EXPANSION AND RADIATION FLOW MECHANISM
Patent Information
- Application Number
- DE602021024903
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-04-09
- Filing Date
- 2021-10-14
- Publication Date
- 2025-01-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing parallel radiative flow mechanisms for automatic production lines have limitations in generating sufficient absorption force for effective non-contact adsorption of workpieces, as they rely on a decelerated flow with a parabolic radial velocity distribution, resulting in lower pressure gradients and absorption forces.
The mechanism modifies the flow form by creating an expanding gap between the fluid supply port and the to-be-adsorbed surface, with a conical or arc-shaped surface design, leading to a Jeffery-Hamel radial velocity distribution, which enhances the inertia effect and pressure gradient, thereby increasing the absorption force.
This design significantly increases the absorption force, with experimental results showing a 100% increase in absorption force compared to traditional parallel radiative flow mechanisms, by optimizing the radial velocity distribution and pressure gradient, allowing for more effective non-contact adsorption.
Description
TECHNICAL FIELD
[0001] The present invention belongs to the field of adsorption technologies, and is directed to an expansion radiation flowing mechanism.
[0002] Specifically, the present invention relates to an expanding and radiative flow mechanism of a generic type as defined in the generic part of claim 1 attached.BACKGROUND
[0003] Document DE 36 42 937 A1 discloses an expanding and radiative flow mechanism of the generic type as defined above.
[0004] Specifically, DE 36 42 937 A1 discloses a non-contacting conveying device for conveying a high-precision workpiece. The conveying device has a housing which is closed at the top and open at the bottom, which is provided in its upper region with an air feed nozzle and whose lower clear end region is rounded off and continuously curved. By means of a feed of air into the housing, a partial vacuum is formed in the latter if the distance from a workpiece is relatively large, whereby the workpiece can be lifted.
[0005] A parallel radiative flow mechanism is a type of apparatus widely applied to automatic production lines, and has a non-contact adsorption function. FIG. 1 is a schematic diagram illustrating a parallel radiative flow mechanism. The parallel radiative flow mechanism has a bottom surface, which is a flat surface and provided with a fluid supply port. The bottom surface is placed above a to-be-adsorbed surface, and a parallel gap is formed in between. As shown by arrows in the figure, a high-pressure fluid flows out from the fluid supply port and enters the parallel gap. In the gap, the fluid flows from the fluid supply port to a periphery to form a parallel radiative flow.
[0006] A flow cross section of the parallel radiative flow gradually increases in a flow direction, i.e., a farther distance from the fluid supply port indicates a larger cross-sectional flow area. Due to mass conservation of fluids, a larger cross-sectional flow area indicates a smaller fluid velocity. That is, the flow from the fluid supply port to the periphery is a decelerated flow. According to a fluid motion equation (Navier-Strokes equation), an inertia effect ( ρu r ∂ u r ∂ r , where u r is a radial velocity, r is a radial location, and ∂ u r ∂ r is a radial velocity gradient) of the decelerated flow may form a positive pressure gradient ( ∂ P ∂ r , where P is a pressure), and the positive pressure gradient may form an inside-low outside-high pressure distribution in the parallel gap, as shown in FIG. 2. This means that a pressure in the gap is lower than a peripheral ambient pressure, and therefore the parallel radiative flow mechanism can apply an absorption force to the to-be-adsorbed surface.SUMMARY
[0007] To overcome the defects in the prior art, the present invention provides an expanding and radiative flow mechanism as defined in claim 1 attached. Preferred embodiments of the invention are defined in dependent claims attached. With improvements to a parallel radiative flow mechanism, this mechanism can further effectively increase an absorption force of this mechanism, which is conducive to subsequent applications thereof.BRIEF DESCRIPTION OF DRAWINGS
[0008] FIG. 1 is a schematic diagram illustrating a parallel radiative flow mechanism according to prior art; FIG. 2 is a changing curve of a pressure in a gap of a parallel radiative flow mechanism according to prior art along with a radial position; FIG. 3 is a schematic diagram illustrating a mechanism as an example not according to the present invention; FIG. 4 shows a fluid velocity distribution of a parallel radiative flow mechanism according to prior art; FIG. 5 shows a fluid velocity distribution in an exemplary mechanism not according to the present invention; FIG. 6 is a comparison of changing curves of a pressure in a gap of a parallel radiative flow mechanism according to prior art and a pressure in a gap of a mechanism not according to the present invention along with a radial position; FIG. 7 is a schematic structural diagram illustrating another exemplary implementation of a mechanism not according to the present invention; FIG. 8 is a schematic structural diagram illustrating still another exemplary implementation of a mechanism not according to the present invention; FIG. 9 is a schematic structural diagram illustrating a specific implementation of a mechanism according to the present invention; FIG. 10 is a diagram illustrating a relationship between a flow velocity distribution and a radius area of an expanding and radiative flow, where (a) is a small-radius region, and (b) is a large-radius region; and FIG. 11 is a schematic structural diagram illustrating a further specific implementation of a mechanism according to the present invention. DESCRIPTION OF EMBODIMENTS
[0009] The following further describes the solution of the present invention with reference to the embodiments and the accompanying drawings.
[0010] The present invention provides an expanding and radiative flow mechanism by making improvements to a parallel radiative flow mechanism, to be specific, by changing a flow form of a fluid to increase an absorption force. The mechanism has a bottom surface. The bottom surface is provided with a fluid supply port. The bottom surface of the mechanism and a surface of a to-be-adsorbed object form a gap during use. A fluid flows out from the fluid supply port, enters the gap and flows out along the gap. The gap is an expanding gap and meets the following: a radial length exists with the fluid supply port as an initial point, and a height of the gap continuously increases in an outward radial direction within this length.
[0011] The following provides a description by using the embodiments.Embodiment 1
[0012] As shown in FIG. 3, in this exemplary embodiment not according to the present invention, the bottom surface of the mechanism is a conical surface, the surface of the to-be-adsorbed object is a flat surface, and the expanding gap is formed between the conical surface and the to-be-adsorbed surface, i.e., a height of a flow cross section of the fluid continuously and linearly increases in a flowing direction of the fluid.
[0013] The fluid flows from the fluid supply port to a periphery to form an expanding and radiative flow. It was found through experimental tests that, an absorption force of the expanding and radiative flow mechanism is significantly greater than that of the parallel radiative flow mechanism. For example, under the conditions that the fluid is air, a flow rate is 26 g / min, a spacing (i.e., a height of the expanding gap at a fluid inlet) is 0.35 mm, a diameter of a parallel surface (assuming that a flat surface of the bottom surface opposite to the to-be-adsorbed surface is circular) is 50 mm, a diameter of the fluid supply port is 4 mm, and an expansion angle of the conical surface is 0.025 rad, the expanding and radiative flow mechanism can generate an absorption force of 0.1 N, while the parallel radiative flow mechanism can generate an absorption force less than 0.05 N under the same conditions.
[0014] According to research, the expanding and radiative flow mechanism can greatly increase an absorption force mainly because a radial velocity distribution of the expanding and radiative flow is changed. While a radial velocity distribution of the parallel radiative flow approaches a parabola (as shown in FIG. 4), the radial velocity distribution of the expanding and radiative flow is close to a shape shown in FIG. 5. A mathematical expression of this shape was put forward by Jeffery-Hamel, and therefore it is also known as a Jeffery-Hamel velocity distribution. The radial velocity distribution determines a velocity gradient ( ∂ u r ∂ r ), and the velocity gradient determines a magnitude of an inertia effect ( ρu r ∂ u r ∂ r ) of the decelerated flow. Theoretical calculation proves that the inertia effect of the Jeffery-Hamel velocity distribution is greater than that of the parabola velocity distribution and can generate a larger pressure gradient ( ∂ P ∂ r ). FIG. 6 shows a comparison of pressure distributions of these two mechanisms. It can be seen that the expanding and radiative flow mechanism can form a lower pressure distribution and accordingly a higher absorption force.Embodiment 2
[0015] The effect of the expanding and radiative flow may be improved by increasing an expansion degree of the radiative flow.
[0016] In this exemplary embodiment not according to the present invention, as shown in FIG. 7, the surface of the to-be-adsorbed object is a flat surface, while the bottom surface of the expanding and radiative flow mechanism of the present invention is an arc-shaped surface. Compared with the conical surface, the arc-shaped surface more rapidly expands the fluid to generate a larger velocity gradient ( ∂ u r ∂ r ) after the fluid enters the expanding gap from the fluid supply port. Therefore, the arc-shaped surface can enhance the inertia effect of the flow and lead to a lower pressure and a higher absorption force.Embodiment 3
[0017] A shape of the bottom surface of the mechanism may be designed based on a shape of the surface of the to-be-adsorbed object, provided that an expanding gap may be formed in between. That is, an absorption force can be increased as long as the height of the flow cross section of the fluid increases in the flow direction of the fluid within a certain radial length with the fluid inlet of the expanding gap as the initial point of the flow.
[0018] In this exemplary embodiment not according to the present invention, as shown in FIG. 8, the bottom surface of the expanding and radiative flow mechanism is a flat surface, the surface of the to-be-adsorbed object is a conical surface, an expanding gap is formed in between, and the fluid flows to the periphery through the gap between the two surfaces after flowing out from the fluid supply port. The height of the flow cross section of the fluid continuously increases in the flow direction of the fluid to form the expanding and radiative flow, and therefore a negative pressure and an absorption force can be increased as well.Embodiment 4
[0019] This embodiment according to the present invention is shown by a structure in FIG. 9. An inner side of the bottom surface of the expanding and radiative flow mechanism is a conical surface, and an outer side thereof is a flat surface. In a small-radius region on the inner side, an expanding and radiative flow is formed between the conical surface and the to-be-adsorbed surface, and therefore a negative pressure and an absorption force can be increased.
[0020] According to further research, an enhancement brought by the expanding and radiative flow to the inertia effect thereof is more obvious in the small-radius region and becomes weaker in a large-radius region. Because a cross-sectional flow area of the fluid is small in the small-radius region (a in FIG. 10), a radial velocity is high. Therefore, an obvious Jeffery-Hamel flow velocity distribution can be formed, and accordingly a larger velocity gradient and a corresponding inertia effect can be generated. Because a cross-sectional flow area of the fluid increases in the large-radius region (b in FIG. 10), the radial velocity decreases. Therefore, an enhancement to the inertia effect of the Jeffery-Hamel flow velocity distribution is weakened, and accordingly the velocity gradient and the corresponding inertia effect cannot be significantly increased.
[0021] In addition, a length of the expanding gap is an important design parameter. If the length of the expanding gap is excessively small, the inertia effect of the expanding and radiative flow in the small-radius region cannot be sufficiently utilized to increase the negative pressure. It was found through theoretical and experimental research that, if the length of the expanding gap is 10 or more times the height of the gap at the fluid inlet, the inertia effect of the expanding and radiative flow can be sufficiently utilized to increase the negative pressure and the absorption force. The conical surface in this embodiment may be replaced with an arc-shaped surface, as shown in FIG. 11.
Claims
1. An expanding and radiative flow mechanism combined with a to-be-adsorbed object, wherein the mechanism has a bottom surface, the bottom surface is provided with a fluid supply port, the bottom surface of the mechanism and a surface of the to-be-adsorbed object configured to form a gap between themselves for adsorbing the to-be-adsorbed object to the mechanism with a fluid flowing out from the fluid supply port, entering the gap and flowing out along the gap, and the gap is an expanding gap, wherein a radial length exists with the fluid supply port as an initial point the flow, and a height of the gap continuously increases in an outward radial direction within the radial length, characterized in that an inner side of the bottom surface, within the radial length, is a conical or arc-shaped surface, wherein the height of the gap keeps unchanged in the outward radial direction beyond the radial length, wherein an expanding and radiative flow is formed between the conical or arc-shaped surface and the to-be-adsorbed surface, and the radial length is 10 or more times a height of the gap at a fluid inlet of the expanding gap.
2. The expanding and radiative flow mechanism combined with the to-be-adsorbed object according to claim 1, wherein the surface of the to-be-adsorbed object is a flat surface.
3. The expanding and radiative flow mechanism combined with the to-be-adsorbed object according to claim 1, wherein the height of the gap linearly increases in the outward radial direction within the radial length.
4. The expanding and radiative flow mechanism combined with the to-be-adsorbed object according to claim 1, wherein the height of the gap nonlinearly increases in the outward radial direction within the radial length.