material into the inner cavity of the tank 1, and then close the top cover. Then, inject the liquid auxiliary material into the storage tank 9, start the first motor 15 to drive the stirring paddle 12 to rotate. While the material is being stirred, the support column 13 drives the scraper 14 to rotate and scrape against the inner wall of the tank to prevent the material from sticking. During the stirring process, the water pump 10 delivers the liquid auxiliary material in the storage tank to the annular delivery tank 5 through the delivery pipe 11. At the same time, the drive component 8 drives the rotating ring 4 to drive the atomizing nozzle 6 to revolve, atomizing the liquid auxiliary material and spraying it evenly onto the entire surface of the mixture, avoiding excessive local concentration that could cause protein denaturation or clumping, and achieving rapid and uniform distribution.
[0026] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. All obvious variations or modifications derived from the technical solutions of the present invention are still within the protection scope of the present invention.
Claims
1. A multi-stage mixing and stirring device for the production of enzymatically hydrolyzed fish paste, comprising a tank (1), characterized in that: The tank (1) has a top cover (2) on one side of its top. The top cover (2) has an annular groove (3) on one side of its bottom surface. A rotating ring (4) is rotatably arranged in the annular groove (3). An annular infusion groove (5) is arranged on the rotating ring (4). Several atomizing nozzles (6) are arranged on one side of its bottom surface. The inlet of the atomizing nozzle (6) is connected to the annular infusion groove (5). Several sealing layers (7) are arranged on the outer surface of the rotating ring (4). A drive assembly (8) for driving its rotation is arranged on one side. A storage tank (9) is fixedly installed on one side of the top of the top cover (2). A water pump (10) is arranged on the storage tank (9). An infusion pipe (11) connected to the annular infusion groove (5) is arranged on the water pump (10).
2. The multi-stage mixing and stirring device for producing enzymatically hydrolyzed fish paste according to claim 1, characterized in that: A stirring paddle (12) is provided in the inner cavity of the tank (1). The stirring paddle (12) is rotatably mounted on the top cover (2). Several support columns (13) are provided on the stirring paddle (12). Scrapers (14) are provided on the support columns (13). A first motor (15) for driving the stirring paddle (12) to rotate is provided at one end of the stirring paddle (12).
3. The multi-stage mixing and stirring device for producing enzymatically hydrolyzed fish paste according to claim 2, characterized in that: The scraper (14) is in close contact with the inner wall surface of the tank (1), and the first motor (15) is fixedly installed on the top cover (2).
4. The multi-stage mixing and stirring device for producing enzymatically hydrolyzed fish paste according to claim 3, characterized in that: The drive assembly (8) includes a second motor (801) fixedly mounted on the top cover (2), the output end of the second motor (801) is connected to a rotating column (802), and a gear (803) is provided on the rotating column (802).
5. The multi-stage mixing and stirring device for producing enzymatically hydrolyzed fish paste according to claim 4, characterized in that: A gear ring (804) is meshed on one side of the gear (803).
6. The multi-stage mixing and stirring device for producing enzymatically hydrolyzed fish paste according to claim 5, characterized in that: The toothed ring (804) is fixedly installed on the outer wall surface of the rotating ring (4).
Citation Information
Patent Citations
Multi-stage mixing and stirring equipment for producing seaweed squid paste
CN214863128U