Crimp connection with longitudinal slot for crimp wings

The introduction of a longitudinal slot in the elongated metal part within crimp connections improves mechanical stability and electrical properties, addressing the limitations of existing crimp connections in series production, particularly in high-voltage applications.

DE102025000313A1Pending Publication Date: 2025-07-31HIRSCHMANN AUTOMOTIVE GMBH
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Patent Information

Application Number
DE102025000313
Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-01-26
Filing Date
2025-01-27
Publication Date
2025-07-31

AI Technical Summary

Technical Problem

Existing crimp connections, while mechanically stable and electrically reproducible, lack sufficient stability and electrical properties, particularly in series production.

Method used

The elongated metal part features a longitudinal slot for crimping wings to enhance contact and surface area, improving stability and electrical properties.

Benefits of technology

Enhances the stability and electrical properties of crimp connections, especially in high-voltage applications, by increasing contact surface area and mechanical stability.

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Abstract

Arrangement (1) with an elongated metal part (3), wherein a further metal part (2) is provided and the two metal parts (2, 3) are connected by means of a crimp connection, wherein the crimp connection has crimp wings (5) between which the elongated metal part (3) is arranged and, after the crimp wings (5) have been formed, is permanently fixed to the further metal part (2) and electrically contacted, wherein the elongated metal part (3) has, in its end region, with which it is inserted and fastened in a crimp connection region of the further metal part (2), a slot (6), in particular a longitudinal slot (6), into which the ends of the crimp wings (5) dip after the forming.
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Claims

[1] Arrangement (1) with an elongated metal part (3), wherein a further metal part (2) is provided and the two metal parts (2, 3) are connected by means of a crimp connection, wherein the crimp connection has crimp wings (5) between which the elongated metal part (3) is arranged and, after forming the crimp wings (5), is permanently fixed to the further metal part (2) and electrically contacted, characterized by that the elongated metal part (3) has in its end region, with which it is inserted and fastened in a crimp connection region of the further metal part (2), a slot (6), in particular a longitudinal slot (6), into which the ends of the crimp wings (5) dip after the forming. [2] Arrangement according to claim 1, characterized by that the elongated metal part (3) is an end region of an electrical conductor, in particular a stamped grid, and the further metal part (2) is a contact element. [3] Arrangement according to claim 1 or 2, characterized by that the cross-section of the slot (6) is trapezoidal. [4] Arrangement according to one of the preceding claims, characterized by that the depth of the slot (6) is approximately 1 / 3 to half the height of the elongated metal part (3), in particular of the electrical conductor (3). [5] Arrangement according to one of the preceding claims, characterized by that the width of the elongated metal part (3) is approximately 0.8 mm to 1 mm, the width at the base of the slot (6) being 0.05 mm to 0.08 mm.