DOUBLE INLET AIR EXTRACTOR

Description

Technical field

[0001] The present invention relates to an air extractor designed with a double inlet for the intake of air in order to achieve efficient and comfortable ventilation conditions in bathrooms, kitchens and similar rooms of residential or commercial establishments.State of the art

[0002] For the renewal of stale or contaminated air in closed premises, such as bathrooms or kitchens, the use of extractors which absorb the air from inside the premises and expel it to the outside through an exhaust duct to which the extractors are connected is known.

[0003] The air extractors comprise a main body wherein a fan-motor assembly is disposed for the absorption of the air to be extracted and a cover which is disposed over the upper end of the main body, closing it at said end. See for example document EP1816728B1, or document EP2012412B1.

[0004] The main body of the air extractor has at the upper end thereof an opening for the intake of air, the fan of the fan-motor assembly being disposed approximately in said opening in the main body, and the main body having a lower end for connection with the air exhaust duct. The cover which closes the upper end of the main body has a central opening provided with a grate, said central opening in the cover being aligned with the opening in the main body wherein the fan is disposed, such that the air is drawn in by the fan from the central opening in the cover to the opening in the main body in order to lead it to the exhaust duct.

[0005] During the use of the extractor, it is common for dust, and other dirt dispersed in the air, to tend to stay adhered to the grate, and since the grate is visible, this results in an unsuitable aesthetic appearance of the extractor. Furthermore, the extractors are generally located in elevated positions of the premises, such as in the ceiling, or in the upper portion of a wall, such that the access to them for the cleaning thereof is especially difficult, which causes them to not be cleaned as often as necessary in order to improve the appearance thereof. This problem is aggravated by the dirty conditions of the premises wherein the extractor is disposed, for which reason the grate tends to get dirty after a short time of use.

[0006] To solve this problem, for example, air extractors are known which have a blind cover without a central opening, and without a grate, such that dust does not accumulate in a visible area of the extractor, thus improving the aesthetic appearance thereof.

[0007] These types of air extractors have the same configuration as the previously described extractors with grates, except that the cover does not have the central opening with the grate, and because the cover is disposed over the main body but separated a certain distance from the main body. In this manner, the air is drawn in laterally through the separation established between the cover and the main body, in order to direct it to the opening in the main body wherein the fan is located, which in turn directs the air to the exhaust duct. Although this solution improves the outer aesthetic appearance, the truth is that these types of air extractors have less efficient ventilation conditions than extractors which take air frontally through the grate of the central opening in the cover. Other types of air extractors have been disclosed, for instance, in patent application publications EP 2 775 147 A2, GB 2561714 A and US 2014 / 0205450 A1. In particular, EP 2 775 147 A2 discloses an extract fan assembly comprising a fan and fan housing. The fan housing comprises a plurality of walls defining an enclosure for containing the fan having an inlet opening at one end. A cover plate is positioned to cover the inlet opening and fixed relative to the housing in a spaced location from the inlet opening. A first air inlet is defined by the space between the cover plate and the housing. A first airflow pathway extends between the first air inlet and the fan housing via the inlet opening. The fan assembly includes a second auxiliary inlet and a second airflow pathway extending between the second air inlet and the fan housing that allows the spacing between the cover plate and the housing to be reduced while maintaining the same inlet airflow.Object of the invention

[0008] According to the present invention, an air extractor with a double inlet for the intake of air is proposed which enables efficient ventilation conditions to be achieved in the premises to be ventilated in addition to having an improved aesthetic appearance since dirt does not accumulate in a visible area of the extractor.

[0009] The double-inlet air extractor proposed by the invention is defined in claim 1.

[0010] In this manner, the extractor enables a double inlet for the intake of air to be established, the lateral inlet defined between the cover and the main body, and the frontal inlet defined between the cover and the central cap, which improve the ventilation conditions of the air extractor.

[0011] The arrangement of the lateral inlet for the intake of air with respect to the opening in the main body causes the air flow to have to make a turn in order to be directed to the opening, with which impacts and turbulences can be generated which affect the extraction performance of the air; however, the frontal inlet for the intake of air helps to direct that flow of air which enters through the lateral inlet, facilitating the rotation, such that said impacts and turbulence are reduced.

[0012] Furthermore, the central cap is disposed partially covering the central opening in the cover through which the extractor frontally draws in the air, such that the aesthetic appearance of the extractor is improved as there are no visible portions thereof wherein dirt accumulates, since they are hidden by the central cap.

[0013] Accordingly, the air extractor object of the invention has very advantageous features for the function for which it is intended, acquiring a life of its own and a preferential character with respect to the conventional air extractors used for that function.Description of the figures

[0014] Figure 1 shows a perspective view of an exemplary embodiment of the air extractor according to the invention. Figure 2 shows a side view of the air extractor of figure 1. Figure 3 shows a cross-sectional view of the extractor according to cross section III-III indicated in figure 2. Figure 4 shows a top view of the air extractor of figure 1. Figure 5 shows another cross-sectional view of the extractor according to cross section V-V indicated in figure 4. Figure 6 shows a cross-sectional perspective view of the upper end of the main body, the cover and the central cap. Figure 7 shows a perspective view of the cover seen from the lower face thereof. Figure 8A shows a schematic view of an extractor according to the prior state of the art with a frontal inlet for the intake of air. Figure 8A shows a schematic view of an extractor according to the prior state of the art with a lateral inlet (S) for the intake of air. Figure 8C is a schematic view of an extractor according to the invention with a lateral inlet for the intake of air and a frontal inlet for the intake of air. Detailed description of the invention

[0015] Figure 1 shows an embodiment of the air extractor for the ventilation of bathrooms, kitchens, or similar rooms in residential or commercial premises.

[0016] The air extractor comprises a main body (10), a cover (20) which is disposed over the main body (10) and a fan-motor assembly (30) which is accommodated inside the main body (10).

[0017] The main body (10) has an upper end (11) wherein there is an opening (12) through which the fan-motor assembly (30) draws in air, and a lower end (13), opposite from the upper end (11), for the connection of the main body (10) with an air exhaust duct (not shown).

[0018] The fan of the fan-motor assembly (30) is disposed in the opening (12) in the upper end (11) of the main body (10) in order to cause the intake of air through the opening (12).

[0019] The opening (12) in the upper end (11) of the main body (10) has a grate (14) for protection against possible contacts of a user with the fan-motor assembly (30) if the cover (20) is removed with the extractor running.

[0020] The operating electronics of the extractor are accommodated in the upper end (11) of the main body (10).

[0021] The cover (20) has a central opening (21), the central opening (21) in the cover (20) being partially covered by a central cap (40).

[0022] On the one hand, the cover (20) is separated from the opening (12) in the upper end (11) of the main body (10) by a first distance (D), such that a lateral inlet (S) for the intake of air is defined, while on the other hand, the central cap (40) is separated from the central opening (21) in the cover (20) by a second distance (d), such that a frontal inlet (F) for the intake of air is defined.

[0023] With this configuration, a double inlet for the intake of air is established in the extractor. Thus, the fan of the fan-motor assembly (30) located in the opening (12) in the main body (10), on the one hand, draws in the air in order to lead it from the lateral inlet (S) for the intake of air to the opening (12) in the main body (10), and on the other hand, the fan also draws in the air in order to lead it from the frontal inlet (F) for the intake of air to the frontal opening (21) in the cover (20), and from there to the opening (12) in the main body (10), all the air drawn in being finally evacuated through the air exhaust duct which connects to the lower end (13) of the main body (10).

[0024] The opening (12) in the main body (10) and the central opening (21) in the cover (20) are aligned, the central cap (40) being disposed aligned with both openings (12,21) in the main body (10) and the cover (20). In this manner, the central cap (40) is disposed preventing the frontal view of the grate (14) which covers the opening (12) in the main body, wherein dirt can accumulate.

[0025] Thus, the imaginary axis which passes through the centre of the opening (12) in the main body (10) and the imaginary axis which passes through the centre of the central opening (21) in the cover (20) are coaxial, the imaginary axis which passes through the centre of the central cap (40) being equally aligned with the axes of both openings (12,21) in the main body (10) and in the cover (20).

[0026] The central cap (40) has an outer dimension which is smaller than the inner dimension of the central opening (21) in the cover (20). In other words, the vertical projection of the central cap (40) is smaller than the vertical projection of the central opening (21). This enables the flow which enters through the frontal inlet (F) for the intake of air to follow a direction as rectilinear as possible to the opening (12) in the main body (10), as seen in the cross-sectional view of figure 5.

[0027] The extractor additionally comprises joining means (15,16,22,23) in order to establish a removable joint between the cover (20) and the upper end (11) of the main body (10). In this manner, the cover (20) can be disassembled from the main body (10) in order to facilitate cleaning tasks when necessary.

[0028] Preferably, one (16,23) of the joining means (15,16,22,23) has a different shape than the other joining means (15,22) in order to establish an unequivocal assembly of the cover (20) on the main body (10).

[0029] The different joining means (16,23) are additionally used to accommodate a light indicator of an operating state of the extractor.

[0030] The central cap (40) is joined to the cover (20) through supports (24).

[0031] The supports (24) have a laminar configuration with a thinner cross section which is disposed facing the frontal inlet (F) for the intake of air. In this manner, the supports (24) offer a minimum resistance to the passage of air, thus reducing the possible noise that may be generated.

[0032] The supports (24) are disposed in positions diametrically opposite and equidistant from each other, each of the supports (24) being disposed in the centre of one of the sides of the cover (20).

[0033] The cover (20) and the central cap (40) are manufactured in a single part which is preferably obtained by means of injection moulding of plastic material.

[0034] The cover (20) has a domed area (25) on the periphery of the central opening (21) which enables the air flow which enters through the frontal inlet (F) for the intake of air to be directed.

[0035] The shape and arrangement of the supports (24) are specially designed to optimise the injection moulding and enable a good flow of the plastic material during the moulding.

[0036] Experimentally, it has been found that the air extraction conditions are improved for preferred dimensions of the first and second distances (D,d) which enable the double air inlet. Thus, the first separating distance (D) between the cover (20) and the opening (12) in the upper end (11) of the main body (10) is preferably comprised between 10 mm and 20 mm, and the second separating distance (d) between the central cap (40) and the central opening (21) in the cover (20) is preferably comprised between 5 mm and 10 mm.

[0037] As represented by the arrows in the figures, the preferred dimensions of the first and second distances (D,d) indicated previously are dimensions measured vertically from one of the sides of the central cap (40) and of the cover (20), respectively.

[0038] In any case, the separation between the cover (20) and the opening (12), and the separation between the central cap (40) and the central opening (21), can be a separation in a vertical direction, as shown in the exemplary embodiment of the figures, or it can be a separation in a horizontal direction, or a separation in an oblique direction, without this altering the concept of generating the double air inlet with the central cap (40) preventing the existence of visible portions of the extractor wherein dirt accumulates.

[0039] The cover (20) has a concave shape such that the first distance (D) by which the cover (20) is separated from the opening (12) in the main body (10) is variable along the cover (20), with a central area having a maximum separation (Dmax) between the cover (20) and the opening (12) in the main body (10) and end areas with a minimum separation (Dmin) between the cover (20) and the opening (12) in the main body (10).

[0040] Preferably, the central cap (40) also has a concave shape, such that the second distance (d) by which the central cap (40) is separated from the central opening (21) in the cover (20) is also variable along the central cap (40). Thus, a central area has a maximum separation between the central cap (40) and the central opening (21) in the cover (20) and end areas have a minimum separation between the central cap (40) and the central opening (21) in the cover (20).

[0041] As seen in the exemplary embodiment shown in figures 1 to 7, the main body (10) has a preferably cylindrical configuration, while the upper end (11) of the main body (10), the cover (20) and the central opening (21) thereof, as well as the central cap (40), have a preferably square configuration. In any case, the square configuration is not limiting, the central cap (40) and / or the cover (20) being able to have other types of shapes without altering the concept of the invention, such as, for example, another polygonal shape with at least three sides, or a circular shape.

[0042] According to said preferred exemplary embodiment, the upper end (11) of the main body (10), the cover (20), the central opening (21) thereof, and the central cap (40) have four sides respectively, the sides of each of said portions (11,20,21,40) of the extractor being approximately parallel to each other.

[0043] As seen in detail in figures 3, 5 and 7, there are four supports (24) which join the central cap (40) to the cover (20), each of the supports (24) being disposed in the centre of one of the sides of the cover (20), and the thinner cross section of the laminar configuration of the support (24) being disposed facing the frontal inlet (F) for the intake of air.

[0044] As shown in detail in figures 3 and 5, the joining means (15,16,22,23) between the cover (20) and the main body (10) comprise projections (15,16) disposed at the upper end (11) of the main body (10) and housings (22,23) disposed in the inner face of the cover (20).

[0045] As shown in figure 5, between the projections (15,16) and the housings (22,23) a stepped area is established in order to establish an insertion stop for the projections (15,16) in the housings (22,23).

[0046] Specifically, and as shown in the exemplary embodiment shown in the figures, the removable joining means comprise three projections (15) and three housings (22) with one shape, and one projection (16) and one housing (23) with a different shape in order to enable the unequivocal assembly.

[0047] As shown in figure 5, the projection (16) and the housing (23) with the other different shape are open on the inside thereof in order to enable the passage of the light guide of the light indicator.

[0048] As shown in figures 1 and 2, each of the four sides of the cover (20) has a radius of curvature with a concave shape, such that the first distance (D) by which each side of the cover (20) is separated from the main body (10) is variable along the side of the cover (20). Each side of the cover (20) has the maximum separation (Dmax) in the centre of said side and has the minimum separation (Dmin) at the ends of said side. The radius of curvature of the sides of the cover (20) enables the maximum separation to be originated in a position close to the opening (12) in the main body (10) through which the air is drawn in, while the minimum separation is originated in the positions furthest from the opening (12).

[0049] Preferably the radius of curvature of each side of the cover (20) is between 300 mm and 450 mm.

[0050] Also as shown in figures 1 and 2, each of the four sides of the central cap (40) has a radius of curvature with a concave shape, such that the second distance (d) by which each side of the central cap (40) is separated from the cover (20) is variable along the side of the central cap (40). Each side of the central cap (40) has the maximum separation in the centre of said side and has the minimum separation at the ends of said side. As previously described, the radius of curvature of the sides of the central cap (40) enables the maximum separation to be originated in a position close to the opening (12) in the main body (10) through which the air is drawn in, while the minimum separation is originated in the positions furthest from the opening (12). For the sake of clarity in the figures, the references with respect to the maximum and minimum separations between the central cap (40) and the cover (20) are not shown in the figures.

[0051] Preferably the radius of curvature of each side of the central cap (40) is between 300 mm and 450 mm.

[0052] Even more preferably, the radius of curvature of each side of the cover (20) and the central cap (40) is the same, such that a continuous curvature is maintained between the cover (20) and the central cap (40) which improves the aesthetics of the extractor.

[0053] Figures 8A, 8B and 8C show a comparison of the direction followed by the flow of the extracted air in three air extractors. Figure 8A shows an extractor according to the state of the art with a frontal inlet (F) for the intake of air, figure 8B shows an extractor according to the state of the art with a lateral inlet (S) for the intake of air, and figure 8C shows an extractor according to the invention with a lateral inlet (S) for the intake of air and a frontal inlet (F) for the intake of air.

[0054] The extractor in figure 8A has a frontal cover which has holes and the air is drawn in according to a direction coaxial with the shaft of the fan, passing through a protective grate, while the extractor of figure 8B has a smooth frontal cover which does not have any holes, and in this case the air is drawn in laterally, through the four sides of the extractor.

[0055] The extractor of figure 8A has the drawback that it is not very aesthetic since it leaves the grate and the fan exposed; furthermore, the dirt which tends to adhere in them is difficult to remove due to the irregular shapes of both of them. However, it has the advantage that the air flow is continuous, without changes in direction, which results in high aerodynamic efficiency.

[0056] The extractor of figure 8B has the advantage that it does not get dirty and if that happens, since the frontal cover is smooth, it is very easy to clean. However, it has the drawback of lower performance than the extractor of figure 8A. Indeed, the four air flows enter through the four sides in a direction perpendicular to the outlet direction, which forces the air to make a 90° turn, furthermore, when the four flows enter in opposite directions two by two, they collide with each other inside the extractor just below the cover producing turbulence, greater noise and a decrease in the flow and pressure performance of the extractor due to that impact and these turbulences.

[0057] The extractor of the invention (see figure 8C) combines the advantages of the extractors of figures 8A and 8B, without having any of the drawbacks thereof. The cover (20) has the central opening (21) partially blocked by the central cap (40) such that air passages are created between both of them (in the case of the rectangular figures) with dimensions calculated in order to originate the frontal air flow (F) (dashed lines) with an air velocity sufficient to help the four lateral air flows (S) (solid line) make the 90° turn, thus preventing the impact between them. The consequence of having this frontal flow (F) "orienting" the lateral flows (S) is that the aerodynamic performance of the extractor proposed by the invention is similar to the performance of the extractor of figure 8A, while the trend to not get dirty and the ease of cleaning are similar to those of the extractor of figure 8B.

Claims

1. A double-inlet air extractor comprising: • a main body (10) having an upper end (11) with an opening (12) for the intake of air, • a cover (20) disposed over the upper end (11) of the main body (10) and having a central opening (21), and • a fan-motor assembly (30) accommodated in the main body (10), the fan of the fan-motor assembly (30) being disposed in the opening (12) for the intake of air from the main body (10), and wherein: ∘ the cover (20) is separated from the opening (12) in the upper end (11) of the main body (10) by a first distance (D), such that between the cover (20) and the opening (12) in the upper end (11) of the main body (10) a lateral inlet (S) for the intake of air is defined for leading the air from the lateral inlet (S) to the opening (12) in the upper end (11) of the main body (10), and ∘ the central opening (21) is partially covered by a central cap (40) with an outer dimension smaller than the inner dimension of the central opening (21) in the cover (20), the central cap (40) being separated from the central opening (21) in the cover (20) by a second distance (d), such that a frontal inlet (F) for the intake of air is defined between the central cap (40) and the central opening (21) in the cover (20) for leading the air from the frontal inlet (F) to the opening (12) in the main body (10), and the cover (20) has a concave shape such that a central area has a maximum distance (Dmax) between the cover (20) and the opening (12) in the main body (10) and end areas have a minimum separation (Dmin) between the cover (20) and the opening (12) in the main body (10).

2. The extractor according to the preceding claim, characterised in that it additionally comprises joining means (15,16,22,23) in order to establish a removable joint between the cover (20) and the upper end (11) of the main body (10).

3. The extractor according to the preceding claim characterised in that one (16,23) of the joining means (15,16,22,23) has a different shape than the other joining means (15,22) in order to establish an unequivocal assembly of the cover (20) on the main body (10).

4. The extractor according to the preceding claim, characterised in that the joining means (16,23) having the different shape accommodate a light indicator of an operating state of the extractor.

5. The extractor according to any one of the preceding claims, characterised in that the central cap (40) is joined to the cover (20) through supports (24).

6. The extractor according to the preceding claim, characterised in that the supports (24) have a laminar configuration with a thinner cross section which is disposed facing the frontal inlet (F) for the intake of air.

7. The extractor according to claim 5, or 6, characterised in that the supports (24) are disposed in positions diametrically opposite and equidistant from each other, each of the supports (24) being disposed in the centre of one of the sides of the cover (20).

8. The extractor according to any one of the preceding claims, characterised in that the opening (12) in the main body (10) and the central opening (21) in the cover (20) are aligned, the central cap (40) being disposed aligned with both openings (12,21).

9. The extractor according to any one of the preceding claims, characterised in that the cover (20) has a domed area (25) on the periphery of the central opening (21).

10. The extractor according to any one of the preceding claims, characterised in that the first separating distance (D) between the cover (20) and the opening (12) in the upper end (11) of the main body (10) is comprised between 10 mm and 20 mm.

11. The extractor according to any one of the preceding claims, characterised in that the second separating distance (d) between the central cap (40) and the central opening (21) in the cover (20) is comprised between 5 mm and 10 mm.

12. The extractor according to any one of the preceding claims, characterised in that the central cap (40) has a concave shape, such a central area has a maximum separation between the central cap (40) and the central opening (21) in the cover (20) and end areas have a minimum separation between the central cap (40) and the central opening (21) in the cover (20).