HOUSEHOLD APPLIANCE
Patent Information
- Application Number
- DE602023005466
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-11-29
- Publication Date
- 2025-08-06
- Estimated Expiration
- 2043-11-29
AI Technical Summary
Existing laundry dryer designs face challenges in cost-effective drum grounding, which can lead to electrical leaks, material damage, and increased maintenance complexity due to the placement of grounding devices in difficult-to-reach areas.
A cost-efficient drum grounding method using an electrically conductive wheel with a non-conductive wheel body and a conductive arm to transmit electricity from the drum to a ball bearing, which is then grounded through a shaft, eliminating the need for additional grounding components on the drum.
This approach reduces production costs, enhances durability, simplifies assembly and maintenance, and ensures safe electrical grounding without additional components on the drum, thereby improving user safety and energy efficiency.
Description
[0001] The present invention relates to a household appliance wherein the grounding process is performed more effectively and the safety thereof is improved. The household appliance is preferably a laundry dryer.
[0002] In the household appliances, especially laundry dryers, various components on the household appliance are usually grounded to prevent electrical leaks and to prevent the user from encountering adverse situations. The laundry dryers comprises a drum wherein the laundry to be dried is loaded and that the user contacts through the laundry. The grounding of the drum is critical for the user since the user is in direct contact with the drum. Flammable gases are used in the drying cycle to increase the energy efficiency of the laundry dryers. Therefore, possible electrical leaks which may occur on the drum may cause material and moral damage. For these reasons, the drum grounding process is of critical importance for the safety of the user. There are various embodiments for grounding the drum. However, the use of more than one component in said embodiments causes the cost of the household appliances to increase. Moreover, various difficulties are encountered in the maintenance, repair and assembly operations if the grounding device is placed in a difficult to reach area on the household appliance. Therefore, a cost-efficient and easily mountable embodiment is needed for grounding the drum.
[0003] In the state of the art Chinese Patent Application No. CN101314914, a laundry dryer is disclosed, comprising a grounding device which has a plurality of electrically conductive components, which contacts the shaft providing the rotation of the drum about the horizontal axis, and which contacts the shaft so as to ensure that the electricity on the drum is grounded by removing the same from the drum.
[0004] In the state of the art Chinese Patent Application No. CN105220427, a laundry dryer is disclosed, comprising a grounding lid which is provided on the drum and which enables the drum to be grounded.
[0005] In the state of the art Korean Patent Application No. KR100610666, a washing machine is disclosed, which ensures the grounding of static electricity caused by friction as a result of the rotation of the laundry in the drum.
[0006] In the state of the art Chinese Patent Application No. CN107503084, a clothes processing apparatus is disclosed, comprising a grounding device (30) in contact with the inner cylinder.
[0007] The aim of the present invention is the realization of a household appliance wherein the safety there is cost-efficiently improved.
[0008] The household appliance realized in order to attain the aim of the present invention, explicated in the first claim and the respective claims thereof, comprises a body; a drum which is disposed in the body, which is rotated around its own axis and wherein the laundry is loaded; at least one bearing member whereon the drum is borne so as to support the drum and which provides the connection between the drum and the body; at least one shaft which is provided on the bearing member; at least one wheel which is rotatably attached on the shaft, which rotates around its own axis with the rotational movement of the drum, which provides support for the drum and whereon the drum is placed; a ball bearing which is provided on the wheel and which enables the wheel to be rotatably connected to the shaft; the drum, the ball bearing and the shaft which are manufactured from electrically conductive material; at least one conductive part which is provided on the wheel and which touches the drum and the ball bearing to ensure electrical transmission from the drum to the ball bearing; and at least one grounding line which is fixed on the shaft and which ensures that the electric current transmitted from the conductive part to the ball bearing is grounded through the shaft in contact with the ball bearing. Thus, the drum is grounded by means of the wheel without the need for any device on the drum for grounding. Thereby, the need for placing any grounding plate or grounding device on the drum is eliminated, and any technical problems such as possible drum damage or increase in energy consumption caused by the weight of the drum are prevented. Consequently, significant ease of assembly and maintenance is provided.
[0009] In the present invention, a wheel body manufactured from non-conductive material surrounding the ball bearing is provided on the wheel, and the conductive part has an outer body which surrounds the wheel body and at least one arm which is provided located on the wheel body and which extends between the outer body and the ball bearing. The arm is also located on the wheel body so as to contact the ball bearing and the outer body. The outer body forms the outer wall of the wheel that the drum contacts. The wheel body remains inside the outer body and between the outer body and the ball bearing. The arm is passed over the wheel body so as to extend between the outer body and the ball bearing. Thus, it becomes possible to transmit electricity from the outer body to the ball bearing through the arm. Thereby, it also becomes possible to manufacture the outer body from a conductive material, and the wheel body from a non-conductive material, such as plastic, with high strength and relatively low cost. Consequently, the durability of the wheel is increased and the production cost is reduced.
[0010] In another embodiment of the present invention, the arm is in the form of a rod extending between the outer body and the ball bearing. By means of the rod form of the arm, the production cost of the wheel is reduced by using less material and electrical conduction between the outer body and the ball bearing is ensured.
[0011] In another embodiment of the present invention, the wheel has the conductive part and the wheel body manufactured as a single piece by injection method. It is preferred to manufacture the conductive part and the wheel body by plastic injection method. Thus, the conductive part and the wheel body are enabled to be manufactured from different materials at the same time by injecting different materials into the mold. Consequently, the rapid production of the wheel body and the conductive part is provided, achieving cost savings in production.
[0012] In another embodiment of the present invention, the conductive part is in the form of a ring and completely surrounds the ball bearing. The conductive part is the part of the wheel remaining outside the ball bearing. The electrical charge taken from the drum is transmitted to the ball bearing through the conductive part. Thus, the wheel is manufactured easily and quickly, and any interruption due to any reason (such as structural damage to the wheel, etc.) in the electrical transfer from the drum to the ball bearing is prevented.
[0013] In another embodiment of the present invention, there is a screw which is manufactured from an electrically conductive material and which provides the connection of the shaft to the bearing member, and at least one connection member squeezed between the screw and the shaft is provided on the grounding line. The connection member is preferably in the form of a ring. By squeezing the connection member between the screw and the shaft, when the grounding line is required to be disassembled for maintenance and repair operations, the connection member can be easily separated from the shaft by removing the screw.
[0014] In another embodiment of the present invention, the connection member is welded onto the shaft. Spot welding is preferably used for the welding process. Thus, the grounding of the drum becomes safer by ensuring that the connection member is connected to the shaft in a solid and permanent manner.
[0015] In another embodiment of the present invention, the household appliance is a laundry dryer.
[0016] By means of the present invention, a household appliance is realized, wherein the grounding of the drum is performed in a simple and cost-efficient manner by means of the wheel.
[0017] The laundry dryer realized in order to attain the aim of the present invention is illustrated in the attached figures, where: Figure 1 - is the perspective view of the household appliance related to an embodiment of the present invention. Figure 2 - is the partial view of the household appliance showing the bearing member, the wheel and the drum related to another embodiment of the present invention. Figure 3 - is the front view of the bearing member, the wheels and the drum where the wheels contact the drum related to another embodiment of the present invention. Figure 4 - is the view of the cross-section T-T shown in Figure 3. Figure 5 - is the exploded view of the wheel, the shaft, the screw, the grounding line and the connection member related to an embodiment of the present invention. Figure 6 - is the front view of the wheel showing the wheel body, the outer body and the arm related to another embodiment of the present invention.
[0018] The elements illustrated in the figures are numbered as follows: 1- Household appliance 2- Body 3- Drum 4- Bearing member 5- Shaft 6- Wheel 7- Ball bearing 8- Conductive part 9- Grounding line 10- Outer body 11- Wheel body 12- Handle 13- Screw 14- Connection member
[0019] The household appliance (1) comprises a body (2); a drum (3) which is disposed in the body (2), which is rotated around its own axis and which is suitable for loading the laundry therein; at least one bearing member (4) which provides the connection between the drum (3) and the body (2); at least one shaft (5) which is provided on the bearing member (4); at least one wheel (6) which is connected to the shaft (5), which supports the drum (3) by rotating together with the drum (3) and whereon the drum (3) is seated; and a ball bearing (7) which is provided on the wheel (6), which contacts the shaft (5) and which enables the wheel (6) to be rotatably connected to the shaft (5). The household appliance (1) is a laundry clothes dryer or a laundry washer / dryer, and the laundry to be dried and / or washed is loaded into the drum (3). The drum (3) is seated on the wheels (6) provided on the bearing member (4). The wheels (6) are attached to a plurality of shafts (5) provided on the bearing member (4). The shaft (5) does not move on the bearing member (4) and is manufactured as integrated with the bearing member (4) or so as to be attached and detached. When the drum (3) is rotated by a motor, the wheels (6) which contact the drum (3) also rotate around their own axis. By means of the ball bearing (7) which is provided on the wheel (6) and which provides the connection of the wheel (6) with the shaft (5), the wheel (6) is rotated on the shaft (5) in a more robust and noiseless manner.
[0020] The household appliance (1) of the present invention comprises the drum (3), the ball bearing (7) and the shaft (5) which are manufactured from electrically conductive material; at least one conductive part (8) which is provided on the wheel (6) and which contacts the drum (3) and the ball bearing (7) to ensure electrical transmission from the drum (3) to the ball bearing (7); and at least one grounding line (9) which contacts the shaft (5) and which ensures that the electric charge transmitted from the conductive part (8) to the ball bearing (7) is grounded through the shaft (5). The drum (3) which is manufactured from sheet metal with a certain wall thickness conducts electricity. The voltage difference at two different points on the drum (3) causes electric current on the surface of the drum (3). The ball bearing (7) and the shaft (5) are generally manufactured from steel or plastic material with a certain electrical conductivity value. In order to ground the electricity on the surface of the drum (3), the conductive part (8) which contacts both the drum (3) and the ball bearing (7) is provided on the wheel (6). The conductive part (8) serves as an electrical transmission bridge between the drum (3) and the ball bearing (7). The electrical charge on the drum (3) is transmitted to the ball bearing (7) through the conductive part (8). Since the ball bearing (7) and the shaft (5) are in contact with each other, the electricity on the ball bearing (7) is transmitted to the shaft (5). There is at least one grounding line (9) which ensures that the electrical charge transmitted from the conductive part (8) to the ball bearing (7) is grounded through the shaft (5) in contact with the ball bearing (7). One end of the grounding line (9) is connected to the shaft (5) and the other end is connected to the body (2) of the household appliance (1) where the grounding process is performed. Thus, the drum (3) is grounded in a cost-efficient manner so as to provide the user with a safer and cheaper household appliance (1).
[0021] In the present invention, at least one wheel body (11) manufactured from non-conductive material is provided on the wheel (3), and the conductive part (8) has at least one outer body (10) provided on the wheel (6) so as to contact the drum (3), and at least one arm (12) extending on the wheel body (11) so as to contact the outer body (10) and the ball bearing (7). The outer body (10), the wheel body (11) and the ball bearing (7) are arranged on the wheel (6) in this order. The outer body (10) has a cylindrical form and is manufactured from preferably EPDM rubber material with electrical conductivity value. Thus, damage which may occur as a result of the contact of the outer body (10) with the drum (3) is prevented. The wheel body (11) provides the structural connection of the outer body (10) and the ball bearing (7). The wheel body (11) is positioned between the outer body (10) and the ball bearing (7), and preferably has a cylindrical form. In order to reduce the production cost of the wheel (6) and to increase the resistance of the wheel (6) to the loads coming from the drum (3), the wheel body (11) is preferred to be manufactured from non-conductive plastic material. There is at least one arm (12) which extends on the wheel body (11) so as to ensure electrical transmission between the outer body (10) and the ball bearing (7). The electrical transmission is performed between the outer body (10) and the ball bearing (7) over the non-conductive wheel body (11) by means of the arm (12). Consequently, the strength of the wheel (7) against loads is increased and the production cost is reduced.
[0022] In another embodiment of the present invention, the arm (12) is almost in the form of a rod. The arm (12) is positioned on the wheel body (11) so as to contact the outer body (10) and the ball bearing (7). In addition, the arm (12) can also be positioned in the wheel body (11). Since the arm (12) is in the form of a rod, the production method is facilitated and the production cost of the wheel (6) is reduced.
[0023] In another embodiment of the present invention, the conductive part (8) and the wheel body (10) are manufactured as a single piece by the injection method. Plastic injection is preferred as the injection method. Thus, the conductive part (8), the arm (12), the outer body (10) and the wheel body (11) are manufactured in a very simple, easy and quick manner.
[0024] In another embodiment of the present invention, the conductive part (8) completely surrounds the ball bearing (7). In this embodiment, instead of the outer body (10), the arm (12) and the wheel body (11) structure, the conductive part (8) is positioned in the part of the wheel (6) remaining between the ball bearing (7) and the drum (3). Thus, by increasing the surface area where the conductive part (8) contacts with the bearing (7), electricity is rapidly transmitted from the drum (3) to the ball bearing (7). Moreover, an alternative wheel (6) production embodiment is realized wherein the additional mold costs required to manufacture the arm (12) are reduced.
[0025] In another embodiment of the present invention, there is a screw (13) which is manufactured from an electrically conductive material and which enables the shaft (5) to be fixed on the bearing member (4), and there is at least one connection member (14) which is provided on the grounding line (9) and which remains between the screw (13) and the shaft (5). In this embodiment, there is preferably a grooved part provided on the shaft (5), and there is a threaded part provided on a screw (13) and which engages with the grooved part so as to enable the shaft (5) to be fixed to the bearing member (4). The screw (13) is rotated by means of the screw head. The connection member (14) is fitted around the screw head. Then, by rotating the screw (13), the threaded part is inserted into the grooved part and the connection member (14) is enabled to be squeezed between the shaft (5) and the screw head. Thus, the electricity transmitted from the ball bearing (7) to the shaft (5) is transmitted from the shaft (5) to the grounding line (9) through the connection member (14) manufactured from an electrically conductive material so as to be grounded. Consequently, the grounding line (9) is prevented from leaving the shaft (5) over time and causing a safety risk.
[0026] In another embodiment of the present invention, the connection member (14) is welded onto the shaft (5). By welding the connection member (14) onto the shaft (5), a permanent connection is obtained between the connection member (14) and the shaft (5).
[0027] In another embodiment of the present invention, the household appliance (1) is a laundry dryer.
[0028] By means of the present invention, a household appliance (1) is realized, wherein the safety is increased at an optimum level by ensuring that the electricity taken from the drum (3) via the conductive part (8) located on the wheel (6) is transmitted to the bearing (7), the shaft (5) and from there to the grounding line (9).
Claims
1. A household appliance (1) comprising a body (2); a drum (3) which is disposed in the body (2), which is rotated around its own axis and which is suitable for loading the laundry therein; at least one bearing member (4) which provides the connection between the drum (3) and the body (2); at least one shaft (5) which is provided on the bearing member (4); at least one wheel (6) which is connected to the shaft (5), which supports the drum (3) by rotating together with the drum (3) and whereon the drum (3) is seated; and a ball bearing (7) which is provided on the wheel (6), which contacts the shaft (5) and which enables the wheel (6) to be rotatably connected to the shaft (5), the drum (3), the ball bearing (7) and the shaft (5) which are manufactured from electrically conductive material; at least one conductive part (8) which is provided on the wheel (6) and which contacts the drum (3) and the ball bearing (7) to ensure electrical transmission from the drum (3) to the ball bearing (7); and at least one grounding line (9) which contacts the shaft (5) and which ensures that the electric charge transmitted from the conductive part (8) to the ball bearing (7) is grounded through the shaft (5) characterized by at least one wheel body (11) which is provided on the wheel (6) and which is manufactured from non-conductive material, and by the conductive part (8) which has at least one outer body (10) provided on the wheel (6) so as to contact the drum (3), and at least one arm (12) extending on the wheel body (11) so as to contact the outer body (10) and the ball bearing (7).
2. A household appliance (1) as in Claim 1, characterized by the conductive part (8) and the wheel body (10) which are manufactured as a single piece by the injection method.
3. A household appliance (1) as in Claim 1, characterized by the conductive part (8) which completely surrounds the ball bearing (7).
4. A household appliance (1) as in any one of the above claims, characterized by a screw (13) which is manufactured from an electrically conductive material and which enables the shaft (5) to be fixed on the bearing member (4), and by at least one connection member (14) which is provided on the grounding line (9) and which remains between the screw (13) and the shaft (5).
5. A household appliance (1) as in Claim 1, characterized by the connection member (14) which is welded onto the shaft (5).
6. A household appliance (1) as in any one of the above claims, which is a laundry dryer.