A device suitable for detecting the perpendicularity of a combined gear
By designing a testing device suitable for combined gears, and using V-groove and guide post clamping combined with dial indicator testing, the problem of perpendicularity testing of small-diameter combined gears was solved, achieving efficient and convenient testing results.
Patent Information
- Application Number
- CN202522540506.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-29
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-29
AI Technical Summary
Existing technologies lack a suitable device for detecting the perpendicularity of combined gears with a diameter of no more than 5 mm, making it difficult to detect the perpendicularity of combined gears.
A testing device comprising a base plate, a fixed seat, a movable seat, and a quick clamp is designed. The device utilizes V-grooves and guide posts to clamp the combined gears and combines them with a dial indicator for testing. The clamp is fixed by hexagonal head screws, and the guide posts and quick clamps simplify operation.
It achieves efficient perpendicularity detection of combined gears with a diameter of no more than 5mm. The device has a compact structure, is easy to operate, and is suitable for rapid positioning and replacement of gears of various diameters.
Smart Images

Figure CN224933421U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of perpendicularity detection technology for combined gears, and relates to a device suitable for detecting the perpendicularity of combined gears. Background Technology
[0002] The combination gear is a component of the transmission parts of the servo motor system. The flexibility of the meshing of each gear directly determines the working effect of the reducer. Therefore, it is necessary to check the perpendicularity of the combination gear during the manufacturing process.
[0003] Currently, verticality testing is conducted in two ways: a combination of a marble platform and a dial indicator, and a rotating cam divider method. The production line currently lacks a verticality testing device for combined gears with a diameter no greater than 5mm. Utility Model Content
[0004] (a) Purpose of the utility model The purpose of this invention is to provide a testing device suitable for detecting the perpendicularity of combined gears, which aims to solve the problem of detecting the perpendicularity of the gear's rear end face to the shaft by using the perpendicularity testing fixture and mounting a dial indicator on the base plate of the fixture via a fixture frame.
[0005] (II) Technical Solution To solve the above-mentioned technical problems, this utility model provides a device suitable for detecting the perpendicularity of combined gears, which includes a base plate 1, a fixed seat 2, a movable seat 3, and a quick clamp 4; the fixed seat 2 is installed on the base plate 1; the quick clamp 4 includes a base, a telescopic rod, a connecting rod, and a handle. The base is installed on the base plate 1. One end of the handle is a hand-held operating end, and the other end is hinged to the base and connected to one end of the connecting rod. The other end of the connecting rod is connected to one end of the telescopic rod, and the other end of the telescopic rod is threadedly connected to the movable seat 3. The movable seat 3 is directly opposite the fixed seat 2. Opposite V-shaped grooves are opened on the opposite surfaces of the movable seat 3 and the fixed seat 2. The combined gear to be tested is clamped between the movable seat 3 and the fixed seat 2.
[0006] Furthermore, the fixing base 2 is L-shaped, including a horizontal plate and a vertical plate, and the horizontal plate is fixed to the base plate 1 by two internal hex screws 10.
[0007] Furthermore, a V-shaped groove is provided on the outer side of the vertical plate.
[0008] Furthermore, two guide posts 9 are fixedly installed on the horizontal plate, and the movable seat 3 passes through the two guide posts 9.
[0009] Furthermore, two first guide holes are opened on the movable seat 3, and the end of the guide post 9 extending out of the fixed seat 2 extends into the first guide hole.
[0010] Furthermore, the two first guide holes are located on both sides of the V-shaped groove on the movable seat 3.
[0011] Furthermore, a bracket is provided on the base of the quick clamp 4, and a second guide hole is opened on the bracket, through which the telescopic rod passes.
[0012] Furthermore, a thread is made on the other end of the telescopic rod, and a nut is installed on the threaded section.
[0013] Furthermore, a pad 6 is provided between the base and the base plate 1, and several hex socket screws 5 fix the base and the pad 6 to the base plate 1.
[0014] Furthermore, a gauge holder 7 is provided on one side of the base plate 1, and a dial indicator 8 is installed on the gauge holder 7. The dial indicator 8 is located on one side of the gap between the fixed seat 2 and the movable seat 3.
[0015] (III) Beneficial Effects The device for detecting the perpendicularity of combined gears provided by the above technical solution has the following beneficial effects: (1) The problem of shortage of fixtures for detecting the perpendicularity of combined gears has been solved, and the perpendicularity of combined gears can be detected with high quality.
[0016] (2) The device has a compact and simple structure. The fixed connection is fixed with hexagonal head screws. It uses standard parts such as guide columns and quick clamps, which are easy to operate and can effectively detect the perpendicularity of the combined gears.
[0017] (3) A combination of marble platform and dial indicator is used to detect the perpendicularity of combined gears with a diameter of no more than 5mm. Attached Figure Description
[0018] Figure 1 Schematic diagram of the verticality positioning and testing fixture.
[0019] Figure 2 : Schematic diagram of the fixed base.
[0020] Figure 3 : Schematic diagram of the movable seat. Detailed Implementation
[0021] To make the objectives, contents, and advantages of this utility model clearer, the specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0022] Reference Figures 1 to 3As shown, the device for detecting the perpendicularity of combined gears in this embodiment includes a base plate 1, a fixed seat 2, a movable seat 3, and a quick clamp 4. The fixed seat 2 is mounted on the base plate 1. The quick clamp 4 includes a base, a telescopic rod, a connecting rod, and a handle. The base is mounted on the base plate 1. One end of the handle is a handheld operating end, and the other end is hinged to the base and connected to one end of the connecting rod. The other end of the connecting rod is connected to one end of the telescopic rod, and the other end of the telescopic rod is threaded to the movable seat 3. The movable seat 3 is directly opposite the fixed seat 2. Opposite V-shaped grooves are opened on the opposite surfaces of the movable seat 3 and the fixed seat 2. The combined gear to be tested is clamped between the movable seat 3 and the fixed seat 2.
[0023] The fixed base 2 is L-shaped, comprising a horizontal plate and a vertical plate. The horizontal plate is fixed to the base plate 1 by two hexagonal socket screws 10. A V-shaped groove is provided on the outer side of the vertical plate. Two guide posts 9 are fixedly mounted on the horizontal plate, and the movable base 3 passes through the two guide posts 9. Two first guide holes are provided on the movable base 3, and the ends of the guide posts 9 extending out of the fixed base 2 extend into the first guide holes. The two first guide holes are located on both sides of the V-shaped groove on the movable base 3.
[0024] A bracket is installed on the base of the quick clamp 4, and a second guide hole is opened on the bracket, through which the telescopic rod passes.
[0025] The other end of the telescopic rod is threaded, and a nut is installed on the threaded section.
[0026] A pad 6 is placed between the base and the base plate 1, and several hex socket screws 5 fix the base and the pad 6 to the base plate 1.
[0027] A dial indicator 7 is installed on one side of the base plate 1, and a dial indicator 8 is installed on the dial indicator 7. The dial indicator 8 is located on one side of the gap between the fixed base 2 and the movable base 3.
[0028] During the perpendicularity test of the combined gear, the threaded end of the telescopic rod of the quick clamp 4 connects to the central threaded hole of the movable seat 3. The guide post 9 passes through the fixed seat 2 and the movable seat 3 in sequence. By turning the handle, the fixed seat 2 and the movable seat 3 clamp the combined gear. Further tightening the nut ensures that the clamping force between the two V-grooves meets the requirements. When changing products, only the handle of the quick clamp 4 needs to be moved to replace the product.
[0029] The function of the pad 6 is to adjust the height of the fixed seat 2 and the movable seat [3] so that the height of the two is consistent, so that the guide post 9 can pass through the holes of the two parts flexibly, making the translation mechanism of the entire device flexible.
[0030] As can be seen from the above technical solution, this utility model has the following significant features: (1) By designing V-shaped clamps, it is convenient to quickly position and clamp gear shafts of different diameters.
[0031] (2) Using quick clamps, it is possible to easily change combination gears of different diameters.
[0032] (3) By adjusting the length of the screw extending from the front end of the telescopic rod, the extension distance of the movable seat is ensured, thereby achieving the clamping of combined gears of different diameters.
[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A device suitable for detecting the perpendicularity of combined gears, characterized in that, It includes a base plate (1), a fixed seat (2), a movable seat (3), and a quick clamp (4); the fixed seat (2) is installed on the base plate (1); the quick clamp (4) includes a base, a telescopic rod, a connecting rod, and a handle. The base is installed on the base plate (1). One end of the handle is a hand-held operating end, and the other end is hinged to the base and connected to one end of the connecting rod. The other end of the connecting rod is connected to one end of the telescopic rod. The other end of the telescopic rod is threaded to the movable seat (3). The movable seat (3) is directly opposite the fixed seat (2). Opposite V-shaped grooves are opened on the opposite surfaces of the movable seat (3) and the fixed seat (2). The gear combination to be tested is clamped between the movable seat (3) and the fixed seat (2).
2. The device for detecting the perpendicularity of combined gears as described in claim 1, characterized in that, The mounting base (2) is L-shaped and includes a horizontal plate and a vertical plate. The horizontal plate is fixed to the base plate (1) by two internal hex screws.
3. The device for detecting the perpendicularity of combined gears as described in claim 2, characterized in that, V-shaped grooves are provided on the outer side of the vertical plate.
4. The device for detecting the perpendicularity of combined gears as described in claim 3, characterized in that, Two guide posts (9) are fixedly installed on the horizontal plate, and the movable seat (3) passes through the two guide posts (9).
5. The device for detecting the perpendicularity of combined gears as described in claim 4, characterized in that, Two first guide holes are opened on the movable seat (3), and the end of the guide post (9) extending out of the fixed seat (2) extends into the first guide hole.
6. The device for detecting the perpendicularity of combined gears as described in claim 5, characterized in that, The two first guide holes are located on both sides of the V-shaped groove on the movable seat (3).
7. The device for detecting the perpendicularity of combined gears as described in claim 6, characterized in that, A bracket is provided on the base of the quick clamp (4), and a second guide hole is opened on the bracket, through which the telescopic rod passes.
8. The apparatus for detecting the perpendicularity of combined gears as described in claim 7, characterized in that, The other end of the telescopic rod is threaded, and a nut is installed on the threaded section.
9. The device for detecting the perpendicularity of combined gears as described in claim 8, characterized in that, A pad (6) is placed between the base and the base plate (1), and several hex socket screws fix the base and the pad (6) to the base plate (1).
10. The apparatus for detecting the perpendicularity of combined gears as described in claim 9, characterized in that, A dial indicator (7) is installed on one side of the base plate (1), and a dial indicator (8) is installed on the dial indicator (7). The dial indicator (8) is located on one side of the gap between the fixed seat (2) and the movable seat (3).
