A wide range power regulation welding power module

Abstract

The utility model relates to welding device technical field provides a kind of welding power module of wide-range power regulation, including base and mounting bracket;The side of the base is fixed with mounting bracket, and the top of the base is equipped with clamping structure;The clamping structure includes the rotation groove of being equipped in the top of base.The utility model is equipped with clamping structure, and rotating threaded rod makes and its outer wall on the clamping plate on its outer wall move, and then make respectively to the separated operation of multiple sets of threaded rod to make clamping plate to the product of different sizes is clamped positioning, and start drive motor to make output gear rotate inside rotation groove, and output gear and gear slot are engaged in each other to make clamping seat rotate inside rotation groove, to reach the purpose of being convenient for clamping and rotating adjustment to the product of different sizes.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, and in particular to a welding power supply module with wide-range power adjustment. Background Technology

[0002] In order to facilitate the production and processing of products, welding is an essential process, which requires the use of welding equipment.

[0003] To this end, patent CN207757066U discloses a welding device for welding electrode tabs. The welding device includes a welding head, a welding base, and a heating assembly. The welding head and welding base can be close to or far from each other, and the heating assembly is located on the welding base to heat it. According to this invention, the welding device can increase the range of welding parameters, effectively improve welding cracks and incomplete welds, improve welding precision, and thus improve welding results.

[0004] The welding device described above is difficult to adjust the power of the welding power source and cool the power module, resulting in excessively high power supply temperature that affects the welding effect and thus limits its application in the processing. Utility Model Content

[0005] The purpose of this invention is to provide a welding power supply module with a wide range of power adjustment to solve the problem that existing welding devices are not convenient for adjusting power.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a welding power supply module with wide-range power adjustment, including a base and a mounting bracket;

[0007] A mounting bracket is fixed to one side of the base, and a clamping structure is provided at the top of the base;

[0008] The clamping structure includes a rotating groove at the top of the base, a clamping seat inside the rotating groove, a reserved groove evenly provided at the top of the clamping seat, a threaded rod passing through the reserved groove, a clamping plate evenly provided inside the reserved groove, a toothed groove at the bottom of the clamping seat, a drive motor installed at the bottom of the base below the rotating groove, and an output gear at the top of the drive motor.

[0009] A mounting base is provided above the base, an adjustment structure is provided on the top of the mounting frame, and a welding structure is installed inside the mounting base.

[0010] Preferably, the threaded rod extends through the interior of the clamping plate, and the threaded rod is threadedly connected to the clamping plate.

[0011] Preferably, the output gear extends into the interior of the slot, and the outer side of the output gear meshes with the inner side of the slot.

[0012] Preferably, the adjustment structure includes a slide groove formed on the top of the mounting bracket, a sliding block is provided inside the slide groove, an output motor is installed on one side of the sliding block, a bidirectional lead screw is installed on the top of the mounting bracket on one side of the slide groove, and an electric push rod is provided on one side of the bidirectional lead screw.

[0013] Preferably, the sliding block is slidably connected inside the slide groove, and one side of the output motor is connected to one side of the mounting base.

[0014] Preferably, the electric push rod extends into the interior of the slide groove, passes through the interior of the sliding block, and is threadedly connected to the sliding block.

[0015] Preferably, the welding structure includes a power supply body installed inside the mounting base, a welding head installed at the bottom end of the mounting base below the power supply body, a PLC controller installed on the outer wall of the mounting base outside the power supply body, a water storage tank installed on the outer wall of the mounting base on one side of the PLC controller, a micro water pump installed on one side of the water storage tank, and a cooling pipe provided on one side of the micro water pump.

[0016] Preferably, one side of the cooling pipe is designed in a spiral shape, and the cooling pipe extends to the outside of the power supply body inside the mounting base.

[0017] Preferably, the side of the cooling pipe away from the micro water pump is connected to the side of the water storage tank.

[0018] The welding power supply module with wide-range power adjustment provided by this utility model has the following advantages:

[0019] By setting up a clamping structure, rotating the threaded rod causes the clamping plate on its outer wall to move on its outer wall, thereby allowing multiple sets of threaded rods to be operated separately so that the clamping plate can clamp and position products of different sizes. The drive motor is started so that the output gear rotates inside the rotating groove. The output gear meshes with the tooth groove, thereby causing the clamping seat to rotate inside the rotating groove, thus achieving the purpose of facilitating the clamping and rotation adjustment of products of different sizes.

[0020] By incorporating a welded structure, a micro water pump is activated to discharge the coolant from the water tank into the cooling pipe. The cooling pipe is spirally designed and wraps around the outside of the power supply unit. One side of the cooling pipe is connected to the other side of the water tank, allowing the coolant to circulate between the water tank and the cooling pipe to cool the power supply unit. This facilitates power adjustment and cooling of the power supply unit. Attached Figure Description

[0021] Figure 1 This is a front-view three-dimensional schematic diagram of the present invention;

[0022] Figure 2 This is a top-view three-dimensional schematic diagram of the present invention;

[0023] Figure 3 This is a three-dimensional side view sectional diagram of the present invention;

[0024] Figure 4 This is a three-dimensional top-view cross-sectional diagram of the present invention;

[0025] Figure 5 This is a partial cross-sectional three-dimensional schematic diagram of the present invention.

[0026] The reference numerals in the diagram are as follows: 1. Base; 2. Mounting bracket; 3. Clamping structure; 301. Rotary groove; 302. Clamping seat; 303. Reserved groove; 304. Threaded rod; 305. Clamping plate; 306. Toothed groove; 307. Drive motor; 308. Output gear; 4. Mounting seat; 5. Adjustment structure; 501. Slide groove; 502. Sliding block; 503. Output motor; 504. Bidirectional lead screw; 505. Electric push rod; 6. Welding structure; 601. Power supply body; 602. Welding head; 603. PLC controller; 604. Water tank; 605. Miniature water pump; 606. Cooling pipe. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1 - Figure 5 The present invention provides a welding power supply module with wide-range power adjustment, including a base 1 and a mounting bracket 2.

[0029] Reference Figure 1 - Figure 3As shown, a mounting bracket 2 is fixed on one side of the base 1, and a clamping structure 3 is provided at the top of the base 1. The clamping structure 3 includes a rotating groove 301 at the top of the base 1, a clamping seat 302 is provided inside the rotating groove 301, a reserved groove 303 is evenly provided at the top of the clamping seat 302, a threaded rod 304 passes through the reserved groove 303, and a clamping plate 305 is evenly provided inside the reserved groove 303. A toothed groove 306 is provided at the bottom of the clamping seat 302, and a drive motor 307 is installed at the bottom of the base 1 below the rotating groove 301. An output gear 308 is provided at the top of the drive motor 307, the threaded rod 304 passes through the interior of the clamping plate 305, and the threaded rod 304 is threadedly connected to the clamping plate 305. The output gear 308 extends into the interior of the rotating groove 301, and the outer side of the output gear 308 meshes with the inner side of the toothed groove 306.

[0030] In order to prevent the product from shifting position and improve the welding effect during the welding process, a clamping structure 3 is provided, so that the clamping seat 302 is rotatably connected inside the rotating groove 301, and the toothed groove 306 at the bottom of the clamping seat 302 meshes with the output gear 308. Then, the drive motor 307 is started to rotate the output gear 308, which in turn drives the clamping seat 302 to rotate inside the rotating groove 301 to adjust the position. By rotating multiple sets of threaded rods 304, the clamping plates 305 that are threaded to them move on the outer wall of the threaded rods 304, so that the multiple sets of clamping plates 305 clamp and limit the product to meet the needs of limiting products of different sizes, thereby greatly increasing the practicality of the device.

[0031] Reference Figure 1 and Figure 4 As shown, a mounting base 4 is provided above the base 1, and an adjustment structure 5 is provided on the top of the mounting frame 2. The adjustment structure 5 includes a slide groove 501 provided on the top of the mounting frame 2. A sliding block 502 is provided inside the slide groove 501. An output motor 503 is installed on one side of the sliding block 502. A two-way lead screw 504 is installed on the top of the mounting frame 2 on one side of the slide groove 501. An electric push rod 505 is provided on one side of the two-way lead screw 504. The sliding block 502 is slidably connected inside the slide groove 501. One side of the output motor 503 is connected to one side of the mounting base 4. The electric push rod 505 extends into the interior of the slide groove 501 and passes through the interior of the sliding block 502. The electric push rod 505 and the sliding block 502 are threadedly connected.

[0032] In order to facilitate the adjustment of the position of the mounting base 4 during the welding process of the device, an adjustment structure 5 is provided. The output motor 503 is started to move the bidirectional lead screw 504 inside the slide groove 501. The sliding block 502 is threadedly connected to the outer wall of the bidirectional lead screw 504, so that the sliding block 502 moves on the outer wall of the bidirectional lead screw 504 inside the slide groove 501. An electric push rod 505 is installed on one side of the sliding block 502, and one side of the electric push rod 505 is connected to one side of the mounting base 4 to facilitate the adjustment of the horizontal position of the mounting base 4, thereby greatly increasing the practicality of the device.

[0033] Reference Figure 1 and Figure 5 As shown, a welding structure 6 is installed inside the mounting base 4. The welding structure 6 includes a power supply body 601 installed inside the mounting base 4. A welding head 602 is installed at the bottom of the mounting base 4 below the power supply body 601. A PLC controller 603 is installed on the outer wall of the mounting base 4 outside the power supply body 601. A water storage tank 604 is installed on the outer wall of the mounting base 4 on one side of the PLC controller 603. A micro water pump 605 is installed on one side of the water storage tank 604. A cooling pipe 606 is provided on one side of the micro water pump 605. One side of the cooling pipe 606 is designed in a spiral shape. The cooling pipe 606 extends to the outside of the power supply body 601 inside the mounting base 4. The side of the cooling pipe 606 away from the micro water pump 605 is connected to the side of the water storage tank 604.

[0034] In order to improve the welding effect during the welding process, a welding structure 6 is set up so that the power supply body 601 supplies power to the welding head 602. The power of the power supply body 601 is controlled by the PLC controller 603. In order to prevent the power supply body 601 from overheating during long-term use and affecting the welding effect, the cooling pipe 606 is filled with coolant to cool the power supply body 601. The micro water pump 605 is started to discharge the coolant in the water tank 604 into the cooling pipe 606. The side of the cooling pipe 606 away from the micro water pump 605 is connected to the side of the water tank 604, so that the coolant in the micro water pump 605 is discharged back into the water tank 604 for coolant circulation, thereby improving the cooling effect and greatly increasing the practicality of the device.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A welding power supply module with wide-range power adjustment, comprising a base (1) and a mounting bracket (2); Its features are: A mounting bracket (2) is fixed on one side of the base (1), and a clamping structure (3) is provided at the top of the base (1); The clamping structure (3) includes a rotating groove (301) opened at the top of the base (1), a clamping seat (302) is provided inside the rotating groove (301), a reserved groove (303) is evenly opened at the top of the clamping seat (302), a threaded rod (304) passes through the reserved groove (303), a clamping plate (305) is evenly arranged inside the reserved groove (303), a toothed groove (306) is opened at the bottom of the clamping seat (302), a drive motor (307) is installed at the bottom of the base (1) below the rotating groove (301), and an output gear (308) is provided at the top of the drive motor (307). A mounting base (4) is provided above the base (1), an adjustment structure (5) is provided on the top of the mounting bracket (2), and a welding structure (6) is installed inside the mounting base (4).

2. The welding power supply module with wide-range power adjustment according to claim 1, characterized in that: The threaded rod (304) passes through the interior of the clamping plate (305), and the threaded rod (304) is threadedly connected to the clamping plate (305).

3. The welding power supply module with wide-range power adjustment according to claim 1, characterized in that: The output gear (308) extends into the interior of the slot (301), and the outer side of the output gear (308) meshes with the inner side of the tooth groove (306).

4. The welding power supply module with wide-range power adjustment according to claim 1, characterized in that: The adjustment structure (5) includes a slide groove (501) opened on the top of the mounting bracket (2), a sliding block (502) is provided inside the slide groove (501), an output motor (503) is installed on one side of the sliding block (502), a two-way lead screw (504) is installed on the top of the mounting bracket (2) on one side of the slide groove (501), and an electric push rod (505) is provided on one side of the two-way lead screw (504).

5. A welding power supply module with wide-range power adjustment according to claim 4, characterized in that: The sliding block (502) is slidably connected inside the slide groove (501), and one side of the output motor (503) is connected to one side of the mounting base (4).

6. A welding power supply module with wide-range power adjustment according to claim 4, characterized in that: The electric push rod (505) extends into the interior of the slide groove (501), the electric push rod (505) passes through the interior of the sliding block (502), and the electric push rod (505) and the sliding block (502) are threadedly connected.

7. A welding power supply module with wide-range power adjustment according to claim 1, characterized in that: The welding structure (6) includes a power supply body (601) installed inside the mounting base (4). A welding head (602) is installed at the bottom of the mounting base (4) below the power supply body (601). A PLC controller (603) is installed on the outer wall of the mounting base (4) outside the power supply body (601). A water storage tank (604) is installed on the outer wall of the mounting base (4) on one side of the PLC controller (603). A micro water pump (605) is installed on one side of the water storage tank (604). A cooling pipe (606) is provided on one side of the micro water pump (605).

8. A welding power supply module with wide-range power adjustment according to claim 7, characterized in that: The cooling pipe (606) has a spiral design on one side and extends to the outside of the power supply body (601) inside the mounting base (4).

9. A welding power supply module with wide-range power adjustment according to claim 7, characterized in that: The cooling pipe (606) is connected to the side of the water tank (604) away from the micro water pump (605).

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