Transmission mechanism applied to large-scale rolling test platform
Patent Information
- Application Number
- CN202522449376.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0003]已有的压力测试设备,碾压力小,调节碾压速度不方便,不能满足结构件的压力测试要求,且不方便调节测试节拍
1、采用带制动器的调速电机,一方面为传动系统提供多种转速,另一方面采用较节约的方式实现快速制动,用于碾压系统停机与防止碾压辊反转。
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Figure CN224906457U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a compaction test platform, specifically to a transmission mechanism applied to a large compaction test platform. Background Technology
[0002] With the rapid development of the national new energy industry, especially the increasing demand for new energy vehicle-related components, the car frame and transmission box need to be designed to be lightweight. In order to ensure the reliability of structural components, rolling tests are required to test whether the deformation of structural components under different rolling pressures can meet the requirements.
[0003] Existing pressure testing equipment has low rolling pressure and inconvenient rolling speed adjustment, which cannot meet the pressure testing requirements of structural components and makes it inconvenient to adjust the test cycle. Summary of the Invention
[0004] The purpose of this utility model is to provide a transmission mechanism for a large rolling test platform, which can adjust the speed of the rolling roller according to actual use requirements, and can brake quickly, thereby improving transmission reliability and saving equipment operating costs.
[0005] The technical solution of this utility model is as follows: The transmission mechanism applied to a large compaction test platform consists of a transmission assembly mounted on a support assembly. The support assembly includes: a first support base, a second support base, a main support, a motor support, a first base, a main support bracket, and a second base. The transmission assembly includes: a transmission shaft, a compaction roller, a diaphragm coupling, a planetary reducer, a drum gear coupling, and a speed-regulating motor. The main support bracket is welded to the first and second bases, and the main support is bolted to the main support bracket. The motor support is bolted to the main support, and the first and second support bases are bolted side-by-side to the first and second bases. The speed-regulating motor is mounted on the motor support, and the planetary reducer is mounted on the main support. The speed-regulating motor is linked to the planetary reducer via the drum gear coupling. The transmission shaft is mounted on the first and second support bases, and the planetary reducer is linked to the transmission shaft via the diaphragm coupling. The compaction roller is linked to the transmission shaft via a spline.
[0006] A further design incorporates a brake on the speed-regulating motor.
[0007] Further design features a split upper and lower support base, which is fixed with bolts.
[0008] The advantages of this utility model are: 1. A speed-regulating motor with a brake is used, which provides multiple speeds for the transmission system and achieves rapid braking in a more economical way, for stopping the rolling system and preventing the rolling rollers from reversing.
[0009] 2. The speed-regulating motor and the planetary reducer are connected by a drum-shaped gear, which can not only compensate for the alignment error between the motor and the reducer, but also reduce the impact of rolling impact on the motor.
[0010] 3. The planetary reducer and the drive shaft adopt a diaphragm coupling to reduce the impact of crushing and impact on the reducer; if the overload is severe, the diaphragm coupling will be damaged first, avoiding the impact on the reducer and motor.
[0011] 4. The drive shaft and the rolling roller are connected by a spline, which facilitates disassembly and assembly.
[0012] 5. This utility model has a simple structure and flexible combination, providing high rolling pressure and multi-cycle working range for rolling equipment, improving equipment reliability and facilitating maintenance. Attached Figure Description
[0013] Figure 1 This is the front view of this utility model.
[0014] Figure 2 yes Figure 1 The left view.
[0015] In the diagram: 1. Drive shaft, 2. Support No. 1, 3. Roller roller, 4. Support No. 2, 5. Diaphragm coupling, 6. Planetary reducer, 7. Main support, 8. Drum gear coupling, 9. Speed regulating motor, 10. Motor support, 11. Base No. 1, 12. Main support bracket, 13. Base No. 2. Detailed Implementation
[0016] The technical solution of this utility model will be further described below with reference to the accompanying drawings.
[0017] like Figure 1 , Figure 2 As shown, the transmission mechanism applied to a large compaction test platform consists of a transmission assembly mounted on a support assembly. The support assembly includes: a first support base 2, a second support base 4, a main support 7, a motor support 10, a first base 11, a main support bracket 12, and a second base 13. The transmission assembly includes: a drive shaft 1, a compaction roller 3, a diaphragm coupling 5, a planetary reducer 6, a drum gear coupling 8, and a speed-regulating motor 9. The main support bracket 12 is welded to the first base 11 and the second base 13, and the main support 7 is bolted to the main base. On the support bracket 12, the motor support 10 is bolted to the main support 7, and the first support 2 and the second support 4 are bolted side by side to the first base 11 and the second base 13; the speed-regulating motor 9 is installed on the motor support 10, and the planetary reducer 6 is installed on the main support 7. The speed-regulating motor 9 is linked to the planetary reducer 6 through the drum gear coupling 8; the drive shaft 1 is installed on the first support 2 and the second support 4, and the planetary reducer 6 is linked to the drive shaft 1 through the diaphragm coupling 5; the rolling roller 3 is linked to the drive shaft 1 through the spline.
[0018] A further design incorporates a brake on the speed-regulating motor 9.
[0019] Furthermore, the No. 1 support base 2 and the No. 2 support base 4 are designed as separate upper and lower parts and are fixed by bolts.
Claims
1. A transmission mechanism applied to a large compaction testing platform, characterized by: It consists of a transmission assembly mounted on a support assembly; the support assembly includes: a first support base, a second support base, a main support, a motor support, a first base, a main support bracket, and a second base; the transmission assembly includes: a drive shaft, a rolling roller, a diaphragm coupling, a planetary reducer, a drum gear coupling, and a speed-regulating motor; the main support bracket is welded to the first and second bases, the main support is bolted to the main support bracket, the motor support is bolted to the main support, and the first and second support bases are bolted side-by-side to the first and second bases; the speed-regulating motor is mounted on the motor support, the planetary reducer is mounted on the main support, and the speed-regulating motor is linked to the planetary reducer via the drum gear coupling; the drive shaft is mounted on the first and second support bases, and the planetary reducer is linked to the drive shaft via the diaphragm coupling; the rolling roller is linked to the drive shaft via a spline.
2. The transmission mechanism applied to a large compaction test platform according to claim 1, characterized in that: Install a brake on the speed-regulating motor.
3. The transmission mechanism applied to a large compaction test platform according to claim 1, characterized in that: Support No. 1 and support No. 2 are separate upper and lower parts and are fixed with bolts.