Atomizing device for dumpling production

Abstract

The utility model relates to food processing equipment technical field discloses a kind of atomization devices for dumpling production, including lathe, conveyer belt and the equipment body of fixed connection in the middle of the upper end of the lathe, the inside upper end of the equipment body is provided with spray mechanism, the spray mechanism includes the mechanism block slidingly connected in the middle of the upper end of the equipment body, the lower end of the mechanism block is provided with position slot one, telescopic rod and extension bar are mounted in position slot one, the extension bar lower end is connected with fixed ring and the machine box with motor one, the motor one drives rotating rod to rotate in the fixed ring, a plurality of sprayers are fixed on the rotating rod. The utility model adjusts spray height and angle by telescopic rod and rotating rod cooperation, solve the problem that spray range fixed cannot adapt to different width dumpling skin, reach the effect that flexible adjustment atomization range and facilitate quick disassembly and reassembly maintenance.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, and in particular to an atomizing device for dumpling production. Background Technology

[0002] Dumplings, as a traditional staple food, are mass-produced in modern factories using assembly lines. In order to maintain the moisture content of the dumpling skins and prevent them from drying out and cracking during the dumpling processing and conveying process, a misting device needs to be installed above the conveyor belt to spray and humidify the dumplings.

[0003] Existing atomizing devices use fixed brackets to directly mount the nozzles above the conveyor belt. The height of the nozzles from the conveyor belt and the spray angle are fixed after the equipment is manufactured. However, in actual production, different batches of dumplings have different specifications, resulting in varying widths of dumpling wrappers. When producing wide dumplings, the fixed spray angle and height result in insufficient spray coverage, failing to effectively humidify the edges of the dumpling wrappers. Conversely, when producing smaller dumplings, the fixed spray range causes water mist to spray onto the conveyor belt surface, resulting in resource waste. Existing devices lack a flexible adjustment mechanism for the nozzle height and angle, making the atomizing device unable to adapt to the humidification needs of dumpling wrappers of different widths, severely affecting the quality of the finished dumplings.

[0004] Therefore, this utility model proposes an atomizing device for dumpling production to overcome the shortcomings of the prior art. Utility Model Content

[0005] In view of the problems in the existing technology of atomizing devices used for dumpling production, such as the fixed nozzle height and spray angle which cannot be adapted to the atomization requirements of dumpling skins of different widths, and the complicated fixing method of the spraying components which makes it impossible to quickly and timely replace and repair the sprayer, this utility model aims to provide an atomizing device for dumpling production with an improved structure that can effectively solve the above problems.

[0006] This utility model provides an atomizing device for dumpling production, including a machine tool, a conveyor belt, and a device body fixedly connected to the middle of the upper part of the machine tool. The conveyor belt is installed on the upper part of the machine tool and passes through an inlet opened at the lower part of the device body. A spraying mechanism is provided at the upper part of the inside of the device body. The spraying mechanism includes a mechanism block slidably connected to the middle of the upper part of the device body. A position groove is opened on both the left and right sides of the lower end of the mechanism block. A telescopic rod is fixedly connected inside the position groove. An extension rod is fixedly connected to the output end of the telescopic rod. A fixing ring is fixedly connected to the lower end of the extension rod. A fixing block is fixedly connected to the rear side of the lower end of the extension rod. A housing is fixedly connected to the rear end of the fixing block. A motor is fixedly connected inside the housing. A rotating rod is fixedly connected to the output end of the motor. The rotating rod is rotatably connected to the inside of the fixing ring. Multiple sprayers are fixedly connected to the upper end of the rotating rod. The sprayers are located above the conveyor belt.

[0007] Preferably, an installation mechanism is provided on the upper outer side of the device body. The installation mechanism includes a fixed frame fixedly connected to the middle of the inner side of the device body. The mechanism block is slidably connected to the inside of the device body and abuts against the upper end of the fixed frame. The fixed frame can support and block the mechanism block.

[0008] Preferably, rubber strips are fixedly connected to the front and rear ends of the upper side of the fixed frame, and the bottom surface of the mechanism block is in contact with the rubber strips. The elastic buffering properties of the rubber strips can prevent the bottom surface of the mechanism block from being damaged by hard impact with the fixed frame.

[0009] Preferably, the device body has position slots on both the left and right sides of the upper part of the device body. A motor is fixedly connected inside the position slot, and the motor serves as a power source to drive the operation of the locking structure.

[0010] Preferably, the upper end of the second position slot is connected to a rotating groove, and the output end of the second motor is fixedly connected to a semi-circular locking block. The semi-circular locking block is located inside the rotating groove, and the semi-circular locking block can rotate inside the rotating groove under the drive of the second motor.

[0011] Preferably, the outer left and right ends of the mechanism block are provided with slots corresponding to the position of the rotating groove. The position of the slots corresponds to the position of the rotating groove. When the mechanism block is installed in place, the slots and the rotating groove are at the same horizontal height.

[0012] Preferably, the outer diameter of the semicircular locking block is adapted to the inner diameter of the slot. The semicircular locking block is rotated and inserted into the slot to lock the mechanism block. The cooperation between the semicircular locking block and the slot achieves the vertical positioning and fixing of the mechanism block.

[0013] Preferably, handles are fixedly connected to the front and rear sides of the upper end of the mechanism block. The handles are arranged in an inverted U-shape on the top surface of the mechanism block, which facilitates the operator to lift and move the mechanism block.

[0014] This utility model has the following beneficial effects: 1. This utility model achieves height adjustment by setting a telescopic rod and extension rod below the mechanism block, and uses a motor to drive the rotating rod to rotate within the fixed ring to drive the sprayer to deflect at an angle. This solves the problem in the prior art that the spray range of the nozzle is fixed and cannot be adapted to the atomization of dumpling skins of different widths. It achieves the effect of flexibly adjusting the spray height and angle according to the width of the dumpling skin, ensuring the uniformity of atomization, and improving the applicability of the device. 2. This utility model solves the problem of complex fixing methods for spray components in the prior art, which makes it difficult to quickly replace and repair the sprayers. It achieves quick disassembly, assembly and repair of the spray mechanism, effectively improves maintenance efficiency, and avoids damage to the surface of the mechanism block during installation. Attached Figure Description

[0015] Figure 1 This is a perspective view of an atomizing device for dumpling production according to the present invention. Figure 2 This is a cross-sectional view of the spray mechanism of an atomizing device for dumpling production proposed in this utility model; Figure 3 This is a partial structural cross-sectional view of the spray mechanism of an atomizing device for dumpling production proposed in this utility model; Figure 4 This is a partial structural diagram of the spray mechanism of an atomizing device for dumpling production proposed in this utility model; Figure 5 This is a cross-sectional view of the installation mechanism of an atomizing device for dumpling production proposed in this utility model.

[0016] Legend: 1. Equipment body; 2. Spraying mechanism; 201. Mechanism block; 202. Position slot one; 203. Telescopic rod; 204. Extension rod; 205. Fixing ring; 206. Machine box; 207. Motor one; 208. Rotating rod; 209. Sprayer; 210. Fixing block; 3. Installation mechanism; 301. Fixing frame; 302. Rubber strip; 303. Position slot two; 304. Rotating groove; 305. Motor two; 306. Semi-circular locking block; 307. Locking slot; 308. Handle; 4. Machine tool; 5. Conveyor belt; 6. Inlet. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0018] Example: Please refer to Figures 1 to 5 This utility model provides an atomizing device for dumpling production, aiming to solve the problem in the prior art where the spray range of the nozzle of the dumpling atomizing device is fixed and cannot be adapted to atomizing dumpling skins of different widths.

[0019] Please refer to Figure 1 and Figure 2 The atomizing device for dumpling production includes a machine tool 4 and a device body 1 bolted to the middle of the upper end of the machine tool 4. A conveyor belt 5 for conveying materials is installed at the upper end of the machine tool 4. An inlet 6 is provided at the lower end of the device body 1 for the conveyor belt 5 to pass through. The conveyor belt 5 passes through the inlet 6 and penetrates the interior of the device body 1. A spraying mechanism 2 for humidifying the dumplings on the conveyor belt 5 is provided at the upper end of the interior of the device body 1. The spraying mechanism 2 includes a mechanism block 20 slidably connected to the middle of the upper end of the device body 1. 1. The mechanism block 201 can be inserted and pulled out vertically along the preset track or slot at the upper end of the device body 1. The lower left and right sides of the mechanism block 201 are provided with position slots 202. The interior of the position slots 202 is fixedly connected to a telescopic rod 203 by screws. The telescopic rod 203 can be a linear drive element such as an electric push rod or a cylinder. The output end of the telescopic rod 203 is fixedly connected to an extension rod 204. The extension rod 204 can reciprocate vertically following the telescopic rod 203's extension and retraction.

[0020] Please refer to Figure 3 and Figure 4The lower end of the extension rod 204 is fixedly connected to a circular retaining ring 205. Simultaneously, a retaining block 210 is fixedly connected to the rear side of the lower end of the extension rod 204. A housing 206 is fixedly connected to the rear end of the retaining block 210. A motor 207 is fixedly installed inside the housing 206. The output end of the motor 207 is fixedly connected to a rotating rod 208 via a coupling. The front end of the rotating rod 208 extends and rotatably connects to the inside of the retaining ring 205. The retaining ring 205 serves to support and position the suspended end of the rotating rod 208, preventing the rotating rod 208 from dangling. When the rotating rod 208 rotates, it shakes. Multiple sprayers 209 are fixedly connected to the upper end of the rotating rod 208 along the axial direction. The sprayers 209 are located above the conveyor belt 5, and the nozzles of the sprayers 209 face the conveying surface of the conveyor belt 5. The height of the sprayers 209 from the conveyor belt 5 can be adjusted by controlling the extension length of the telescopic rod 203. By controlling the motor 207 to drive the rotating rod 208 to rotate within the fixed ring 205, multiple sprayers 209 can be driven to rotate synchronously at an angle, thereby realizing flexible adjustment of the spray range and spray angle.

[0021] Please refer to Figure 2 and Figure 5 The installation mechanism 3 includes a fixed frame 301 that is welded to the middle of the inner side of the equipment body 1. The fixed frame 301 has a rectangular frame structure and is used to support the bottom of the mechanism block 201 that slides into the equipment body 1, preventing the mechanism block 201 from falling into the depth of the equipment body 1. The front and rear ends of the upper side of the fixed frame 301 are glued to the rubber strip 302 with elastic buffering function. When the mechanism block 201 is fully slid into the installation position, the bottom surface of the mechanism block 201 directly presses against the surface of the rubber strip 302. The rubber strip 302 can avoid hard impact damage between the surface of the mechanism block 201 and the metal fixed frame 301 by utilizing its own softness.

[0022] To lock and fix the mechanism block 201, recessed position grooves 303 are provided on both the left and right sides of the upper part of the equipment body 1. The upper end of the position grooves 303 is connected to a semi-circular rotating groove 304. A motor 305 is fixedly installed inside the position grooves 303 by bolts. The output shaft of the motor 305 extends vertically upward and is fixedly connected to a semi-circular locking block 306. The semi-circular locking block 306 is located inside the rotating groove 304 and can rotate with the motor 305. At the same time, recessed slots 307 are provided on both the left and right sides of the outer side of the mechanism block 201, corresponding to the positions of the rotating grooves 304 on the equipment body 1. The inner diameter of the slots 307 is the same as that of the semi-circular locking block. The outer diameter of 306 is compatible. When the mechanism block 201 slides vertically downward along the inner wall of the equipment body 1 until it touches the rubber strip 302, the slot 307 and the rotating slot 304 are at the same horizontal height and aligned with each other. The motor 2 305 is started to drive the semi-circular block 306 to rotate 180 degrees, so that the semi-circular block 306 can be screwed into the slot 307 from the rotating slot 304. Thus, the mechanism block 201 is locked inside the equipment body 1 by the limiting effect of the semi-circular block 306 in the vertical direction. The upper end of the mechanism block 201 is welded and fixed with a U-shaped handle 308 on both the front and rear sides. The operator can easily lift and move the mechanism block 201 by holding the handle 308.

[0023] As a preferred embodiment, in order to prevent the mechanism block 201 from being damaged by a hard collision with the fixed frame 301 during installation, rubber strips 302 are fixedly connected to both ends of the upper surface of the fixed frame 301 by adhesive. The rubber strips 302 are located between the bottom surface of the mechanism block 201 and the top surface of the fixed frame 301 and play the role of elastic buffering and sealing shockproof.

[0024] As another preferred embodiment, in order to ensure the stability of the mechanism block 201 after locking, the outer diameter of the semi-circular locking block 306 is adapted to the inner diameter of the slot 307. When the semi-circular locking block 306 rotates into the slot 307, the outer arc surface of the semi-circular locking block 306 can closely fit the inner arc surface of the slot 307, thereby limiting the displacement of the mechanism block 201 in the vertical direction.

[0025] As another preferred embodiment, in order to ensure that the conveyor belt 5 can pass smoothly through the equipment body 1 for material conveying, rectangular inlets 6 are provided on both sides of the lower end of the equipment body 1. The width of the inlet 6 is greater than the width of the conveyor belt 5, and the upper conveyor belt of the conveyor belt 5 passes horizontally through the inside of the inlet 6.

[0026] As another preferred embodiment, in order to facilitate the operator to grasp and move the mechanism block 201, handles 308 are welded and fixed on both the front and rear sides of the upper surface of the mechanism block 201. The handles 308 are inverted U-shaped metal rod structures and the surface is treated with anti-slip treatment.

[0027] Working principle: When it is necessary to spray dumplings of different specifications conveyed on the conveyor belt 5, in order to avoid the fixed spray range of the nozzles being unable to adapt to the atomization of dumpling skins of different widths, the spraying mechanism 2 fixed inside the upper part of the equipment body 1 is activated. When it is necessary to change the height of the sprayer 209, the telescopic rod 203 installed in the slot 202 on the left and right sides of the lower end of the mechanism block 201 is activated. The telescopic rod 203 drives the extension rod 204 to move in the vertical direction. The extension rod 204 drives the lower fixed ring 205 and the machine box 206 connected through the fixed block 210 to move synchronously, thereby achieving the purpose of changing the vertical distance between the sprayer 209 and the conveyor belt 5. When it is necessary to change the spray angle of the sprayer 209, the motor 207 inside the machine box 206 is started. The motor 207 drives the rotating rod 208 to rotate inside the fixed ring 205. The rotating rod 208 drives the multiple sprayers 209 fixed on the rotating rod 208 to rotate and deflect synchronously, thereby flexibly adjusting the spray direction of the sprayer 209. Through the combination of height adjustment and angle adjustment, the purpose of adjusting the spray parameters for different dumplings is achieved, thus avoiding the effect that the fixed spray range of the nozzle cannot adapt to the atomization of dumpling skins of different widths. When the mechanism block 201 needs to be repaired or replaced at any time, in order to avoid the situation where the sprayer 209 cannot be replaced or repaired quickly and in a timely manner, the operator holds the handle 308 and slides the mechanism block 201 vertically downward along the inside of the equipment body 1. The fixing frame 301 fixed in the middle of the inner side of the equipment body 1 is used to prevent the mechanism block 201 from falling into the depth of the equipment body 1. The rubber strip 302 at the upper end of the fixing frame 301 uses its own softness to avoid the surface of the mechanism block 201 from being bumped and damaged. When the slot 307 on the mechanism block 201 is aligned with the rotating groove 304 at the upper end of the position slot 2 303 of the equipment body 1, the motor 2 305 inside the position slot 2 303 is started to drive the semi-circular locking block 306 to rotate. After the semi-circular locking block 306 rotates and locks into the slot 307, the installation and locking operation of the mechanism block 201 is completed. The installation mechanism 3 achieves the purpose of repairing and replacing the fixed mechanism block 201 at any time, and achieves the effect of avoiding the situation where the sprayer 209 cannot be replaced or repaired quickly and in a timely manner.

Claims

1. An atomizing device for dumpling production, comprising: The machine tool (4), the conveyor belt (5) and the equipment body (1) fixedly connected to the middle of the upper end of the machine tool (4) are provided. The conveyor belt (5) is installed at the upper end of the machine tool (4) and passes through the inlet (6) opened at the lower end of the equipment body (1). The upper end of the equipment body (1) is provided with a spraying mechanism (2). The spraying mechanism (2) is characterized in that it includes a mechanism block (201) slidably connected to the middle of the upper end of the equipment body (1). The lower end of the mechanism block (201) is provided with a position groove (202) on both the left and right sides. A telescopic rod (203) is fixedly connected inside the position groove (202). An extension rod (204) is fixedly connected to the output end of the telescopic rod (203). A fixing ring (205) is fixedly connected to the lower end of the extension rod (204). A fixing block (210) is fixedly connected to the rear side of the lower end of the extension rod (204). A housing (206) is fixedly connected to the rear end of the fixing block (210). A motor (207) is fixedly connected inside the housing (206). A rotating rod (208) is fixedly connected to the output end of the motor (207). A plurality of sprayers (209) are fixedly connected to the upper end of the rotating rod (208).

2. The atomizing device for dumpling production according to claim 1, characterized in that, An installation mechanism (3) is provided on the upper outer side of the device body (1). The installation mechanism (3) includes a fixed frame (301) fixedly connected to the middle of the inner side of the device body (1). The mechanism block (201) is slidably connected to the inside of the device body (1) and abuts against the upper end of the fixed frame (301).

3. The atomizing device for dumpling production according to claim 2, characterized in that, Rubber strips (302) are fixedly connected to the front and rear ends of the upper side of the fixed frame (301), and the bottom surface of the mechanism block (201) is in contact with the rubber strips (302).

4. The atomizing device for dumpling production according to claim 2, characterized in that, The upper left and right sides of the inside of the device body (1) are provided with position slots 2 (303), and motor 2 (305) is fixedly connected inside the position slots 2 (303).

5. The atomizing device for dumpling production according to claim 4, characterized in that, The upper end of the second position slot (303) is connected to a rotating slot (304), and the output end of the second motor (305) is fixedly connected to a semi-circular locking block (306), which is located inside the rotating slot (304).

6. The atomizing device for dumpling production according to claim 5, characterized in that, The outer left and right ends of the mechanism block (201) are provided with slots (307) corresponding to the positions of the rotating groove (304).

7. The atomizing device for dumpling production according to claim 6, characterized in that, The outer diameter of the semicircular locking block (306) is adapted to the inner diameter of the slot (307), and the semicircular locking block (306) is inserted into the slot (307) by rotation.

8. The atomizing device for dumpling production according to claim 1, characterized in that, The upper end of the mechanism block (201) is fixedly connected to handles (308) on both the front and rear sides.

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