A winding structure with alarm function for carpet loom

Abstract

The utility model provides a kind of winding structure with alarm function for carpet loom, including support table, two fixed frames are arranged in the top of support table near left side, two the fixed frame is rotatably connected with rotating seat near support table side, rotating seat is opened with clamping groove in the side away from fixed frame, clamping groove inside is hingedly arranged with clamping frame, winding roller is fixedly installed between two the clamping frame, alarm component is provided in the side wall of fixed frame, cleaning assembly is provided in the right side of support table, offset condition is monitored in real time to carpet winding by alarm component, reduce artificial real-time monitoring demand, reduce human cost, simultaneously, utilize the same driving motor to drive cleaning roller and winding roller, reduce power source use, reduce energy consumption and manufacturing cost, cooperate the effect of cleaning assembly, can effectively clean carpet surface dust and fluff, and double cleaning roller reverse rotation improves cleaning effect, ensure product cleanliness.

Description

Technical Field

[0001] This utility model relates to the field of textile production equipment technology, and in particular to a winding structure with alarm function for carpet looms. Background Technology

[0002] A carpet loom is a machine used to form a fabric by interlacing two or more sets of yarns at right angles. It is classified into cloth looms and brocade looms. The core structure includes a pile-forming mechanism, which forms tufts or loops of pile on the carpet surface through processes such as pile insertion, weft insertion, and weft beating. The main components include a pile beam frame, a pile insertion mechanism, a double weft insertion mechanism, and a pile cutter. Its working principle is to insert the pile yarn into the warp yarn and then fix it into shape.

[0003] Existing carpet weaving machines typically use take-up rollers for winding. During the winding process, some carpet fibers fall off. When packaging these fibers, they mix with the carpet, affecting the product's appearance. Furthermore, existing winding devices require manual intervention to prevent the carpet from shifting during winding, which increases labor costs and reduces production efficiency.

[0004] Therefore, this utility model proposes a winding structure with alarm function for carpet looms to solve the problems existing in the prior art. Utility Model Content

[0005] To address the aforementioned problems, this utility model proposes a winding structure with an alarm function for carpet looms to solve the problem that in the prior art, carpet fibers may fall off during the winding process. When this happens, the fallen fibers mix with the carpet during packaging, affecting the product's appearance. Furthermore, existing winding devices require manual intervention to prevent carpet misalignment during winding, but this increases labor costs and reduces production efficiency.

[0006] To achieve the purpose of this utility model, the present utility model is implemented through the following technical solution: a winding structure with alarm function for a carpet loom, including a support platform, two fixed frames are provided on the top of the support platform near the left side, a rotating seat is rotatably connected to the two fixed frames near the support platform, a slot is opened on the side of the rotating seat away from the fixed frames, a locking frame is engaged inside the slot, a winding roller is fixedly installed between the two locking frames, a connecting roller is fixedly installed on the top of the support platform and on the right side of the fixed frames, a collection box is slidably connected to the inner side of the support platform near the bottom, a handle is fixedly installed on the left side of the collection box, an alarm component is provided on the side wall of the fixed frames for monitoring carpet winding, and a cleaning component is provided on the right side of the support platform for cleaning dust on the carpet surface.

[0007] A further improvement is that: a lead screw is rotatably connected to the inner side of the support platform, a threaded block is fitted on the surface of the lead screw and threadedly connected to it, the top of the threaded block is fixedly connected to the bottom of the adjacent fixed frame, an adjusting block for driving the lead screw to rotate is rotatably connected to the rear side of the support platform, and a sliding groove is provided on the inner side of the support platform for the threaded block to slide back and forth.

[0008] A further improvement is made in that: the alarm assembly includes a threaded sleeve, the sidewall of which is rotatably connected to the surface of the fixing frame; a threaded rod is threaded through the inner side of the threaded sleeve and threadedly connected thereto; a first ring is fixedly installed at one end of the threaded rod; a plurality of sliding rods are threaded through the inner side of the first ring and slidably connected thereto; a second ring is fixedly installed at the end of the plurality of sliding rods on the same side away from the fixing frame; a spring for driving the second ring to slide is provided on the surface of the first ring and at the outer edge of the sliding rod; and a trigger-type alarm is fixedly installed near the top of the first ring on the side away from the fixing frame.

[0009] A further improvement is that: the inner sides of the first ring and the second ring are provided with movable openings adapted to the winding roller; the inner side of the fixed frame is provided with a connecting hole through which the threaded rod can pass; a connecting rod is fixedly installed on the side of the first ring away from the second ring; the end of the connecting rod away from the first ring passes through the inner side of the adjacent fixed frame and is slidably connected to it.

[0010] A further improvement is that the cleaning assembly includes two rotating frames, the left side of which is fixedly connected to the right side of the support platform, and a cleaning roller is rotatably connected between the two rotating frames. A support block is fixedly installed on the surface of the front rotating frame, and a drive motor for driving the bottom cleaning roller to rotate is fixedly installed on the support block. A collection hopper is fixedly installed on the right side of the support platform and at the bottom of the cleaning roller, and a discharge port is opened on the inner side of the collection hopper adjacent to the inner side of the support platform.

[0011] A further improvement is that two rotating gears are rotatably connected to the surface of the rear rotating frame, the two rotating gears are meshed with each other, and the front end of the rotating gear is fixedly connected to the rear end of the adjacent cleaning roller.

[0012] A further improvement is that: the surface of the drive motor power output shaft and the surface of the front fixed frame are provided with a first grooved wheel and a second grooved wheel, the surface of the first grooved wheel and the second grooved wheel are fitted with belts and are connected to them for transmission, and the rear end of the second grooved wheel is fixedly connected to the front end of the adjacent rotating seat.

[0013] The beneficial effects of this utility model are as follows: 1. By using an alarm component to monitor carpet roll-up deviation in real time, the need for manual real-time monitoring is reduced, thus lowering labor costs. At the same time, the same drive motor is used to drive the cleaning roller and the roll-up roller, reducing the use of power sources, lowering energy consumption and manufacturing costs, and avoiding product quality problems caused by abnormal roll-up, thereby improving production efficiency.

[0014] 2. The cleaning component effectively removes dust and lint from the carpet surface, preventing debris from affecting the product's appearance. The dual cleaning rollers rotate in opposite directions to improve the cleaning effect and ensure product cleanliness. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a rear sectional view of the support platform and alarm assembly of this utility model.

[0017] Figure 3 This is a utility model Figure 2 Enlarged view of point A in the middle.

[0018] Figure 4 This is a side sectional view of the support platform and cleaning component of this utility model.

[0019] The components are as follows: 1. Support platform; 2. Rotating seat; 3. Clamping frame; 4. Rewinding roller; 5. Connecting roller; 6. Collection box; 7. Lead screw; 8. Threaded block; 9. Adjusting block; 10. Threaded sleeve; 11. Threaded rod; 12. First ring; 13. Sliding rod; 14. Second ring; 15. Spring; 16. Trigger alarm; 17. Connecting rod; 18. Rotating frame; 19. Cleaning roller; 20. Drive motor; 21. Collection hopper; 22. Rotating gear; 23. First grooved wheel; 24. Second grooved wheel. Detailed Implementation

[0020] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0021] according to Figure 1-4As shown in the figure, this embodiment proposes a solution: a carpet loom winding structure with alarm function, including a support platform 1. Two fixed frames are provided on the top of the support platform 1 near the left side. The two fixed frames are rotatably connected to a rotating seat 2 on the side of the support platform 1 near the support platform 1. A slot is opened on the side of the rotating seat 2 away from the fixed frames. A locking frame 3 is locked inside the slot. A winding roller 4 is fixedly installed between the two locking frames 3. A connecting roller 5 is fixedly installed on the top of the support platform 1 and on the right side of the fixed frames. A collection box 6 is slidably connected to the inside of the support platform 1 near the bottom. A handle is fixedly installed on the left side of the collection box 6. An alarm component is provided on the side wall of the fixed frame for monitoring carpet winding. A cleaning component is provided on the right side of the support platform 1 for cleaning dust on the carpet surface.

[0022] In this implementation, the fixing frame supports the rotating seat 2. The rotating seat 2 cooperates with the locking frame 3 through the slot to install and fix the winding roller 4, which facilitates the loading and unloading of the winding roller 4. The connecting roller 5 provides transition support for the carpet to prevent it from sagging during winding. The alarm component on the fixing frame can monitor the carpet winding status in real time. When abnormalities such as deviation occur, an alarm will be issued in time to remind the staff to deal with it, reducing the need for real-time manual monitoring, reducing labor costs, and avoiding product quality problems caused by abnormal winding, thereby improving production efficiency. The cleaning component on the right side of the support table 1 can effectively clean the dust and loose fibers on the carpet surface, preventing these debris from mixing with the carpet and affecting the product image. The cleaned debris can be collected in the collection box 6 for subsequent processing.

[0023] A lead screw 7 is rotatably connected to the inner side of the support platform 1. A threaded block 8 is fitted on the surface of the lead screw 7 and threadedly connected to it. The top of the threaded block 8 is fixedly connected to the bottom of the adjacent fixed frame. An adjusting block 9 that drives the lead screw 7 to rotate is rotatably connected to the rear side of the support platform 1. A sliding groove is provided on the inner side of the support platform 1 for the threaded block 8 to slide back and forth. The lead screw 7 is driven to rotate by the adjusting block 9. The threaded block 8 fitted on its surface will move back and forth along the lead screw 7 under the action of the thread, which will drive the fixed frame to move back and forth. This makes it easy for the device to install different sizes of take-up rollers 4 according to the needs, enhancing the applicability and flexibility of the device. It can adapt to different take-up scenarios without changing the equipment.

[0024] The alarm assembly includes a threaded sleeve 10, the sidewall of which is rotatably connected to the surface of a fixed frame. A threaded rod 11 is threaded through the inner side of the threaded sleeve 10 and threadedly connected thereto. A first ring 12 is fixedly mounted on one end of the threaded rod 11. Multiple sliding rods 13 are threaded through the inner side of the first ring 12 and slidably connected thereto. A second ring 14 is fixedly mounted on the outer end of the multiple sliding rods 13 on the same side away from the fixed frame. A spring 15 for driving the second ring 14 to slide is provided on the surface of the first ring 12 and on the outer edge of the sliding rods 13. A trigger-type alarm 16 is fixedly mounted near the top of the side of the first ring 12 away from the fixed frame. When the operator rotates the threaded sleeve 10, the threaded rod 11... 1. Moving inside the first ring 12 and the second ring 14 causes the second ring 14 to move. The second ring 14 is adjusted to a suitable distance according to the carpet width. Spring 15 drives the second ring 14 to move away from the first ring 12, limiting the carpet's movement during the winding process and preventing deviation. When the winding carpet deviates, it squeezes the second ring 14, bringing it closer to the first ring 12 and triggering the trigger alarm 16, alerting staff to handle the situation. This reduces the need for real-time manual monitoring, lowers labor costs, and avoids product quality issues caused by abnormal winding, improving production efficiency. The trigger alarm 16 is a trigger alarm based on CD4011.

[0025] Signal transmission method: It is activated by a trigger switch. When the trigger switch is turned on, the input terminal of door 1 receives a high-level signal. After passing through the "level self-locking" circuit composed of door 1 and door 2, the signal is transmitted to the alarm sounder. This is a simple circuit signal transmission.

[0026] Signal receiving object: The signal is directly transmitted to the alarm sounder connected to it, and the alarm sounder performs the alarm action.

[0027] Alarm mode: Controls the alarm buzzer to operate, emitting sound and light alarm signals to achieve audible and visual alarm. After pressing the release switch, the alarm stops and enters the next alarm preparation state.

[0028] The inner sides of the first ring 12 and the second ring 14 are provided with movable openings that are adapted to the take-up roller 4. The inner side of the fixed frame is provided with a connecting hole through which the threaded rod 11 can pass. A connecting rod 17 is fixedly installed on the side of the first ring 12 away from the second ring 14. The end of the connecting rod 17 away from the first ring 12 passes through the inner side of the adjacent fixed frame and is slidably connected to it. The movable openings ensure that the take-up roller 4 and the alarm component do not interfere with each other, ensuring the smooth operation of the take-up and monitoring work. The guiding effect of the connecting rod 17 improves the stability of the movement of the first ring 12, thereby ensuring the accuracy of the alarm component's monitoring.

[0029] The cleaning assembly includes two rotating frames 18. The left side of the rotating frame 18 is fixedly connected to the right side of the support platform 1. A cleaning roller 19 is rotatably connected between the two rotating frames 18. A support block is fixedly installed on the surface of the front rotating frame 18. A drive motor 20 for driving the bottom cleaning roller 19 is fixedly installed on the support block. A collection hopper 21 is fixedly installed on the right side of the support platform 1 and at the bottom of the cleaning roller 19. A discharge port is opened on the inner side of the collection hopper 21 adjacent to the inner side of the support platform 1. During the carpet winding process, the carpet passes between the two cleaning rollers 19. When the cleaning roller 19 rotates, it cleans the carpet surface. The dust that is cleaned falls into the collection hopper 21 below and enters the collection box 6 through the discharge port on the inner side of the collection hopper 21 adjacent to the inner side of the support platform 1. This can effectively clean the dust and shed fibers on the carpet surface and prevent these debris from mixing with the carpet and affecting the product image.

[0030] Two rotating gears 22 are rotatably connected to the surface of the rear rotating frame 18. The two rotating gears 22 are meshed with each other. The front end of the rotating gear 22 is fixedly connected to the rear end of the adjacent cleaning roller 19. When one cleaning roller 19 rotates, the other cleaning roller 19 is driven to rotate in the opposite direction through the meshing transmission of the two rotating gears 22. This allows the carpet to be cleaned from both the top and bottom sides at the same time, improving the cleaning effect and efficiency, and ensuring the cleanliness of the carpet surface.

[0031] The drive motor 20 has a first grooved wheel 23 and a second grooved wheel 24 on its power output shaft surface and the front fixed frame surface. A belt is fitted on the surface of the first grooved wheel 23 and the second grooved wheel 24 and is connected to it for transmission. The rear end of the second grooved wheel 24 is fixedly connected to the front end of the adjacent rotating seat 2. When the drive motor 20 is working, it drives the rotating seat 2 and the take-up roller 4 to rotate through the transmission of the first grooved wheel 23, the belt and the second grooved wheel 24, so as to realize the take-up of the carpet. The same drive motor 20 drives the cleaning roller 19 and the take-up roller 4 to work at the same time, which reduces the use of power source, reduces the energy consumption and manufacturing cost of the device, and ensures the synchronization of cleaning and take-up work, improving the coordination and stability of production.

[0032] The above embodiment discloses a winding structure with alarm function for a carpet loom. The adjusting block 9 drives the lead screw 7 to rotate, and the threaded block 8 fitted on its surface moves back and forth along the lead screw 7 under the action of the thread, driving the fixing frame to move back and forth. This allows the device to install winding rollers 4 of different sizes as needed, enhancing the device's applicability and flexibility. It can adapt to different winding scenarios without changing equipment. The rotating seat 2 cooperates with the locking frame 3 through a slot to install and fix the winding roller 4, facilitating the loading and unloading of the winding roller 4. The connecting roller 5 provides transition support for the carpet, preventing the carpet from sagging during winding. The operator rotates the threaded sleeve 10, causing the threaded rod 11 to move inside, thereby driving the first ring 12 and the second ring 14 to move. The second ring 14 is adjusted to a suitable distance according to the carpet width. The spring 15 drives the second ring 14 to move away from the first ring 12, limiting the carpet during winding and preventing deviation. When the winding carpet deviates, it will squeeze the second ring 12. Ring 14 brings the second ring 14 close to the first ring 12 and triggers the trigger alarm 16, reminding staff to handle the situation, reducing the need for real-time manual monitoring, lowering labor costs, and avoiding product quality problems caused by abnormal winding, thus improving production efficiency. When the drive motor 20 is working, it drives the rotating seat 2 and the winding roller 4 to rotate through the transmission of the first grooved wheel 23, belt and second grooved wheel 24, realizing the winding of the carpet. Using the same drive motor 20 to drive the cleaning roller 19 and the winding roller 4 at the same time reduces the use of power source, lowers the energy consumption and manufacturing cost of the device, and ensures the synchronization of cleaning and winding work, improving the coordination and stability of production. When the cleaning roller 19 rotates, it cleans the carpet surface it passes over. The dust that is cleaned falls into the collection hopper 21 below and enters the collection box 6 through the discharge port adjacent to the inner side of the support table 1 on the inner side of the collection hopper 21. This can effectively clean the dust and loose fibers on the carpet surface and prevent these debris from mixing with the carpet and affecting the product image.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A winding structure with alarm function for a carpet loom, characterized in that: The system includes a support platform (1), on the top of the support platform (1) near the left side, two fixed frames are provided, and a rotating seat (2) is rotatably connected to the two fixed frames near the support platform (1). A slot is provided on the side of the rotating seat (2) away from the fixed frame, and a locking frame (3) is engaged inside the slot. A winding roller (4) is fixedly installed between the two locking frames (3). A connecting roller (5) is fixedly installed on the top of the support platform (1) and on the right side of the fixed frame. A collection box (6) is slidably connected to the inside of the support platform (1) near the bottom. A handle is fixedly installed on the left side of the collection box (6). An alarm component is provided on the side wall of the fixed frame for monitoring carpet winding. A cleaning component is provided on the right side of the support platform (1) for cleaning dust on the carpet surface.

2. The winding structure with alarm function for a carpet loom according to claim 1, characterized in that: The inner side of the support platform (1) is rotatably connected to a lead screw (7), and a threaded block (8) is fitted on the surface of the lead screw (7) and threadedly connected to it. The top of the threaded block (8) is fixedly connected to the bottom of the adjacent fixed frame. The rear side of the support platform (1) is rotatably connected to an adjusting block (9) that drives the lead screw (7) to rotate. The inner side of the support platform (1) is provided with a sliding groove that allows the threaded block (8) to slide back and forth.

3. A winding structure with alarm function for a carpet loom according to claim 1, characterized in that: The alarm assembly includes a threaded sleeve (10), the sidewall of which is rotatably connected to the surface of the fixed frame. A threaded rod (11) is provided through the inner side of the threaded sleeve (10) and threadedly connected thereto. A first ring (12) is fixedly installed at one end of the threaded rod (11). A plurality of sliding rods (13) are provided through the inner side of the first ring (12) and slidably connected thereto. A second ring (14) is fixedly installed at the end of the plurality of sliding rods (13) on the same side away from the fixed frame. A spring (15) is provided on the surface of the first ring (12) and at the outer edge of the sliding rod (13) to drive the second ring (14) to slide. A trigger-type alarm (16) is fixedly installed near the top of the side of the first ring (12) away from the fixed frame.

4. A winding structure with alarm function for a carpet loom according to claim 3, characterized in that: The first ring (12) and the second ring (14) have movable openings on their inner sides that are adapted to the winding roller (4). The fixed frame has a connecting hole on its inner side that allows the threaded rod (11) to pass through. A connecting rod (17) is fixedly installed on the side of the first ring (12) away from the second ring (14). The end of the connecting rod (17) away from the first ring (12) passes through the inner side of the adjacent fixed frame and is slidably connected to it.

5. A winding structure with alarm function for a carpet loom according to claim 1, characterized in that: The cleaning assembly includes two rotating frames (18). The left side of the rotating frame (18) is fixedly connected to the right side of the support platform (1). A cleaning roller (19) is rotatably connected between the two rotating frames (18). A support block is fixedly installed on the surface of the front rotating frame (18). A drive motor (20) for driving the bottom cleaning roller (19) to rotate is fixedly installed on the support block. A collection hopper (21) is fixedly installed on the right side of the support platform (1) and at the bottom of the cleaning roller (19). A discharge port is opened on the inner side of the collection hopper (21) adjacent to the inner side of the support platform (1).

6. A winding structure with alarm function for a carpet loom according to claim 5, characterized in that: Two rotating gears (22) are rotatably connected to the surface of the rear rotating frame (18). The two rotating gears (22) are meshed with each other, and the front end of the rotating gear (22) is fixedly connected to the rear end of the adjacent cleaning roller (19).

7. A winding structure with alarm function for a carpet loom according to claim 5, characterized in that: The power output shaft surface of the drive motor (20) and the front fixed frame surface are provided with a first grooved wheel (23) and a second grooved wheel (24). The first grooved wheel (23) and the second grooved wheel (24) are fitted with belts and are connected to them for transmission. The rear end of the second grooved wheel (24) is fixedly connected to the front end of the adjacent rotating seat (2).

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