MODIFIED ELECTRIC LIQUID EVAPORATOR
Patent Information
- Application Number
- DE602018085840
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2017-08-23
- Filing Date
- 2018-08-21
- Publication Date
- 2025-09-24
- Estimated Expiration
- 2038-08-21
Description
[0001] Liquid electrical vaporisers are popular devices with consumers. They typically consist of a housing with plug to connect to mains electricity supply, a heater, a wick or other liquid transfer mechanism and a detachable refill bottle of a volatile liquid containing an active. Usually the wick forms part of the refill bottle and is designed such that on insertion into the housing the wick is in close proximity to the heater.
[0002] The actives in the solutions typically used with liquid electrical vaporisers, are medicaments, insecticides and fragrances.
[0003] A typical commercial example would be Air Wick's ®< plug in devices. These are used to provide fragrance release.
[0004] Once turned on and up to operating temperature, they can provide a steady, low or high level as desired, emanation of volatile active over days, weeks or months.
[0005] US 8,603,398 B2 describes a fragrance delivery system comprising a control unit for controlling a release mechanism to release at least one selected fragrance, said control unit comprising a selection unit for selecting said selected fragrance from at least two fragrances and controlling said release mechanism to release said selected fragrance, and a switching element for switching said release mechanism between an first state and an second state or vice versa, in which first state said release mechanism releases said selected fragrance at a higher rate than in said second state
[0006] WO 2015 / 107036 describes an apparatus for diffusing a chemical substance comprising a chamber having a diffusing member arranged to diffuse a chemical substance to air disposed within the chamber, wherein the chamber is in communication with an air-inlet arranged to receive air from an exterior of the chamber and an air-outlet arranged to expel air from within the chamber.
[0007] WO 2011 / 045615 describes a device for evaporating a volatile air treatment agent from a replaceable refill. The device comprises a housing with at least one exit orifice for evaporated air treatment agent to exit the device, receiving means within said housing to releasably receive and secure the refill to the device, electrical heating means within said housing, control means; and chimney means within said housing having a lower orifice and an upper orifice to define a first airflow channel therebetween.
[0008] One of the drawbacks of these devices is they can take some time to reach ideal and steady state emanating conditions from cold. This can lead consumers to incorrectly believe they are not functioning properly. Another drawback is that as the fragrance exits the top of the device it is attracted to the adjacent wall, rather than emanating throughout the room.
[0009] It is the object of the present invention to improve these aspects of liquid electrical vaporisers. Specifically, the present invention effectively both draws the active laden air into the room and reduces the time taken to achieve noticeable levels of the active in a room. Furthermore, the present invention results in a uniform distribution of fragrance within a room and avoids the staining of walls with fragrance.
[0010] The invention is set out in the appended set of claims.
[0011] Figures 1 and 2 show a schematic of a standard or prior art liquid electrical vaporiser. Figure 1 shows the device with the refill 4 in place. Figure 2 shows the device 1 and refill 4 separately immediately prior to engaging the refill with the device housing.
[0012] Liquid electrical device 1 has an eternal housing 3. A mains plug 8 is attached to the housing 3 to provide power for the heater 2, which is located adjacent chimney 6. The housing 3 has a top surface 11 and a bottom surface 12. The housing also contains space for the refill 4 to be connected to the housing. A wick 5 that protrudes from refill 4 is designed to fit within the chimney 6 close to the heater 2, such that liquid active composition 13 is drawn up through the wick 5 and evaporated off when the device is in use. The chimney 6 has an opening 7 through which the vaporised active leaves the device. The chimney has a side 10 that is proximal to the plug 8 and a side 9 that is distal to the plug 8.
[0013] Figures 3 and 5 show two schematics of a liquid electrical vaporiser 1 according to the present invention. The primary difference from devices known in the art is the inclusion of a distal chimney extension 15. This means the chimney extends on the side 9 that is distal to the plug 8.
[0014] The applicants have found that by providing a distal chimney extension 15 it is possible to draw the warmed and active laden air further into the room (i.e. away from the wall) than using a normal chimney arrangement.
[0015] The present invention also distributes the active laden air more uniformly than devices known in the art. The present invention advantageously distributes active laden air at least 10% more uniformly, such as at least 12%, 15% or even 20%, more uniformly than devices known in the art.
[0016] Without wishing to be bound by theory, the applicants believe the Coandãeffect is responsible for providing the benefit. The Coandã effect is the tendency of a jet of a fluid or gas emerging from an orifice to follow an adjacent flat or curved surface and to entrain fluid from the surroundings so that a region of lower pressure develops. Thus, in the present invention the active laden air is redirected away from the adjacent wall.
[0017] In a further aspect of the invention the distal chimney extension 15 is angled away from the vertical plane when the device is plugged in. in contrast, the chimney 6 and opening 7 features of the devices of the art are substantially straight sided and substantially vertical when the devices are plugged into a mains socket. It is preferably that the distal chimney extension 15 is angled away from the plug 8 and into the room to draw the active laden air into the room.
[0018] This effect speeds the spread of the active into the room as it pushes the active laden air away from the wall and towards the middle of the room. This allows the active to distribute more quickly into the room.
[0019] In a further aspect of the invention the angle Θ of the chimney extension away from the vertical plane is at least 15 degrees, preferably at least 25 degrees, more preferably at least 30 degrees and most preferably at least 40 degrees.
[0020] Preferably, the chimney extension is rounded at its peak, i.e. the highest point. In other words, the peak does not end sharply with a vertical surface, but is rounded and slopes towards the perimeter of the device. It is believed that such an arrangement aids the surface friction of the fluid (such as active-laden fragrance) leaving the device.
[0021] Figure 3 shows how the angle Θ of the distal chimney extension from the chimney direction is measured.
[0022] In a further aspect of the invention the distal chimney extension has a convex inner surface.
[0023] In a further aspect of the invention the distal chimney extension has a flat inner surface.
[0024] The Coandã effect is known to work over both curved and flat surfaces. The overall external shape of the distal chimney extension can be any that achieves the desired effect.
[0025] The distal chimney extension may be of varying lengths. Generally, the shorter the distal chimney extension, the less effect it has in drawing the active laden air out into the room.
[0026] In a further aspect of the invention the distal chimney extension between opening 7 and distal chimney extension top 17 when measured along distal chimney extension surface 16, is between 5 and 50% of the length of the chimney from the base 14 to the external opening 7, preferably between 3 and 25% of the length of the chimney, more preferably between 5 and 20 % of the length of the chimney and most preferably between 7 and 15% of the length of the chimney.
[0027] Figure 1 shows the points between which the chimney length is measured. This is from the base 14 to the lowest point of the opening 7. The lowest point of the opening 7 should be on the proximal chimney side 10.
[0028] In a further aspect of the invention the distal chimney extension top 17 extends between 1mm and 150 mm in vertical height beyond the regular chimney end, chimney opening 7 or top surface 11. Preferably the distal chimney extension top 17 is between 5mm and 100 mm, more preferably between 7 mm and 50 mm and most preferably between 10 mm and 25mm higher than chimney opening 7 or top surface 11.
[0029] The distal chimney extension 15 may also vary in width or diameter of the chimney 6 that is extended.
[0030] In a further aspect of the invention the distal chimney opening 7 comprises at least 30% of the diameter of the chimney 6, preferably at least 40%, 50%, 60%, 70%, or 80% of the diameter of the chimney 6 or even 100% of the diameter of the chimney 6.
[0031] Figure 4 shows an alternative embodiment where there is a slight 'misalignment' between the distal chimney opening 7 and the chimney 6. Such a misalignment is preferably misaligned in the direction of the room (i.e. away from the plug), can aid the device in distributing the fragrance into the room.
[0032] Figures 3 and 4 show the distance between the top 17 of the distal chimney extension and the top surface 11 of the device.
[0033] Figures 6, 7 and 8 show isometric, side and bottom views, respectively, of an embodiment according to the present invention.
[0034] Preferably, and as shown in Figures 6 to 8, the invention comprises one or more vents that permit the flow of air into the device. Advantageously, the vent(s) is / are positioned on the front of the device. Without wishing to be bound by theory, it is believed that the presence of one or more air vents allows air to be drawn into the device and increases the momentum of the active-laden air. This results in the actives being distributed throughout the room with increased speed and efficiency.
[0035] In a further aspect of the invention the distal chimney extension 15 is separable from the main chimney 6 and formed of a discrete component.
[0036] In a further aspect of the invention the discrete component may be mounted onto the top surface of the housing.
[0037] In a further aspect of the invention the discrete component may be mounted onto a regular opening chimney to form the non-regular external opening of the chimney.
[0038] In a further aspect of the invention the discrete component forms the entire top portion of the device housing.
[0039] In a further aspect of the invention the chimney 6 is substantially uniform in dimensions along its length from the base 14 to the lowest opening point of the external opening 7.
[0040] In a further aspect of the invention the chimney 6 is substantially cylindrical in shape between to the chimney base 13 and external opening 7.
[0041] The chimney 6 may also be completely irregular in shape. In this situation, the dimensions of the distal chimney extension 15 may be related to the size of opening 7. Preferably the length ratio of the length of the distal chimney extension surface 16 to the largest diameter of opening 7, is between 1:10 and 10:1. The angle Θ of the distal chimney extension may be also, alternatively, measured against the vertical plane when the device is plugged into a wall socket.
[0042] The device may be used with any suitable liquid electrical vaporiser composition known from the art. The skilled person will be aware of the vast range of possibilities.
[0043] The invention is also described in the following non-limiting Examples.ExamplesFragrance Distribution
[0044] It was determined analytically whether the present invention distributes fragrance throughout a room. Air samples at four corners of a room were taken prior to testing. A working device according to the present invention emanating fragrance was then operated and the relative fragrance concentration at each of the four corners of the room was calculated.
[0045] By statistically comparing the relative concentration of specific fragrance components in all four corners of the room, the distribution or 'spread' of the fragrance can be inferred.Definitions
[0046] TD - thermal desorption GC MS - gas chromatograph with mass spectral detector PTFE - polytetrafluoroethylene MSDS - material safety data sheet ANOVA -Analysis of variation. The F ratio is the probability produced by an ANOVA and can determine whether differences in a set of counts or measurements were most likely due to chance variation, thus determining whether data sets are significantly different to one another statistically. If the F number generated is larger than the F crit value, the data sets are significantly different to one another. Equipment
[0047] Test Chamber: 28 m 3< controlled booths Stainless steel sorbent tube with Tenax TA sorbent Gilian LFS-113DC low flow sampling pumps PTFE tubing Gilian Gilibrator 2 Primary Flow Calibrator with Gilian low flow cell Agilent 7890 GC with a 5975 Inert MSD and Markes Ultra / Unity TD system Methodology
[0048] Background samples were taken before fragrance air sampling began. A Tenax tube was placed at each of the four corners of a 28 m 3< large sensory booth for each sampling session and the booth was set to the test conditions of: 22 + / - 2 °C and 55 + / - 5 %RH.
[0049] The pumps were switched on to sample the air in each of the four corners for 10 minutes (around 2 litres of air were drawn through each tube during sampling).
[0050] Once background testing was complete, a liquid electrical device according to the invention and fitted with a fragrance refill is plugged into the socket located within the booth. The device was set to minimum setting operated for 1 hour prior to air sampling. This was carried out for three distinct fragrances (Fragrance A to C) obtained from a commercial fragrance house.
[0051] After an hour the Tenax tubes were thermally desorbed and analysed using an Agilent 7890 GC with a 5975 Inert MSD and Markes Ultra / Unity TD system. Each of the three fragrances contain known chemical components, which were tested for using the Agilent 7890 GC.Results
[0052] Table 1Fragrance A Components F Fcrit P-value A10.0108533.0983910.998398A20.1176350.948699A30.0371050.990141A40.0178900.996634A50.0140410.997650A60.0347880.991029A70.0526080.983618A80.0282760.993382A90.1904650.901643
[0053] As the F value is lower than that of the F crit value for all 9 fragrance components, there is no significant difference in the relative concentration of the fragrance in any of the four corners of the room. As there is no difference in the relative concentrations, the four corners of the room are equivalent and thus the fragrance is evenly distributed. This result was seen within the 90% confidence interval (P≥0.9). Table 2Fragrance B Components F Fcrit P-value B10.0055433.0983910.999412B20.0329380.991719B30.2455160.863528B40.0316180.992201B50.0240160.994797B60.1708730.914802B70.0497570.984887B80.0751640.972655B90.2448020.864030
[0054] As the F value is lower than that of the F crit value for all 9 fragrance components, there is no significant difference in the relative concentration of the fragrance in any of the four corners of the room. As there is no difference in the relative concentrations, the four corners of the room are equivalent and thus the fragrance is evenly distributed. This result was seen within the 90% confidence interval (P≥0.9) for 8 of the 9 components. Table 3Fragrance C Components F Fcrit P-value C10.071683.098390.97444C20.043270.98766C30.013770.99772C40.085790.96701C50.187240.90383C60.072470.97404C70.038590.98956C80.111030.95265C90.097190.96067C100.080790.96970
[0055] As the F value is lower than that of the F crit value for 10 components, there is no significant difference in the relative concentration of the fragrance in any of the four corners of the room. As there is no difference in the relative concentrations, the four corners of the room are equivalent and so the fragrance is evenly distributed. This result was seen within the 90% confidence interval (P≥0.9).Computation Fluid Dynamics
[0056] Using Siemens Computational Software (STAR-CCM - version 13.02) the flow of the active-laden air was modelled for both a standard plug in vaporiser and a vaporiser according the present invention. The respective direction of the flows are shown in Figures 9 (standard device) and 10 (present invention).
[0057] It can be seen that the active-laden air is drawn into the room with the use of a vaporizer according to the present invention.
[0058] The Uniformity Index of the fragrance compositions were modelled at 25 cm and 50 cm above the device. The closer the Uniformity index to 1, the more uniformly the fragrance is emanating away from the device. Table 4Height above the device Device Setting Standard Device Uniformity Index Invention Uniformity Index Percentage Difference Invention vs Standard 10 25cmMin0.2540.32624.82%Max0.2590.32622.91%50cmMin0.3420.44826.83%Max0.3480.44825.13%
[0059] Table 4 demonstrates how a vaporizer according to the present invention results in a significantly more uniform distribution of fragrance.
[0060] The Computational Fluid Dynamics calculations support the empirical results and demonstrate that the inclusion of the distal chimney extension has a potent effect on directing the heated stream of active laden air away from the wall and out into the room relative to a standard plug in device.
[0061] The invention is defined by the claims.
Claims
1. A liquid electric vaporizer comprising: a housing (3); a plug (8), suitable for engaging with a mains electricity socket, located on a lateral side of the housing (2); a chimney (6), wherein the chimney (6) is straight and comprises an inner surface and an external opening (7) at the top of the housing (3); and further wherein the chimney (6) has a distal side and a proximal side relative to the plug (8), wherein the proximal side constitutes the side of the chimney (6) nearer to the plug (8) and the distal side constitutes the side of the chimney (6) further away from the plug (8); a heating means (2), located adjacent the chimney (6); a detachable refill bottle (4) which engages with the housing (3), the refill bottle (4) having a wick (5) in fluid communication with a material to be dispensed therefrom; and the wick (5) extending from the bottle (4) into the chimney (6) in close proximity with said heating means (2) when the refill bottle (4) is engaged with the housing (3); characterized in that the external opening (7) forms a distal chimney extension (15) such that the chimney (6) extends further on the distal side than the proximal side.
2. The liquid electric vaporiser according to claim 1, wherein the chimney (6) is substantially straight sided and substantially vertical when the device is plugged into a wall socket; and the chimney extension (15) is angled away from the vertical when the device is plugged into a wall socket.
3. The liquid electric vaporiser according to claim 1 or 2, wherein the further extending of the distal side than the proximal side is embodied as a distal chimney extension (15) which forms a discrete component.
4. The liquid electric vaporiser of claim 3 wherein the angle between a distal chimney extension surface (16) of the distal chimney extension (15) and a vertical plane when the device is plugged into a wall socket is at least 15 degrees, preferably at least 25 degrees, more preferably at least 30 degrees and most preferably at least 40 degrees.
5. The liquid electric vaporiser of claim 4 wherein the distal chimney extension surface (16) is convex.
6. The liquid electric vaporiser according to claim 4 wherein the distal chimney extension surface (16) is flat.
7. The liquid electric vaporiser according to any of claims 3-6 wherein the distal chimney extension (15) is mounted onto the top surface of the housing (2).
8. The liquid electric vaporiser according to any one claims 3-7 wherein the distal chimney extension (15) forms the top portion of the device housing (2).
9. The liquid electric vaporiser according to any of the previous claims wherein the chimney (6) is cylindrical in shape prior to the external opening (7).