Intelligent grounding terminal with pressure sensing function
The intelligent grounding clamp with a pressure sensing function addresses the issue of inconsistent pressure application in conventional clamps by using a pressure sensor and motor control to ensure precise clamping pressure, enhancing safety and system stability.
Patent Information
- Application Number
- DE202025105027
- Authority / Receiving Office
- DE · DE
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2025-11-20
- Estimated Expiration
- 2035-08-31
AI Technical Summary
Conventional grounding clamps are manually operated, leading to inconsistent pressure application, which can cause damage to conductors or equipment due to excessive pressure or faulty connections due to insufficient pressure, posing safety risks to personnel and destabilizing power supply systems.
An intelligent grounding clamp with a pressure sensing function, incorporating a pressure sensor and motor control to precisely monitor and adjust the clamping pressure, ensuring the securement of precise pressure application and preventing damage to conductors and equipment.
Ensures stable operation of the power supply system and personal safety by preventing conductor and equipment damage from excessive pressure and faulty connections, while maintaining consistent clamping pressure.
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Abstract
Description
Technical field
[0001] The present utility model relates to the technical field of earthing terminals, in particular an intelligent earthing terminal with pressure sensing function. Background technology
[0002] In the daily operation and maintenance of power supply systems, the grounding clamp plays a crucial role as a safety device, protecting personnel. Its primary function is to securely connect the grounding conductor to the live conductor during the maintenance of lines or equipment, ensuring an equal potential between the equipment and the grounding point. This effectively prevents personal injury caused by unexpected voltage surges or induced voltages on the line. A grounding clamp typically consists mainly of the clamp body, bolts, nuts, and other key components. In practical use, the operator turns the bolt, which in turn moves the clamping mechanism. This brings the two clamping arms closer together and firmly encircles the live conductor, thus ensuring a secure connection between the grounding conductor and the live conductor.
[0003] Currently widespread conventional grounding clamps are predominantly operated manually. Since operation depends entirely on human strength, and the strength and working habits of individual operators vary, precisely monitoring and controlling the pressure applied to the conductor when tightening the grounding clamp is difficult. Excessive pressure can cause irreversible damage to the conductor or equipment and impair the normal service life of the equipment; conversely, insufficient pressure greatly increases the likelihood of a faulty connection between the clamp and the conductor. Such a faulty connection not only leads to unstable current transmission and malfunctions in electrical equipment, but also prevents the fault current from being properly and quickly diverted to earth in the event of a power grid fault.This poses a significant risk to the safety of the workforce and endangers their physical integrity.
[0004] To precisely control the pressure between the grounding terminal and the conductor, thus preventing damage to the conductor and equipment due to excessive pressure as well as an inadequate connection due to insufficient pressure, and thereby ensuring the stable operation of the power supply system and the personal safety of the operating personnel, we propose an intelligent grounding terminal with pressure sensing function. Content of the utility model
[0005] To address the shortcomings of existing technology, this utility model application provides an intelligent grounding clamp with a pressure sensing function that precisely monitors the pressure between the grounding clamp and the conductor. This prevents damage to the conductor and equipment caused by excessive pressure, as well as faulty connections due to insufficient pressure. This ensures the stable operation of the power supply system and the personal safety of operating personnel.
[0006] To achieve the above-mentioned objectives, the present utility model application is implemented by the following technical solution: An intelligent grounding clamp with pressure sensing function, comprising a mounting cylinder, wherein the mounting cylinder is surrounded externally by a mounting sleeve, wherein a third screw is provided between the mounting sleeve and the mounting cylinder, wherein a connecting block is fixedly attached to the upper end of the mounting sleeve, wherein a mounting cover is fixedly attached to the left side of the connecting block, wherein the inner wall of the mounting cover is slidably connected to a plug-in piece, wherein a mounting clamp is fixedly mounted at the upper end of the plug-in piece, wherein a clamping arrangement for holding the conductor is provided on the mounting cylinder, and wherein a test arrangement for pressure sensing is installed on the mounting clamp; wherein the test arrangement comprises two groups of mounting covers, wherein the two groups of mounting covers are each fixedly attached to the front and rear sides of the mounting clamp, wherein the inner wall of the mounting cover is fixedly equipped with a pressure sensor, wherein the bottom of the pressure sensor is fixedly connected to a connecting rod, wherein the connecting rod is slidably guided through the mounting cover, and wherein a pressure block is fixedly attached to the bottom of the connecting rod.
[0007] Preferably, the clamping arrangement comprises a screw rod, wherein the screw rod is guided through a threaded connecting block, wherein a connecting plate is rotatably attached to the top of the screw rod, wherein two groups of movable clamping plates are rigidly connected to the top of the connecting plate, wherein both groups of movable clamping plates are slidably connected to the mounting clamp on the side facing the mounting clamp, and wherein a rotary device for rotating the screw rod is attached to the mounting cylinder.
[0008] Preferably, the rotary device comprises a mounting plate, wherein the mounting plate is fixedly connected to the inner wall of the mounting cylinder, wherein a motor is fixedly mounted on the top of the mounting plate, wherein the output end of the motor is fixedly connected to a rotary cylinder, wherein the rotary cylinder is nested on the outside of the screw rod, wherein the inner wall of the rotary cylinder is slidably connected to a sliding block, wherein the sliding block is fixedly connected at its top to the bottom of the screw rod.
[0009] Preferably, several groups of bolts are attached to the mounting cover and several groups of through holes are provided on the insert that correspond to the bolts.
[0010] Preferably, the base of the mounting cylinder is firmly connected to a top connecting sleeve, wherein a connecting cylinder is movably nested on the inner wall of the top connecting sleeve, wherein several groups of first screws are mounted between the top connecting sleeve and the connecting cylinder, and wherein a control unit is arranged in the connecting cylinder.
[0011] Preferably, a connecting ring is movably attached to the inner wall of the connecting cylinder, wherein several groups of second screws are installed between the connecting ring and the connecting cylinder, wherein a sub-connecting sleeve is firmly connected to the bottom of the connecting ring, wherein a power supply cylinder is firmly connected to the inner wall of the sub-connecting sleeve, and wherein a rechargeable lithium battery is arranged in the power supply cylinder.
[0012] Preferably, the outer wall of the power supply cylinder is provided with a thread, wherein the external thread of the power supply cylinder is nested with a mounting sleeve and an end rod is firmly attached to the bottom of the mounting sleeve.
[0013] Preferably, a through-hole for cables is provided in the upper connecting sleeve, the mounting sleeve, the mounting cover, the insertion piece and the mounting clamping piece. Beneficial effects
[0014] The present utility model application provides an intelligent grounding terminal with pressure sensing function. Compared to the prior art, it has the following advantages: This is an intelligent grounding clamp with a pressure sensing function. A pressure sensor measures the pressure exerted on the clamping block, and a control unit integrated into the connecting cylinder enables precise motor control. This allows the clamping process to be stopped in time as soon as the pressure reaches a suitable value, ensuring accurate pressure control between the grounding clamp and the conductor. This advantage prevents damage to conductors and equipment caused by excessive pressure and avoids contact problems between the clamp and conductor due to insufficient pressure. Thus, the stable operation of the power supply system is ensured, the risk of electric shock to operating personnel is effectively eliminated, and personal safety is guaranteed. Illustration of the attached drawings Fig. Figure 1 shows a schematic representation of the present utility model in front view; Fig. Figure 2 shows a second schematic representation of the structure of the assembly cylinder in the present utility model; Fig. Figure 3 shows a schematic representation of the connection structure of the insert and the fastening cover of the present utility model; Fig. Figure 4 shows a schematic representation of the connection structure of the power supply cylinder and the mounting sleeve of the present utility model; Fig. Figure 5 shows a schematic representation of the structure of the installation section in the present utility model; Fig. Figure 6 shows a schematic representation of the structure at A in the present utility model in Fig. 3;
[0015] In the figures: 1. Mounting cylinder; 2. Connecting block; 3. Mounting cover; 4. Mounting cover; 5. Mounting clamping block; 6. End rod; 7. Upper connecting sleeve; 8. Connecting cylinder; 9. Lower connecting sleeve; 10. Power supply cylinder; 11. Mounting sleeve; 12. Movable clamping plate; 13. Connecting plate; 14. Rotary cylinder; 15. Motor; 16. Mounting plate; 17. Connecting ring; 18. Insert; 19. Bolt; 20. Mounting sleeve; 21. Sliding block; 22. Screw rod; 23. Pressure sensor; 24. First screw; 25. Connecting rod; 26. Pressure block; 27. Second screw; 28. Third screw. Specific embodiments
[0016] The preferred embodiments are described below with reference to the drawings. It should be noted, however, that this description does not constitute a limitation of the embodiments according to the invention. Starting from the embodiments of the present utility model, all other embodiments that a person skilled in the art could achieve without inventive work fall within the scope of protection of the present utility model.
[0017] With reference to Fig. 1 - Fig.Section 6 of the utility model provides a technical solution: an intelligent grounding clamp with pressure sensing function, comprising a mounting cylinder 1, characterized in that the mounting cylinder 1 is surrounded externally by a mounting sleeve 20, wherein a third screw 28 is attached between the mounting sleeve 20 and the mounting cylinder 1, wherein a connecting block 2 is fixedly connected to the upper end of the mounting sleeve 20, wherein a mounting cover 4 is fixedly attached to the left side of the connecting block 2, wherein the inner wall of the mounting cover 4 is slidably connected to an insertion piece 18, wherein a mounting clamp 5 is fixedly mounted at the upper end of the insertion piece 18, wherein a clamping arrangement for holding the cable is attached to the mounting cylinder 1, and wherein a test arrangement for pressure sensing is installed on the mounting clamp 5; wherein the test arrangement comprises two groups of mounting covers 3, wherein the two groups of mounting covers 3 are each fixedly attached to the front and rear sides of the mounting clamp 5, wherein the inner wall of the mounting cover 3 is fixedly equipped with a pressure sensor 23, wherein the bottom of the pressure sensor 23 is fixedly connected to a connecting rod 25, wherein the connecting rod 25 is slidably guided through the mounting cover 3, and wherein a pressure block 26 is fixedly attached to the bottom of the connecting rod 25.
[0018] During use, the cable is held by the clamping assembly. During the clamping process, the cable exerts pressure on the pressure block 26. The pressure acting on the pressure block 26 is transmitted via the connecting rod 25 to the pressure sensor 23, allowing the pressure acting on the cable during the clamping process to be detected in real time. As soon as the pressure reaches the appropriate value, the clamping assembly is controlled to cease operation. This precisely controls the pressure between the grounding clamp and the cable to prevent damage to the cable and equipment due to excessive pressure, as well as a poor connection due to insufficient pressure. This ensures the stable operation of the power supply system and the personal safety of the operators.
[0019] The clamping arrangement comprises a screw rod 22, wherein the screw rod 22 is guided through a threaded connecting block 2, wherein a connecting plate 13 is rotatably attached to the top of the screw rod 22, wherein two groups of movable clamping plates 12 are rigidly connected to the top of the connecting plate 13, wherein both groups of movable clamping plates 12 are slidably connected to the mounting clamp 5 on the side facing the mounting clamp 5, and wherein a rotary device for rotating the screw rod 22 is attached to the mounting cylinder 1.
[0020] The rotary device comprises a mounting plate 16, wherein the mounting plate 16 is fixedly connected to the inner wall of the mounting cylinder 1, wherein a motor 15 is fixedly mounted on the top of the mounting plate 16, wherein the output end of the motor 15 is fixedly connected to a rotary cylinder 14, wherein the rotary cylinder 14 is nested on the outside of the screw rod 22, wherein the inner wall of the rotary cylinder 14 is slidably connected to a sliding block 21, wherein the sliding block 21 is fixedly connected at its top to the bottom of the screw rod 22.
[0021] Motor 15 is started, which drives the rotation of rotary cylinder 14, causing the sliding block 21 and the screw rod 22 to rotate. Through the action of the connecting block 2, the screw rod 22 moves up and down during rotation, raising and lowering the movable clamping plate 12 and the connecting plate 13. This adjusts the distance between the movable clamping plate 12 and the mounting clamp 5, allowing the cable to be clamped or released.
[0022] The mounting cover 4 has several groups of bolts 19, and the insert 18 has several groups of through holes that correspond to the bolts 19. The bolts 19 aligning with the through holes allows the mounting block 5 to be quickly disassembled and serviced.
[0023] Preferably, the base of the mounting cylinder 1 is fixedly connected to an upper connecting sleeve 7, wherein a connecting cylinder 8 is movably nested on the inner wall of the upper connecting sleeve 7, wherein several groups of first screws 24 are mounted between the upper connecting sleeve 7 and the connecting cylinder 8, and wherein a control unit is arranged in the connecting cylinder 8. The control unit receives and analyzes the data acquired by the pressure sensor 23 and controls the operation of the motor 15.
[0024] Preferably, a connecting ring 17 is movably mounted on the inner wall of the connecting cylinder 8, with several groups of second screws 27 being installed between the connecting ring 17 and the connecting cylinder 8, with a sub-connecting sleeve 9 being fixedly connected to the bottom of the connecting ring 17, with a power supply cylinder 10 being fixedly connected to the inner wall of the sub-connecting sleeve 9, and with a rechargeable lithium battery being arranged in the power supply cylinder 10. This battery supplies power to the motor 15 and the pressure sensor 23.
[0025] Preferably, the outer wall of the power supply cylinder 10 is provided with a thread, wherein the external thread of the power supply cylinder 10 is interlocked with a mounting sleeve 11, and an end rod 6 is firmly connected to the bottom of the mounting sleeve 11. Rotating the end rod 6 moves the mounting sleeve 11, thus enabling quick removal and attachment of the mounting sleeve 11, which facilitates maintenance and battery replacement.
[0026] Preferably, a feed-through hole for cables is provided in each of the upper connecting sleeve 7, the mounting sleeve 20, the mounting cover 4, the insertion piece 18 and the mounting clamp 5. This serves to route power cables and data transmission cables to enable data transmission and maintain the power supply.
[0027] Operating principle: During use, the motor 15 is started, driving the rotary sleeve 14, which then rotates, setting the sliding block 21 and the screw rod 22 into rotation. Through the action of the connecting block 2, the screw rod 22 moves up and down during rotation, raising and lowering the connecting plate 13 and the movable clamping plate 12. This adjusts the distance between the movable clamping plate 12 and the mounting clamp 5 to clamp the line. During the clamping process, the line exerts pressure on the pressure block 26, which transmits this pressure via the connecting rod 25 to the pressure sensor 23. The pressure sensor 23 transmits the measurement data to the control unit in the connecting cylinder 8. The control unit analyzes the data and stops the motor 15 as soon as the pressure reaches the appropriate value.This allows for precise control of the pressure between the grounding terminal and the cable, preventing damage to the cable and equipment from excessive pressure as well as a poor connection due to insufficient pressure. This ensures the stable operation of the power supply system and the safety of the operating personnel. The bolt 19, in conjunction with the through-hole, allows for quick removal and installation of the mounting clamp 5 for maintenance. A rechargeable lithium battery powers the motor 15 and the pressure sensor 23. The rotation of the end rod 6 drives the mounting sleeve 11, which can be quickly removed for battery maintenance or replacement. Furthermore, the through-holes on the relevant components facilitate the routing of power and data cables to ensure proper power and data transmission.
[0028] It should be noted that in this context, relational terms such as first and second, etc., are used only to distinguish one object or process from another, without necessarily requiring or implying that any such actual relationship or order exists between these objects or processes. Furthermore, the term "include," "contain," or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, procedure, article, or device comprising a set of elements includes not only those elements but also other elements not expressly listed or inherent in such process, procedure, article, or device.
[0029] Although embodiments of the utility model have been illustrated and described, the person skilled in the art understands that a multitude of variations, modifications, substitutions and adaptations of these embodiments are possible without departing from the principle and spirit of the utility model, the scope of which is limited by the attached claims and their equivalents.
[0030] The present utility model relates to the technical field of earthing clamps and in particular to an intelligent earthing clamp with pressure sensing function, which comprises a mounting cylinder, wherein the mounting cylinder is surrounded externally by a mounting sleeve, wherein a third screw is provided between the mounting sleeve and the mounting cylinder, wherein a connecting block is fixedly attached to the upper end of the mounting sleeve, wherein a mounting cover is fixedly attached to the left side of the connecting block, wherein the inner wall of the mounting cover is slidably connected to an insert, wherein a mounting clamp is fixedly mounted at the upper end of the insert, wherein a clamping arrangement for holding the cable is attached to the mounting cylinder, and wherein a test arrangement for pressure sensing is installed on the mounting clamp.By using a pressure sensor to detect the pressure acting on the pressure block and precisely controlling the motor via a control unit in the connecting cylinder, the clamping process can be stopped in time as soon as a suitable pressure value is reached. This ensures precise control of the pressure between the grounding terminal and the conductor, thus guaranteeing the stable operation of the power supply system.
Claims
[1] Intelligent earthing clamp with pressure sensing function, comprising a mounting cylinder (1), characterized by, that the mounting cylinder (1) is surrounded externally by a mounting sleeve (20), wherein a third screw (28) is attached between the mounting sleeve (20) and the mounting cylinder (1), wherein a connecting block (2) is fixedly connected to the upper end of the mounting sleeve (20), wherein a mounting cover (4) is fixedly attached to the left side of the connecting block (2), wherein the inner wall of the mounting cover (4) is slidably connected to an insertion piece (18), wherein a mounting clamp (5) is fixedly mounted at the upper end of the insertion piece (18), wherein a clamping arrangement for holding the line is attached to the mounting cylinder (1), and wherein a test arrangement for pressure detection is installed on the mounting clamp (5);wherein the test arrangement comprises two groups of mounting covers (3), wherein the two groups of mounting covers (3) are each fixedly attached to the front and rear sides of the mounting clamp (5), wherein the inner wall of the mounting cover (3) is fixedly equipped with a pressure sensor (23), wherein the base of the pressure sensor (23) is fixedly connected to a connecting rod (25), wherein the connecting rod (25) is slidably guided through the mounting cover (3), and wherein a pressure block (26) is fixedly attached to the base of the connecting rod (25). [2] Intelligent grounding terminal with pressure sensing function according to claim 1, characterized by, that the clamping arrangement comprises a screw rod (22), wherein the screw rod (22) is guided through a threaded connecting block (2), wherein a connecting plate (13) is rotatably attached to the top of the screw rod (22), wherein two groups of movable clamping plates (12) are rigidly connected to the top of the connecting plate (13), wherein both groups of movable clamping plates (12) are slidably connected to the mounting clamping piece (5) on the side facing the mounting clamping piece (5), wherein a rotary device for rotating the screw rod (22) is attached to the mounting cylinder (1). [3] Intelligent grounding terminal with pressure sensing function according to claim 2, characterized by, that the rotary device comprises a mounting plate (16), wherein the mounting plate (16) is fixedly connected to the inner wall of the mounting cylinder (1), wherein a motor (15) is fixedly mounted on the top of the mounting plate (16), wherein the output end of the motor (15) is fixedly connected to a rotary cylinder (14), wherein the rotary cylinder (14) is nested on the outside of the screw rod (22), wherein the inner wall of the rotary cylinder (14) is slidably connected to a sliding block (21), wherein the sliding block (21) is fixedly connected at its top to the bottom of the screw rod (22). [4] Intelligent grounding terminal with pressure sensing function according to claim 1, characterized by , that several groups of bolts (19) are attached to the fastening cover (4) and several groups of through holes are provided on the insert (18) which correspond to the bolts (19). [5] Intelligent grounding terminal with pressure sensing function according to claim 4, characterized by , that the base of the assembly cylinder (1) is firmly connected to an upper connecting sleeve (7), wherein a connecting cylinder (8) is movably nested on the inner wall of the upper connecting sleeve (7), wherein several groups of first screws (24) are mounted between the upper connecting sleeve (7) and the connecting cylinder (8), wherein a control unit is arranged in the connecting cylinder (8). [6] Intelligent grounding terminal with pressure sensing function according to claim 5, characterized by, that a connecting ring (17) is movably attached to the inner wall of the connecting cylinder (8), wherein several groups of second screws (27) are installed between the connecting ring (17) and the connecting cylinder (8), wherein a sub-connecting sleeve (9) is fixedly connected to the bottom of the connecting ring (17), wherein a power supply cylinder (10) is fixedly connected to the inner wall of the sub-connecting sleeve (9), and wherein a rechargeable lithium battery is arranged in the power supply cylinder (10). [7] Intelligent grounding terminal with pressure sensing function according to claim 6, characterized by , that the outer wall of the power supply cylinder (10) is provided with a thread, wherein the external thread of the power supply cylinder (10) is nested with a mounting sleeve (11) and an end rod (6) is firmly attached to the bottom of the mounting sleeve (11). [8] Intelligent grounding terminal with pressure sensing function according to claim 5, characterized by, that in the upper connecting sleeve (7), the fastening sleeve (20), the fastening cover (4), the insertion piece (18) and the fastening clamping piece (5) a feed-through hole for cables is provided.