High-efficiency wall-breaking sludge conditioning device
Patent Information
- Application Number
- CN202522617841.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-10
AI Technical Summary
In existing wastewater and sludge treatment devices, impurities tend to accumulate at the bottom corners of the pressure plate, affecting the squeezing effect.
The design includes a cleaning component and an auxiliary cleaning component, including a guide rail, a slider, an external rod, a cleaning plate, and an electric push rod. The hydraulic cylinder moves the pressure plate upward to the top of the cleaning plate, and the slider drives the external rod and the cleaning plate to move synchronously. The cleaning plate fits against the bottom of the pressure plate to clean impurities.
It effectively prevents impurities from accumulating at the bottom corners of the pressure plate, maintains the squeezing effect of the pressure plate, and improves the efficiency and quality of sludge treatment.
Smart Images

Figure CN224930439U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater and sludge treatment technology, specifically to a high-efficiency cell wall breaking sludge conditioning device. Background Technology
[0002] Wastewater refers to water bodies generated by humans in production, daily life or other activities that have lost their original function or have been polluted and fail to meet discharge standards. They need to be treated before they can be safely discharged, reused or disposed of. Wastewater needs to be treated by breaking down the sludge inside through a conditioning device.
[0003] In existing wastewater treatment methods, sludge is transported to a conditioning device via a conveyor system and then moved downwards by a hydraulic cylinder. This hydraulic cylinder compresses the sludge, causing it to break down its cell walls. However, after prolonged use, impurities tend to accumulate at the bottom corners of the pressure plate, affecting its compressing efficiency. Therefore, a more efficient sludge conditioning device that addresses these shortcomings is needed to improve the overall performance. Utility Model Content
[0004] The purpose of this invention is to provide a highly efficient sludge conditioning device for cell wall disruption, thereby solving the problems mentioned in the background section. To solve these technical problems, this invention is achieved through the following technical solution:
[0005] This utility model is a high-efficiency cell wall breaking sludge conditioning device, comprising:
[0006] A sludge conditioning component, the sludge conditioning component including a frame;
[0007] The cleaning assembly includes a guide rail, a slider, an external rod, and a cleaning plate. The guide rail is arranged in two sets and fixed to the upper inner side of the frame. The slider is slidably connected to the surface of the guide rail. The external rod is fixed to the opposite end of the slider. The cleaning plate is located on the side below the external rod laterally adjacent to it.
[0008] Preferably, the sludge conditioning component further includes a hydraulic cylinder and a pressure plate; the hydraulic cylinder is fixed to the middle of the top of the frame, and the pressure plate is located in the center of the inner side of the frame.
[0009] Preferably, a docking rod is fixedly connected between the horizontally adjacent guide rails, a power block is fixedly connected to the outer end of the guide rail, and the guide rail is located above the pressure plate.
[0010] Preferably, the power block is electrically connected to the guide rail and the slider, and a vertical plate is fixedly connected to the bottom end of the external rod laterally adjacent to it.
[0011] Preferably, the bottom end of the upright plate is fixedly connected to the cleaning plate, and a set of through holes are opened on both sides of the pressure plate, with the through holes corresponding to the external connecting rod.
[0012] Preferably, it also includes auxiliary cleaning components;
[0013] The auxiliary cleaning component includes a mounting plate, an electric push rod, and a connecting rod; the mounting plate is fixed to the upper sides of the frame, the electric push rods are arranged in a set and fixed to the bottom of the mounting plate, and the connecting rod is located below the adjacent electric push rod.
[0014] Preferably, a friction plate is fixedly connected to the bottom end of the connecting rod, and a connecting ring is fixedly connected to the output end of the electric push rod. The connecting ring is connected to the top end of the connecting rod by bolts.
[0015] This utility model has the following beneficial effects:
[0016] This invention, by setting up a cleaning component, allows the pressure plate to move upward via a hydraulic cylinder after use, moving it above the cleaning plate. The slider moves on the guide rail, driving the external rod to move relative to it, causing the external rod to move the cleaning plate synchronously. Since the top of the cleaning plate is in contact with the bottom of the pressure plate, the cleaning plate cleans impurities at the corners of the bottom of the pressure plate during its movement, preventing impurities from accumulating at the corners of the bottom of the pressure plate and thus avoiding the accumulation of impurities affecting the subsequent pressing effect of the pressure plate. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the cleaning component structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the pressure plate structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the auxiliary cleaning component structure of this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 11. Frame; 12. Hydraulic cylinder; 13. Pressure plate; 21. Guide rail; 22. Connecting rod; 23. Power block; 24. Slider; 25. External rod; 26. Vertical plate; 27. Cleaning plate; 28. Perforation; 31. Mounting plate; 32. Electric push rod; 33. Connecting rod; 34. Friction plate; 35. Connecting ring. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] To make the objectives, technical solutions and advantages of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Please see Figures 1-3 As shown, this utility model is a high-efficiency cell wall breaking sludge conditioning device, comprising:
[0027] A sludge conditioning component, comprising a frame 11;
[0028] The sludge conditioning assembly also includes a hydraulic cylinder 12 and a pressure plate 13; the hydraulic cylinder 12 is fixed to the middle of the top of the frame 11, and the pressure plate 13 is located in the center of the inner side of the frame 11.
[0029] The frame 11 is used to connect to the hydraulic cylinder 12, the hydraulic cylinder 12 is used to connect to the pressure plate 13 and drive the pressure plate 13 to move, and the pressure plate 13 is used to squeeze the sludge.
[0030] The cleaning assembly includes a guide rail 21, a slider 24, an external rod 25, and a cleaning plate 27. The guide rail 21 is provided in two sets and is fixed to the upper inner side of the frame 11. The slider 24 is slidably connected to the surface of the guide rail 21. The external rod 25 is fixed to the opposite end of the slider 24. The cleaning plate 27 is located on the side below the horizontally adjacent external rod 25.
[0031] The guide rail 21 is used for connecting and moving the slider 24. The slider 24 is used for connecting and driving the external rod 25 to move. The external rod 25 is used for connecting the slider 24 and the cleaning plate 27. The cleaning plate 27 is used to clean the impurities accumulated at the bottom of the pressure plate 13.
[0032] A connecting rod 22 is fixedly connected between adjacent horizontal guide rails 21, and a power block 23 is fixedly connected to the outer end of the guide rail 21. The guide rail 21 is located above the pressure plate 13.
[0033] The power block 23 is electrically connected to the guide rail 21 and the slider 24, and the bottom end of the horizontally adjacent external rod 25 is fixedly connected to the vertical plate 26;
[0034] The bottom end of the upright plate 26 is fixedly connected to the cleaning plate 27. A set of through holes 28 are opened on both sides of the pressure plate 13, and the through holes 28 correspond to the external rod 25.
[0035] The connecting rod 22 is used for the connection between the two guide rails 21. The power block 23 provides power to the guide rail 21 and the slider 24. The upright plate 26 is used for the connection between the external rod 25 and the cleaning plate 27. The through hole 28 provides space for the movement of the external rod 25. Both the guide rail 21 and the slider 24 are equipped with coils. When the power block 23 is activated, the coil generates an alternating magnetic field. Since the coil inside the slider 24 is subjected to magnetic force in the magnetic field, the slider 24 is pushed to move along the guide rail 21, thereby allowing the slider 24 to move on the guide rail 21 by electricity.
[0036] Working principle: When the component is not in use, the pressure plate 13 is in use. When the pressure plate 13 is in use, it moves upward through the hydraulic cylinder 12, so that the pressure plate 13 moves above the cleaning plate 27. The power block 23 is activated, and the slider 24 moves on the guide rail 21 through the power block 23. The slider 24 drives the external rod 25 to move synchronously, so that the external rod 25 drives the two cleaning plates 27 to move relative to each other. Since the top of the cleaning plate 27 is in contact with the bottom of the pressure plate 13, the cleaning plate 27 cleans the impurities at the bottom corners of the pressure plate 13 during the movement, preventing the impurities from accumulating at the bottom corners of the pressure plate 13, thereby avoiding the accumulation of impurities affecting the subsequent extrusion effect of the pressure plate 13.
[0037] Please see Figure 1 , Figure 4 As shown, this embodiment is based on the above embodiment:
[0038] Auxiliary cleanup components;
[0039] The auxiliary cleaning components include a mounting plate 31, an electric push rod 32, and a connecting rod 33; the mounting plate 31 is fixed to the upper sides of both sides of the frame 11, the electric push rods 32 are arranged in a group and fixed to the bottom of the mounting plate 31, and the connecting rod 33 is located below the adjacent electric push rods 32;
[0040] A friction plate 34 is fixedly connected to the bottom end of the connecting rod 33, and a connecting ring 35 is fixedly connected to the output end of the electric push rod 32. The connecting ring 35 is connected to the top end of the connecting rod 33 by bolts.
[0041] Mounting plate 31 is used to connect electric push rod 32. Electric push rod 32 drives connecting rod 33 to move. Connecting rod 33 is used to connect friction plate 34 and electric push rod 32. Friction plate 34 is used to clean cleaning plate 27 after cleaning. Connecting ring 35 is used to connect the output end of electric push rod 32 and connecting rod 33. Remove bolts to facilitate replacement of friction plate 34.
[0042] Working principle: When the component is not in use, the electric push rod 32 is in the retracted state, and the cleaning plate 27 is in use. After the cleaning plate 27 is in use, the electric push rod 32 is remotely controlled from the outside, and the output end of the electric push rod 32 extends downward, so that the electric push rod 32 pushes the friction plate 34 downward through the connecting rod 33. At the same time, the two cleaning plates 27 move in opposite directions through the slider 24. Since the top of the cleaning plate 27 is in contact with the friction plate 34, the cleaning plate 27 rubs against the surface of the friction plate 34 during the movement. The friction pushes the impurities on the cleaning plate 27 away from its surface, thereby keeping the top of the cleaning plate 27 clean.
[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A high-efficiency cell wall breaking sludge conditioning device, characterized in that, include: A sludge conditioning component, the sludge conditioning component including a frame (11); The cleaning assembly includes a guide rail (21), a slider (24), an external rod (25), and a cleaning plate (27). The guide rail (21) is arranged in two sets and fixed on the upper inner side of the frame (11). The slider (24) is slidably connected to the surface of the guide rail (21). The external rod (25) is fixed to the opposite end of the slider (24). The cleaning plate (27) is located on the side below the external rod (25) in the lateral direction.
2. The high-efficiency cell wall breaking sludge conditioning device according to claim 1, characterized in that: The sludge conditioning assembly also includes a hydraulic cylinder (12) and a pressure plate (13); the hydraulic cylinder (12) is fixed at the top center of the frame (11), and the pressure plate (13) is located at the center of the inner side of the frame (11).
3. The high-efficiency cell wall breaking sludge conditioning device according to claim 1, characterized in that: A connecting rod (22) is fixedly connected between the horizontally adjacent guide rails (21), and a power block (23) is fixedly connected to the outer end of the guide rail (21). The guide rail (21) is located above the pressure plate (13).
4. The high-efficiency cell wall breaking sludge conditioning device according to claim 3, characterized in that: The power block (23) is electrically connected to the guide rail (21) and the slider (24), and a vertical plate (26) is fixedly connected to the bottom end of the external rod (25) laterally adjacent to it.
5. The high-efficiency cell-wall breaking sludge conditioning device according to claim 4, characterized in that: The bottom end of the upright plate (26) is fixedly connected to the cleaning plate (27), and a set of through holes (28) are provided on both sides of the pressure plate (13), with the through holes (28) corresponding to the external rod (25).
6. The high-efficiency cell-wall breaking sludge conditioning device according to claim 1, characterized in that: It also includes auxiliary cleaning components; The auxiliary cleaning component includes a mounting plate (31), an electric push rod (32), and a connecting rod (33); the mounting plate (31) is fixed on the upper sides of the frame (11), the electric push rods (32) are arranged in a group and fixed at the bottom of the mounting plate (31), and the connecting rod (33) is located below the adjacent electric push rods (32).
7. The high-efficiency cell-wall breaking sludge conditioning device according to claim 6, characterized in that: The bottom end of the connecting rod (33) is fixedly connected to a friction plate (34), and the output end of the electric push rod (32) is fixedly connected to a connecting ring (35). The connecting ring (35) is connected to the top end of the connecting rod (33) by bolts.
