An automatic ceramic thermal spraying apparatus

Abstract

The utility model provides a kind of automatic ceramic thermal spraying equipment, comprising: ceramic thermal spraying device and grabbing mechanism, grabbing mechanism includes first connecting block, rotary column, first fixed plate, first rotary plate and first rotary ball, first connecting block is installed in the outer wall of ceramic thermal spraying device, rotary column is installed in the outer wall of first connecting block, first fixed plate is installed in the outer wall of rotary column, first rotary plate is installed in the outer wall of first fixed plate, and first rotary ball is installed in the outer wall of first rotary plate.The utility model embodiment of a kind of automatic ceramic thermal spraying equipment, the design of grabbing mechanism can increase ceramic thermal spraying equipment working efficiency reduce manpower cost, also can reduce the harm of coating to staff body.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic thermal spraying equipment, and in particular to an automatic ceramic thermal spraying equipment. Background Technology

[0002] Automatic ceramic thermal spraying equipment is an automated industrial device that heats and melts ceramic materials and then sprays them at high speed onto metal surfaces to form a functional coating. Its core value lies in providing metal parts with protection against corrosion, wear, and heat, thereby significantly extending their service life or giving them new functions.

[0003] Currently, traditional ceramic thermal spraying equipment may experience excessive coating buildup and solidification on the robotic arm after prolonged use, affecting the equipment's operation. Therefore, most ceramic thermal spraying equipment now requires staff to clean it with tools after a period of use, but this increases labor costs. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to propose an automatic ceramic thermal spraying device. The design of the gripping mechanism can increase the working efficiency of the ceramic thermal spraying device, reduce labor costs, and also reduce the harm of the coating to the workers' bodies.

[0006] To achieve the above objectives, the first aspect of this utility model provides an automatic ceramic thermal spraying device, comprising: a ceramic thermal sprayer and a gripping mechanism. The gripping mechanism includes a first connecting block, a rotating column, a first fixing plate, a first rotating plate, and a first rotating ball. The first connecting block is installed on the outer wall of the ceramic thermal sprayer, the rotating column is installed on the outer wall of the first connecting block, the first fixing plate is installed on the outer wall of the rotating column, the first rotating plate is installed on the outer wall of the first fixing plate, and the first rotating ball is installed on the outer wall of the first rotating plate.

[0007] In addition, the automatic ceramic thermal spraying equipment proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, the ceramic thermal sprayer is internally equipped with a gripping hook assembly, which includes a driving component, a second rotating ball, a second rotating plate, a third connecting column, a second connecting block, a third connecting block, and a gripping hook. The driving component is installed on the outer wall of the gripping mechanism, the second rotating ball is installed on the outer wall of the driving component, the second rotating plate is installed on the outer wall of the second rotating ball, the third connecting column is installed on the outer wall of the second rotating plate, the second connecting block is installed on the outer wall of the third connecting column, the third connecting block is installed on the outer wall of the second connecting block, and the gripping hook is installed on the outer wall of the third connecting block.

[0009] Specifically, the ceramic thermal sprayer has an internal protective mechanism, which includes a first connecting column, a second connecting column, a power source, a second fixing plate, and a protective plate. The first connecting column is installed on the outer wall of the ceramic thermal sprayer, the second connecting column is installed on the outer wall of the first connecting column, the power source is installed on the outer wall of the second connecting column, the second fixing plate is installed on the bottom wall of the power source, and the protective plate is installed on the outer wall of the second fixing plate.

[0010] Specifically, the ceramic thermal sprayer is externally equipped with a sliding assembly, which includes a protective pad, a fourth connecting block, and a pulley. The protective pad is installed on the outer wall of the protective plate, the fourth connecting block is installed on the outer wall of the protective plate, the pulley is installed on the outer wall of the fourth connecting block, and a moving groove is provided on the protective plate.

[0011] Specifically, an alarm is installed on the outer wall of the ceramic thermal sprayer.

[0012] Specifically, the ceramic thermal sprayer has a tube holder installed inside, and a cleaning device installed inside.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The automatic ceramic thermal spraying equipment of the present invention can increase the working efficiency of the ceramic thermal spraying equipment and reduce labor costs through the design of the gripping mechanism. The coordinated use of the first connecting block, rotating column, first fixed plate, first rotating plate and first rotating ball enables the gripping hook assembly to move flexibly in all directions, thereby enabling the gripping hook to move accurately and quickly. The design of the protective mechanism can isolate the external and internal environments of the protective plate, thereby protecting the ceramic thermal spraying equipment. The sliding component in the protective mechanism can move the protective plate up and down, which not only protects the ceramic thermal spraying equipment, but also facilitates maintenance by the staff.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of an automatic ceramic thermal spraying device according to an embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the gripping mechanism of an automatic ceramic thermal spraying equipment according to an embodiment of the present invention;

[0018] Figure 3 This is a schematic diagram of the protective mechanism structure of an automatic ceramic thermal spraying equipment according to an embodiment of the present invention;

[0019] Figure 4 An automatic ceramic thermal spraying device according to one embodiment of the present invention. Figure 2 Enlarged structural diagram at point A in the middle;

[0020] Figure 5 This is a schematic diagram of the hook assembly structure of an automatic ceramic thermal spraying equipment according to an embodiment of the present invention.

[0021] Reference numerals: 1. Ceramic thermal sprayer; 2. Gripping mechanism; 21. First connecting block; 22. Rotating column; 23. First fixing plate; 24. First rotating plate; 25. First rotating ball; 3. Protective mechanism; 31. First connecting column; 32. Second connecting column; 33. Power source; 34. Second fixing plate; 35. Protective plate; 4. Gripping hook assembly; 41. Driving component; 42. Second rotating ball; 43. Second rotating plate; 44. Third connecting column; 45. Second connecting block; 46. Third connecting block; 47. Gripping hook; 5. Sliding assembly; 51. Protective pad; 52. Fourth connecting block; 53. Pulley; 54. Moving groove; 6. Alarm; 7. Pipe holder; 8. Cleaning device. Detailed Implementation

[0022] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0023] An automatic ceramic thermal spraying device according to an embodiment of the present invention will now be described with reference to the accompanying drawings.

[0024] like Figures 1-5 As shown, an automatic ceramic thermal spraying device according to an embodiment of the present invention includes: a ceramic thermal sprayer 1 and a gripping mechanism 2.

[0025] The gripping mechanism 2 includes a first connecting block 21, a rotating column 22, a first fixing plate 23, a first rotating plate 24, and a first rotating ball 25.

[0026] The first connecting block 21 is installed on the outer wall of the ceramic thermal sprayer 1, the rotating column 22 is installed on the outer wall of the first connecting block 21, the first fixing plate 23 is installed on the outer wall of the rotating column 22, the first rotating plate 24 is installed on the outer wall of the first fixing plate 23, and the first rotating ball 25 is installed on the outer wall of the first rotating plate 24.

[0027] Specifically, the gripping mechanism 2 can move the equipment to be sprayed inside the ceramic thermal sprayer 1. First, the first connecting block 21 is installed on the outer wall of the ceramic thermal sprayer 1. The first connecting block 21 connects the ceramic thermal sprayer 1 and the rotating column 22, driving the entire gripping mechanism 2 to rotate in all directions. The first fixing plate 23 is installed on the outer wall of the rotating column 22 to reinforce the gripping mechanism 2. The first rotating plate 24 is installed on the outer wall of the first fixing plate 23 and connected to the first rotating ball 25 to rotate the gripping hook assembly 4.

[0028] In one embodiment of this application, such as Figure 5 As shown, the ceramic thermal sprayer 1 is equipped with a hook assembly 4 inside.

[0029] The grab hook assembly 4 includes a drive component 41, a second rotating ball 42, a second rotating plate 43, a third connecting post 44, a second connecting block 45, a third connecting block 46, and a grab hook 47.

[0030] The driving component 41 is installed on the outer wall of the gripping mechanism 2, the second rotating ball 42 is installed on the outer wall of the driving component 41, the second rotating plate 43 is installed on the outer wall of the second rotating ball 42, the third connecting column 44 is installed on the outer wall of the second rotating plate 43, the second connecting block 45 is installed on the outer wall of the third connecting column 44, the third connecting block 46 is installed on the outer wall of the second connecting block 45, and the gripping hook 47 is installed on the outer wall of the third connecting block 46.

[0031] It should be noted that the driving component 41 described in the utility model embodiment of this application is a motor. The motor drives the second rotating plate 43 to rotate, thereby causing the third connecting column 44 to rotate and thus causing the grab hook 47 to open and close.

[0032] In one embodiment of this application, such as Figure 3 As shown, the ceramic thermal sprayer 1 is equipped with a protective mechanism 3 inside. The protective mechanism 3 includes a first connecting column 31, a second connecting column 32, a power source 33, a second fixing plate 34, and a protective plate 35. The first connecting column 31 is installed on the outer wall of the ceramic thermal sprayer 1, the second connecting column 32 is installed on the outer wall of the first connecting column 31, the power source 33 is installed on the outer wall of the second connecting column 32, the second fixing plate 34 is installed on the bottom wall of the power source 33, and the protective plate 35 is installed on the outer wall of the second fixing plate 34.

[0033] In one embodiment of this application, such as Figure 4 As shown, a sliding assembly 5 is provided on the outside of the ceramic thermal sprayer 1. The sliding assembly 5 includes a protective pad 51, a fourth connecting block 52 and a pulley 53. The protective pad 51 is installed on the outer wall of the protective plate 35, the fourth connecting block 52 is installed on the outer wall of the protective plate 35, and the pulley 53 is installed on the outer wall of the fourth connecting block 52. A moving groove 54 is provided on the protective plate 35.

[0034] Specifically, the protective mechanism 3 is installed inside the ceramic thermal sprayer 1, the first connecting column 31 is installed on the outer wall of the ceramic thermal sprayer 1, the first connecting column 31 and the second connecting column 32 are connected and extend and retract under the action of the power source 33 to achieve the purpose of moving the protective plate 35, the second fixing plate 34 is installed on the bottom wall of the power source 33, the second fixing plate 34 fixes the power source 33 and the protective plate 35, the protective plate 35 is provided with a moving groove 54 and connected to the sliding component 5 to move inside it, and the protective pad 51 is installed on the outer wall of the protective plate 35 to protect the fourth connecting block 52 and the pulley 53.

[0035] It should be noted that the power source 33 described in the utility model embodiment of this application is a cylinder, which drives the second connecting column 32 to extend and retract up and down, thereby achieving the purpose of moving the protective plate 35.

[0036] In one embodiment of this application, such as Figure 1 As shown, an alarm 6 is installed on the outer wall of the ceramic thermal sprayer 1.

[0037] Understandably, the alarm 6 is installed on the outer wall of the ceramic thermal sprayer 1, and will sound an alarm and warning light when the ceramic thermal sprayer 1 malfunctions.

[0038] In one embodiment of this application, such as Figure 1 As shown, a tube holder 7 is installed inside the ceramic thermal sprayer 1, and a cleaning device 8 is installed inside the ceramic thermal sprayer 1.

[0039] Understandably, the pipe fixing device 7 is installed inside the ceramic thermal sprayer 1 to fix the material conveying pipe on the robotic arm and reduce its impact on the ceramic thermal sprayer 1. The cleaning device 8 is installed inside the ceramic thermal sprayer 1 so that the inside of the ceramic thermal sprayer 1 can be cleaned at the end of the work to prevent excessive coating from affecting the ceramic thermal sprayer 1.

[0040] Working principle: The gripping mechanism 2 can move the equipment to be sprayed inside the ceramic thermal sprayer 1. First, the first connecting block 21 is installed on the outer wall of the ceramic thermal sprayer 1, connecting the ceramic thermal sprayer 1 and the rotating column 22, driving the entire gripping mechanism 2 to rotate in all directions. The first fixing plate 23 is installed on the outer wall of the rotating column 22 to reinforce the gripping mechanism 2. The first rotating plate 24 is installed on the outer wall of the first fixing plate 23 and connected to the first rotating ball 25 to rotate the gripping hook assembly 4. The protective mechanism 3 is installed on the ceramic thermal sprayer. Inside the ceramic thermal sprayer 1, the first connecting column 31 is installed on the outer wall of the ceramic thermal sprayer 1. The first connecting column 31 and the second connecting column 32 are connected and extend and retract under the action of the power source 33 to achieve the purpose of moving the protective plate 35. The second fixing plate 34 is installed on the bottom wall of the power source 33 and fixes the power source 33 and the protective plate 35. The protective plate 35 is provided with a moving groove 54 and is connected to the sliding component 5 to move inside it. The protective pad 51 is installed on the outer wall of the protective plate 35 to protect the fourth connecting block 52 and the pulley 53.

[0041] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0042] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0043] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An automatic ceramic thermal spraying apparatus, characterized by, include: A ceramic thermal sprayer (1) and a gripping mechanism (2) are provided. The gripping mechanism (2) includes a first connecting block (21), a rotating column (22), a first fixing plate (23), a first rotating plate (24), and a first rotating ball (25). The first connecting block (21) is installed on the outer wall of the ceramic thermal sprayer (1), the rotating column (22) is installed on the outer wall of the first connecting block (21), the first fixing plate (23) is installed on the outer wall of the rotating column (22), the first rotating plate (24) is installed on the outer wall of the first fixing plate (23), and the first rotating ball (25) is installed on the outer wall of the first rotating plate (24).

2. An automatic ceramic thermal spraying apparatus according to claim 1, wherein The ceramic thermal sprayer (1) is provided with a hook assembly (4) inside. The hook assembly (4) includes a drive member (41), a second rotating ball (42), a second rotating plate (43), a third connecting column (44), a second connecting block (45), a third connecting block (46), and a hook (47). The drive member (41) is installed on the outer wall of the ceramic thermal sprayer (1), the second rotating ball (42) is installed on the outer wall of the drive member (41), the second rotating plate (43) is installed on the outer wall of the second rotating ball (42), the third connecting column (44) is installed on the outer wall of the second rotating plate (43), the second connecting block (45) is installed on the outer wall of the third connecting column (44), the third connecting block (46) is installed on the outer wall of the second connecting block (45), and the hook (47) is installed on the outer wall of the third connecting block (46).

3. An automatic ceramic thermal spraying apparatus according to claim 1, wherein The ceramic thermal sprayer (1) is provided with a protective mechanism (3). The protective mechanism (3) includes a first connecting column (31), a second connecting column (32), a power source (33), a second fixing plate (34), and a protective plate (35). The first connecting column (31) is installed on the outer wall of the ceramic thermal sprayer (1), the second connecting column (32) is installed on the outer wall of the first connecting column (31), the power source (33) is installed on the outer wall of the second connecting column (32), the second fixing plate (34) is installed on the bottom wall of the power source (33), and the protective plate (35) is installed on the outer wall of the second fixing plate (34).

4. An automatic ceramic thermal spraying apparatus according to claim 3, wherein The ceramic thermal sprayer (1) is provided with a sliding assembly (5) on its exterior. The sliding assembly (5) includes a protective pad (51), a fourth connecting block (52), and a pulley (53). The protective pad (51) is installed on the outer wall of the protective plate (35), the fourth connecting block (52) is installed on the outer wall of the protective plate (35), and the pulley (53) is installed on the outer wall of the fourth connecting block (52). The protective plate (35) is provided with a moving groove (54).

5. An automatic ceramic thermal spray apparatus according to claim 1, wherein An alarm (6) is installed on the outer wall of the ceramic thermal sprayer (1).

6. An automatic ceramic thermal spray apparatus according to claim 1, wherein The ceramic thermal sprayer (1) is equipped with a tube holder (7) and a cleaning device (8).

Images