A safety isolation device for wire rod production

Abstract

This utility model relates to the field of metal product processing and discloses a safety isolation device for wire rolling production. The device includes a frame with a side plate slidably connected to its front side. A latching assembly is installed inside the side plate. The latching assembly includes a round rod slidably connected to the inner side of the side plate. A connecting rod is fixedly connected to one side of the round rod, and a connecting shaft is rotatably connected to the other side of the connecting rod. A rotating shaft is rotatably connected inside the side plate, and a sliding plate is rotatably connected to the outer side of the rotating shaft. A groove is formed inside the sliding plate, and the outer side of the connecting shaft is slidably connected to the inner side of the groove. This utility model provides a safety isolation device for wire rolling production that physically isolates hazardous areas, blocks splashes, prevents personnel from directly contacting operating parts of the equipment, and reduces the risk of mechanical injury. It also standardizes the work area, assists in the safe operation of equipment, complies with safety regulations, reduces accident losses, and improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metal product processing, and in particular to a safety isolation device for wire rolling production. Background Technology

[0002] During the wire rolling production process, the equipment performs processing operations such as rolling metal wires. Its core working area includes moving parts such as rollers and transmission gears, while safety isolation devices can effectively ensure the safety of construction personnel.

[0003] Because the processing of metal wire requires manual assistance for feeding, parameter adjustment, or handling abnormal situations, operators inevitably need to work around the equipment, making it difficult to consistently control the safe distance between personnel and hazardous areas. In existing production environments, traditional safety measures often employ fixed fencing, but these facilities have significant limitations: fixed structures are difficult to adapt to the processing needs of different wire specifications; disassembly and installation are cumbersome when frequent equipment adjustments or troubleshooting are required, impacting production efficiency; and there are safety risks such as personnel accidentally entering hazardous areas and causing mechanical injuries or injuries from flying metal fragments. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a safety isolation device for wire rolling production, which aims to improve the problem of metal debris splashing during metal wire processing posing a danger to construction workers in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A safety isolation device for wire rolling production includes a frame, a side plate slidably connected to the front side of the frame, and a buckle assembly installed inside the side plate. The buckle assembly includes a round rod slidably connected to the inner side of the side plate, a connecting rod fixedly connected to one side of the round rod, a connecting shaft rotatably connected to the other side of the connecting rod, a rotating shaft rotatably connected inside the side plate, a sliding plate rotatably connected to the outer side of the rotating shaft, a groove formed inside the sliding plate, the outer side of the connecting shaft slidably connected to the inner side of the groove, a spring fixedly connected inside the side plate, the other side of the spring fixedly connected to one side of the sliding plate, a groove formed inside the frame, the outer side of the sliding plate slidably connected to the inside of the groove, and a wire rolling assembly installed inside the frame.

[0007] As a further description of the above technical solution:

[0008] The bottom of the frame is equipped with a sludge storage tank, and a fixing block is fixedly connected to the bottom of the frame. A slot is opened on the top of the sludge storage tank, and the sludge storage tank is slidably connected to the bottom of the fixing block through the slot.

[0009] As a further description of the above technical solution:

[0010] The wire rolling assembly includes a gearbox, which is fixedly connected to the outside of the frame. Two rotating rods are rotatably connected inside the frame. Rollers are fixedly connected to the outside of each of the two rotating rods. Gears are fixedly connected to one end of each of the two rotating rods. The two gears mesh with each other. A drive motor is fixedly connected to the outside of the gearbox. One of the rotating rods is fixedly connected to the output end of the drive motor.

[0011] As a further description of the above technical solution:

[0012] A handle is fixedly connected to one side of the side panel, and a pull ring is fixedly connected to one side of the sludge storage tank;

[0013] As a further description of the above technical solution:

[0014] The frame has a fixed shaft inside, and a limit block is slidably connected to the outside of the fixed shaft.

[0015] As a further description of the above technical solution:

[0016] The limit block has internal threaded connections with screws, and a machining inlet is provided inside the limit block;

[0017] As a further description of the above technical solution:

[0018] An observation window is provided on the rear side of the frame, and a protective plate is fixedly connected to the rear side of the frame.

[0019] As a further description of the above technical solution:

[0020] The rear side of the frame is fixedly connected to a discharge chute, and the bottom of the frame is equipped with four support legs.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the sliding plate is retracted from the groove in the frame into the side plate by pressing the round rod, thereby removing the side plate from the frame; when the side plate is placed into the frame, the sliding plate is squeezed by the spring and locked into the groove in the frame, thereby fixing the side plate.

[0023] 2. In this utility model, the detachable connection between the fixing block and the slot allows the sludge storage tank to be removed and installed from the bottom of the frame, thereby enabling the removal of debris generated by the internal components during startup, thus preventing the debris from interfering with the operation of the components. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of a safety isolation device for wire rolling production proposed in this utility model;

[0025] Figure 2This is a schematic diagram of the back of a safety isolation device for wire rolling production proposed in this utility model;

[0026] Figure 3 This is a schematic diagram of the slide plate of a safety isolation device for wire rolling production proposed in this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of a limiting block for a safety isolation device in wire rolling production proposed in this utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the rollers in a wire rolling production safety isolation device proposed in this utility model.

[0029] Legend:

[0030] 1. Frame; 2. Side plate; 3. Handle; 4. Gearbox; 5. Drive motor; 6. Discharge chute; 7. Round rod; 8. Support foot; 9. Observation window; 10. Protective plate; 11. Sludge storage tank; 12. Pull ring; 13. Slot; 14. Fixing block; 15. Connecting rod; 16. Slide plate; 17. Rotating shaft; 18. Spring; 19. Connecting shaft; 20. Slide groove; 21. Screw; 22. Fixing shaft; 23. Limiting block; 24. Processing inlet; 25. Roller; 26. Rotating rod; 27. Gear; 28. Groove. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 and Figure 3 The present invention provides an embodiment of a wire rolling production safety isolation device, comprising a frame 1, which is the basic load-bearing structure of the entire device and plays the role of supporting all components; a side plate 2 is slidably connected to the front side of the frame 1 as a movable protective component, which is slidably connected to the front side of the frame 1 and closes the front side of the frame during normal operation to form a safe isolation space and prevent personnel from contacting the dangerous area of ​​wire rolling inside; a buckle assembly is installed inside the side plate 2.

[0033] The latching assembly includes a round rod 7, which is the manually operated component of the latching assembly. Pressing it drives the entire latching assembly to move together. The round rod 7 is slidably connected to the inside of the side plate 2. One side of the round rod 7 is fixedly connected to a connecting rod 15, which plays a role in force transmission and direction conversion. The other side of the connecting rod 15 is rotatably connected to a connecting shaft 19, which rotatably connects the connecting rod 15 and the slide plate 16, both receiving the motion transmitted by the connecting rod 15 and sliding within the slide groove 20 of the slide plate. A rotating shaft 17 is rotatably connected inside the side plate 2, providing a rotational support point for the slide plate 16. A sliding plate 16 is rotatably connected to the outer side of the rotating shaft 17, serving as the actuator of the latching assembly. A groove 20 is provided inside the sliding plate 16 to provide a sliding track for the connecting shaft 19. The outer side of the connecting shaft 19 is slidably connected to the inner side of the groove 20. A spring 18 is fixedly connected inside the side plate 2, serving a reset function. The other side of the spring 18 is fixedly connected to one side of the sliding plate 16. A groove 28 is provided inside the frame 1, serving to store and clamp the sliding plate 16. The outer side of the sliding plate 16 is slidably connected to the inside of the groove 28. A wire rolling assembly is installed inside the frame 1.

[0034] Reference Figure 2 The bottom of the frame 1 is provided with a sludge storage tank 11 for collecting debris generated during the wire rolling process; a fixing block 14 is fixedly connected to the bottom of the frame 1 to provide an installation and positioning structure for the sludge storage tank 11; a slot 13 is provided on the top of the sludge storage tank 11, which cooperates with the fixing block 14 to enable quick installation and disassembly of the sludge storage tank 11; the sludge storage tank 11 is slidably connected to the bottom of the fixing block 14 through the slot 13.

[0035] Reference Figure 4 , Figure 5 The wire rolling assembly includes a gearbox 4 for storing gears and other components. The gearbox 4 is fixedly connected to the outside of the frame 1. Two rotating rods 26 are rotatably connected inside the frame 1 to transmit the rotational power of the drive motor 5. Rollers 25 are fixedly connected to the outside of each of the two rotating rods 26, which are functional components for directly rolling the metal wire. Gears 27 are fixedly connected to one end of each of the two rotating rods 26. The two gears 27 mesh with each other to play a role in synchronous and reversing transmission. The drive motor 5 is fixedly connected to the outside of the gearbox 4, which is the power source of the wire rolling assembly. One of the rotating rods 26 is fixedly connected to the output end of the drive motor 5.

[0036] Reference Figure 2 , Figure 4A handle 3 is fixedly connected to one side of the side plate 2, serving as a manual operation point for pushing and pulling the side plate. A pull ring 12 is fixedly connected to one side of the sludge storage tank 11 for removing the sludge storage tank 11. A fixed shaft 22 is fixedly connected inside the frame 1, serving as a sliding and supporting element. A limit block 23 is slidably connected to the outside of the fixed shaft 22, allowing for precise positioning of the metal wire by adjusting its position. A screw 21 is threaded inside the limit block 23, serving to fix the limit block 23. A processing inlet 24 is opened inside the limit block 23, and an observation window 9 is opened on the rear side of the frame 1 for observing the internal wire rolling process and monitoring the production status in real time. A protective plate 10 is fixedly connected to the rear side of the frame 1 to prevent debris from splashing during processing. A discharge chute 6 is fixedly connected to the rear side of the frame 1 to achieve orderly collection and flow of finished products. Four support feet 8 are installed at the bottom of the frame 1 to support the frame 1 and the entire device, increasing the stability of the device.

[0037] Working Principle: The operator pushes the side plate 2, causing it to slide and close along the front of the frame 1. Locked by a snap-fit ​​assembly, the frame 1, side plate 2, and protective plate 10 together form a closed, safe isolation space, isolating the core wire rolling components from the outside. The sliding limit block 23 is adjusted along the fixed axis 22 to align the processing inlet 24 with the notch of the roll 25. Tightening the screw 21 locks the connection, allowing the wire to be precisely guided into the roll processing area. The waste collection tank 11 is engaged with the bottom fixing block 14 of the frame 1 via the slot 13, ready to collect debris. The drive motor 5 provides power, which is transmitted through the gearbox 4 to the two rotating rods 26, causing the two rolls 25 to rotate synchronously. The wire is fed in through the processing inlet 24, precisely guided by the limit block 23, and enters between the two rolls 25. The rolls 25 deform the wire through surface grooves, and the shaped wire slides out along the discharge chute 6, thus completing the wire rolling process. During operation, the internal wire rolling status can be monitored in real time through the observation window 9.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A safety isolation device for wire production comprising a frame (1), characterised in that: The front side of the frame (1) is slidably connected to a side plate (2), and a snap-fit ​​assembly is installed inside the side plate (2); The buckle assembly includes a round rod (7), which is slidably connected to the inner side of the side plate (2). A connecting rod (15) is fixedly connected to one side of the round rod (7), and a connecting shaft (19) is rotatably connected to the other side of the connecting rod (15). A rotating shaft (17) is rotatably connected inside the side plate (2), and a sliding plate (16) is rotatably connected to the outer side of the rotating shaft (17). A sliding groove (20) is provided inside the sliding plate (16), and the outer side of the connecting shaft (19) is slidably connected to the inner side of the sliding groove (20). A spring (18) is fixedly connected inside the side plate (2), and the other side of the spring (18) is fixedly connected to one side of the sliding plate (16). A groove (28) is provided inside the frame (1), and the outer side of the sliding plate (16) is slidably connected to the inside of the groove (28). A wire rolling assembly is installed inside the frame (1).

2. The safety isolation device for wire rolling production according to claim 1, characterized in that: The bottom of the frame (1) is provided with a sludge storage tank (11), and a fixing block (14) is fixedly connected to the bottom of the frame (1). A slot (13) is opened on the top of the sludge storage tank (11), and the sludge storage tank (11) is slidably connected to the bottom of the fixing block (14) through the slot (13).

3. A mill run production safety isolation apparatus as defined in claim 1, wherein: The wire rolling assembly includes a gearbox (4), which is fixedly connected to the outside of the frame (1). Two rotating rods (26) are rotatably connected inside the frame (1). Rollers (25) are fixedly connected to the outside of each of the two rotating rods (26). A gear (27) is fixedly connected to one end of each of the two rotating rods (26). The two gears (27) mesh with each other. A drive motor (5) is fixedly connected to the outside of the gearbox (4). One of the rotating rods (26) is fixedly connected to the output end of the drive motor (5).

4. A mill run production safety isolation apparatus as defined in claim 2, wherein: A handle (3) is fixedly connected to one side of the side plate (2), and a pull ring (12) is fixedly connected to one side of the sludge storage tank (11).

5. A mill run production safety isolation apparatus as defined in claim 1, wherein: The frame (1) is fixedly connected to a fixed shaft (22) inside, and a limit block (23) is slidably connected to the outside of the fixed shaft (22).

6. A mill run production safety isolation apparatus as defined in claim 5, wherein: The limiting block (23) is internally threaded with a screw (21), and the limiting block (23) has a machining inlet (24) inside.

7. A mill run production safety isolation apparatus as defined in claim 1, wherein: An observation window (9) is provided on the rear side of the frame (1), and a protective plate (10) is fixedly connected to the rear side of the frame (1).

8. A mill run production safety isolation device according to claim 1, wherein: The rear side of the frame (1) is fixedly connected to a discharge chute (6), and the bottom of the frame (1) is equipped with four support legs (8).

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