Miniature interface data line automatic welding device

Abstract

The utility model discloses a kind of miniature interface data line automatic welding devices, belong to welding device technical field, the miniature interface data line automatic welding device, including first support rod, between every two first support rod inside, first reinforcing block is fixedly connected, transmission feeding assembly is installed between multiple first support rod and second support rod top, the transmission feeding assembly can provide the effect of automatic feeding for data line, between two first reinforcing block inside, U-shaped mounting is fixedly connected, hydraulic cylinder is installed in U-shaped mounting top, welding device is installed in hydraulic cylinder bottom, feeding assembly is installed on U-shaped mounting, the utility model is provided with transmission feeding assembly, miniature interface and data line can be automatically transported to welding position without artificial feeding one by one, can greatly shorten feeding time, realize continuous efficient production, and reduce manual participation, reduce worker labor intensity.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, and in particular to an automatic welding device for miniature interface data cables. Background Technology

[0002] With the improvement of people's living standards, mobile devices such as mobile phones are becoming more and more common. As an essential accessory for connecting mobile devices and computers, the demand for data cables has increased significantly. Traditional manual soldering is slow and inefficient, and cannot meet the needs of large-scale production. Manual soldering requires a large amount of labor. With the continuous rise in labor costs, production costs also increase. Using automatic soldering equipment can reduce reliance on manual labor, reduce labor costs, and improve the economic benefits of enterprises. Various electronic products have increasingly higher requirements for data cable interfaces, requiring their frame structure to be robust and stable to cope with high-frequency plugging and unplugging.

[0003] Most existing welding methods are done manually. When welding manually, the quality is greatly affected by the worker's skill level and working conditions, which can easily lead to weak welds and uneven solder distribution. At the same time, the welding process can also produce toxic gases and ultraviolet rays, which can harm the health of workers.

[0004] Therefore, there is an urgent need to provide an automatic soldering device for miniature interface data cables to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an automatic soldering device for miniature interface data cables.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: providing an automatic welding device for miniature interface data cables, including a first support rod, a first reinforcing block fixedly connected between the inner sides of every two first support rods, and a second reinforcing block fixedly connected to the rear ends of both sets of first support rods; Each of the two second reinforcing blocks is fixedly connected to a second support rod at its rear end. A transmission feeding assembly is installed between the top of the multiple first support rods and the second support rods. The transmission feeding assembly can provide automatic feeding for the data cable. A U-shaped mounting component is fixedly connected between the inner sides of the two first reinforcing blocks. A hydraulic cylinder is mounted on the top of the U-shaped mounting component, a welder is mounted on the bottom of the hydraulic cylinder, and a feeding assembly is mounted on the U-shaped mounting component.

[0007] The present invention is further configured such that: the transmission feeding assembly includes a mounting plate fixedly connected between the upper ends of the first support rod and the second support rod; mounting holes are provided on the inner sides of both mounting plates; a mounting groove is provided inside one of the mounting plates; transmission rods are rotatably connected to both sides of the inner walls of both mounting plates; a motor is installed on one side of the front end of one of the mounting plates; first transmission rollers are fixedly connected to the outer surfaces of both transmission rods; a first transmission belt is provided between the outer walls of the two first transmission rollers; multiple clamping members are fixedly connected to the front end of the outer surface of the first transmission belt; second transmission rollers are fixedly connected to the rear ends of the outer surfaces of both transmission rods; two limiting rings are fixedly connected to both of the two second transmission rollers; a second transmission belt is installed between the outer surfaces of the two second transmission rollers; multiple fixing blocks are fixedly connected to both the upper and lower ends of the second transmission belt; positioning members are fixedly connected to the multiple fixing blocks.

[0008] The above technical solution involves first inserting the data cable processing end into the corresponding positioning component, then inserting the tail end of the data cable into the corresponding clamping component, and then starting the motor to drive the corresponding transmission rod to rotate. The transmission rod also drives the corresponding first and second transmission rollers to rotate. Subsequently, the first and second transmission belts drive another first and second transmission rollers to rotate. At the same time, the first and second transmission belts drive the clamping component and the positioning component to rotate synchronously, thereby achieving the purpose of transmission and feeding.

[0009] The present invention is further configured such that: one of the transmission rods passes through the mounting plate, and the motor output end is fixedly connected to the front end of the transmission rod.

[0010] With the above technical solution, the motor output end is directly fixedly connected to the transmission rod, which can reduce intermediate links in the power transmission process, reduce energy loss, improve transmission efficiency, and enable the power to be transmitted to the transmission rod more accurately and quickly, thereby driving the first transmission roller, the second transmission roller and other components to rotate, ensuring the stability and timeliness of the feeding transmission.

[0011] The present invention is further configured such that the inner sides of the first transmission belt and the second transmission belt are in close contact with the outer sides of the corresponding first transmission roller and the second transmission roller.

[0012] Through the above technical solution, the close fit can generate sufficient friction between the first and second transmission belts and the first and second transmission rollers. According to the belt drive principle, relying on this friction, the power output by the motor can be effectively transmitted from the first and second transmission rollers to the first and second transmission belts, thereby driving the clamping and positioning parts on the first and second transmission belts to move and realize the feeding function.

[0013] The present invention is further configured such that the distance between any two clamping members and positioning members is equal, and that any two clamping members and positioning members are parallel to each other.

[0014] The above technical solutions ensure that the equal spacing of each data line keeps its position consistent during transmission, which facilitates subsequent processes and improves product quality. The parallelism of the data lines ensures that they will not tilt or twist during transmission, avoiding processing errors caused by positional deviations and helping to improve overall production accuracy.

[0015] The present invention is further configured such that: the feeding assembly includes a feeding plate fixedly connected to the U-shaped mounting component, the rear end of the U-shaped mounting component is fixedly connected to a mounting box, the top of the mounting box is fixedly connected to a feeding box, and a hydraulic rod is installed at the rear end of the mounting box.

[0016] The above technical solution involves first sliding the end into the feeding box, then using gravity to slide the bottom end into the feeding plate, and finally activating the hydraulic rod to push the end to the processing position.

[0017] The present invention is further configured such that: a push block is fixedly connected to the front end of the hydraulic rod, and the inner wall of the feeding plate matches the push block.

[0018] Through the above technical solution, the setting of the push block increases the contact area between the hydraulic rod and the end, which can apply the pushing force more smoothly and avoid uneven force on the end and skewing during pushing. The inner wall of the feeding plate matches the push block, which can constrain the movement trajectory of the push block and prevent the push block from deviating or shaking during pushing, ensuring that the end can be accurately pushed to the preset processing position.

[0019] The beneficial effects of this utility model are as follows: 1. By setting up a transmission feeding component, this utility model can automatically transport micro interfaces and data cables to the welding position without manual feeding, which can significantly shorten the feeding time, achieve continuous and efficient production, reduce manual intervention, and reduce the labor intensity of workers; 2. By setting up a feeding component, this utility model can put in multiple miniature interface heads at once, reducing the trouble of frequent feeding. At the same time, gravity is used to make the heads slide into the feeding plate automatically, which can realize the initial conveying of materials without the need for a complex power mechanism, thus improving the feeding efficiency. Moreover, the process is stable and reliable and is not prone to jamming. Attached Figure Description

[0020] Figure 1 This is a first-view structural diagram of the present invention; Figure 2 This is a second-view structural diagram of the present invention; Figure 3This is a schematic diagram of the first part of the transmission and feeding assembly of this utility model; Figure 4 This is a schematic diagram of the second part of the transmission and feeding assembly of this utility model.

[0021] In the diagram: 1. First support rod; 2. First reinforcing block; 3. Second reinforcing block; 4. Second support rod; 5. Transmission feeding assembly; 501. Mounting plate; 502. Mounting hole; 503. Mounting groove; 504. Motor; 505. Transmission rod; 506. First transmission roller; 507. First transmission belt; 508. Clamping component; 509. Second transmission roller; 5010. Limiting ring; 5011. Second transmission belt; 5012. Fixing block; 5013. Positioning component; 6. U-shaped mounting component; 7. Hydraulic cylinder; 8. Welding device; 9. Feeding assembly; 901. Feeding plate; 902. Mounting box; 903. Feeding box; 904. Hydraulic rod. Detailed Implementation

[0022] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0023] Please see Figure 1 - Figure 4An automatic welding device for miniature interface data cables includes a first support rod 1. A first reinforcing block 2 is fixedly connected between the inner sides of every two first support rods 1. A second reinforcing block 3 is fixedly connected to the rear ends of both sets of first support rods 1. A second support rod 4 is fixedly connected to the rear ends of both second reinforcing blocks 3. A transmission feeding assembly 5 is installed between the tops of the multiple first support rods 1 and second support rods 4. The transmission feeding assembly 5 includes a mounting plate 501 fixedly connected between the upper ends of the first support rods 1 and second support rods 4. Mounting holes 502 are formed on the inner sides of both mounting plates 501. A mounting groove 503 is formed inside one of the mounting plates 501. Transmission feeders are rotatably connected to both sides of the inner walls of the two mounting plates 501. The moving rod 505 has a motor 504 mounted on one side of the front end of a mounting plate 501. First transmission rollers 506 are fixedly connected to the outer surfaces of both transmission rods 505. A first transmission belt 507 is positioned between the outer walls of the two first transmission rollers 506. Multiple clamping pieces 508 are fixedly connected to the front end of the outer surface of the first transmission belt 507. Second transmission rollers 509 are fixedly connected to the rear ends of the outer surfaces of both transmission rods 505. Two limiting rings 5010 are fixedly connected to each of the two second transmission rollers 509. A second transmission belt 5011 is installed between the outer surfaces of the two second transmission rollers 509. Multiple fixing blocks 5012 are fixedly connected to both the upper and lower ends of the second transmission belt 5011. Positioning components 5013 are fixedly connected to each of the 12 components. First, the wire harness at the processing end of the data cable is inserted into the corresponding positioning component 5013. Then, the tail end of the data cable is inserted into the corresponding clamping component 508. Next, the motor 504 is started, causing the motor 504 to drive the corresponding transmission rod 505 to rotate. The transmission rod 505 also drives the corresponding first transmission roller 506 and second transmission roller 509 to rotate. Then, the first transmission belt 507 and the second transmission belt 5011 drive another first transmission roller 506 and second transmission roller 509 to rotate. At the same time, the first transmission belt 507 and the second transmission belt 5011 drive the clamping component 508 and the positioning component 5013 to rotate. 13. Synchronous rotation to achieve the purpose of material feeding through transmission. One of the transmission rods 505 passes through the mounting plate 501, and the output end of the motor 504 is fixedly connected to the front end of the transmission rod 505. The direct fixed connection between the output end of the motor 504 and the transmission rod 505 can reduce intermediate links in the power transmission process, reduce energy loss, improve transmission efficiency, and the power can be transmitted to the transmission rod 505 more accurately and quickly, thereby driving the first transmission roller 506, the second transmission roller 509 and other components to rotate, ensuring the stability and timeliness of the material feeding transmission. The inner sides of the first transmission belt 507 and the second transmission belt 5011 are tightly fitted with the outer sides of the corresponding first transmission roller 506 and the second transmission roller 509.The close fit allows sufficient friction to be generated between the first transmission belt 507 and the second transmission belt 5011 and the first transmission roller 506 and the second transmission roller 509. According to the belt drive principle, relying on this friction, the power output by the motor 504 can be effectively transmitted from the first transmission roller 506 and the second transmission roller 509 to the first transmission belt 507 and the second transmission belt 5011, thereby driving the clamping parts 508 and the positioning parts 5013 on the first transmission belt 507 and the second transmission belt 5011 to move, realizing the feeding function. The distance between each pair of clamping parts 508 and positioning parts 5013 is equal, and each pair of clamping parts 508 and positioning parts 5013 is parallel to each other. The equal spacing ensures that the position of each data cable remains consistent during the transmission process, which is convenient for subsequent processes and improves product quality. The parallelism ensures that the data cables will not tilt or twist during transmission, avoiding processing errors caused by positional deviations and helping to improve overall production accuracy. like Figure 1 and Figure 2 As shown, the transmission feeding assembly 5 can provide automatic feeding for the data cable. A U-shaped mounting piece 6 is fixedly connected between the inner sides of the two first reinforcing blocks 2. A hydraulic cylinder 7 is installed on the top of the U-shaped mounting piece 6, and a welder 8 is installed on the bottom of the hydraulic cylinder 7. A feeding assembly 9 is installed on the U-shaped mounting piece 6. The feeding assembly 9 includes a feeding plate 901 fixedly connected to the U-shaped mounting piece 6. A mounting box 902 is fixedly connected to the rear end of the U-shaped mounting piece 6. A feeding box 903 is fixedly connected to the top of the mounting box 902. A hydraulic rod 904 is installed at the rear end of the mounting box 902. First, the end is slid into the feeding box 903. Then, under the action of gravity, the bottom end slides into the feed plate 901, and then the hydraulic rod 904 is activated to push the end to the processing position. The front end of the hydraulic rod 904 is fixedly connected to a push block, and the inner wall of the feed plate 901 matches the push block. The push block increases the contact area between the hydraulic rod 904 and the end, which can apply the pushing force more smoothly and avoid uneven force on the end during pushing and tilting. The inner wall of the feed plate 901 matches the push block, which can constrain the movement trajectory of the push block and prevent the push block from deviating or shaking during the pushing process, ensuring that the end can be accurately pushed to the preset processing position.

[0024] In use, the wire harness at the data cable processing end is first inserted into the corresponding positioning member 5013, and then the tail end of the data cable is inserted into the corresponding clamping member 508. Then, the motor 504 is started, causing the motor 504 to drive the corresponding transmission rod 505 to rotate. The transmission rod 505 also drives the corresponding first transmission roller 506 and second transmission roller 509 to rotate. Then, the first transmission belt 507 and the second transmission belt 5011 drive the other first transmission roller 506 and the second transmission roller 509 to rotate. At the same time, the first transmission belt 507 and the second transmission belt 5011 drive the clamping member 508 and the positioning member 5013 to rotate synchronously, thereby achieving the purpose of transmission and feeding. Then, the end is slid into the feeding box 903. Then, the bottom end slides into the feeding plate 901 under the action of gravity. Then, the hydraulic rod 904 is started to push the end to the processing position. Finally, the welding machine 8 is driven by the hydraulic cylinder 7 to perform welding.

[0025] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automatic soldering device for miniature interface data cables, comprising a first support rod (1), characterized in that: A first reinforcing block (2) is fixedly connected between the inner sides of each pair of first support rods (1), and a second reinforcing block (3) is fixedly connected to the rear end of each pair of first support rods (1). The rear ends of the two second reinforcing blocks (3) are fixedly connected to the second support rods (4), and a transmission feeding assembly (5) is installed between the top of the multiple first support rods (1) and the second support rods (4). The transmission feeding assembly (5) can provide automatic feeding for the data cable. A U-shaped mounting piece (6) is fixedly connected between the inner sides of the two first reinforcing blocks (2). A hydraulic cylinder (7) is mounted on the top of the U-shaped mounting piece (6), a welder (8) is mounted on the bottom of the hydraulic cylinder (7), and a feeding assembly (9) is mounted on the U-shaped mounting piece (6).

2. The automatic soldering device for miniature interface data cables according to claim 1, characterized in that: The transmission feeding assembly (5) includes a mounting plate (501) fixedly connected between the upper ends of the first support rod (1) and the second support rod (4). Mounting holes (502) are provided on the inner sides of both mounting plates (501), and a mounting groove (503) is provided inside one of the mounting plates (501). Transmission rods (505) are rotatably connected to both sides of the inner walls of both mounting plates (501). A motor (504) is mounted on one side of the front end of one of the mounting plates (501). First transmission rollers (506) are fixedly connected to the outer surfaces of both transmission rods (505). The outer walls of the two first transmission rollers (506) are... A first transmission belt (507) is provided between the two transmission rods (505). Multiple clamping parts (508) are fixedly connected to the front end of the outer surface of the first transmission belt (507). A second transmission roller (509) is fixedly connected to the rear end of the outer surface of the two transmission rods (505). Two limiting rings (5010) are fixedly connected to the two second transmission rollers (509). A second transmission belt (5011) is installed between the outer surfaces of the two second transmission rollers (509). Multiple fixing blocks (5012) are fixedly connected to the upper and lower ends of the second transmission belt (5011). Positioning parts (5013) are fixedly connected to the multiple fixing blocks (5012).

3. The automatic soldering device for miniature interface data cables according to claim 2, characterized in that: One of the drive rods (505) passes through the mounting plate (501), and the output end of the motor (504) is fixedly connected to the front end of the drive rod (505).

4. The automatic soldering device for miniature interface data cables according to claim 2, characterized in that: The inner sides of the first transmission belt (507) and the second transmission belt (5011) are closely fitted with the outer sides of the corresponding first transmission roller (506) and second transmission roller (509).

5. The automatic soldering device for miniature interface data cables according to claim 2, characterized in that: The distance between each pair of clamping members (508) and positioning members (5013) is equal, and each pair of clamping members (508) and positioning members (5013) is parallel to each other.

6. The automatic soldering device for miniature interface data cables according to claim 1, characterized in that: The feeding assembly (9) includes a feeding plate (901) fixedly connected to the U-shaped mounting piece (6), a mounting box (902) fixedly connected to the rear end of the U-shaped mounting piece (6), a feeding box (903) fixedly connected to the top of the mounting box (902), and a hydraulic rod (904) installed at the rear end of the mounting box (902).

7. The automatic soldering device for miniature interface data cables according to claim 6, characterized in that: The front end of the hydraulic rod (904) is fixedly connected to a push block, and the inner wall of the feed plate (901) matches the push block.

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