Combustor and water heater using same

Abstract

A combustor and a water heater using the same. The combustor (10) comprises a plurality of flame distributors (100) which are arranged side by side in the width direction, each flame distributor (100) comprises at least three ejection tubes (110), and each ejection tube (110) is sequentially provided with an ejection section (110A) and an gas outlet section (110B) along the gas flow direction. Each ejection tube (110) comprises a throat (114) and a diverter (112). The throat (114) is provided at the minimum cross-section of the ejection section (110A), the length of the ejection section (110A) is H1, and the maximum width of the throat (114) allowing gas to pass is D1, wherein 8.5D1≤H1≤9.5D1. The diverter (112) is provided in the gas outlet section (110B) and has a top corner (112C) for diverting gas to two sides, and the angle of the top corner (112C) is 45 degrees to 85 degrees.

Description

TECHNICAL FIELD

[0001] The invention relates to a field of combustor technology, in particular to, a combustor and a water heater using the same.BACKGROUND

[0002] A water heater or a wall-mounted furnace is household equipment which takes fuel gas as a main energy source and provides domestic hot water or household heating. A combustor is an important component of a gas water heater and a wall-mounted furnace, and is a general term for devices that cause fuel and air to be injected in a certain manner and then mixed for combustion. Combustors are classified into industrial combustors, burners, civil combustors, and special combustors according to types and application fields.

[0003] CN 106 642 109A, on which the two-part-form of claim 1 is based, discloses a low nitrogen oxide burner for a gas-fired hot water heater, wherein a surface of a gas mixing casing of the burner is provided with a gas guide recess, and the gas guide recess is located at the top gas outlet of the gas-mixed air intake duct such that it can direct the gas flow direction, and achieve a better burning result.

[0004] The surface burner with several burner chambers provided in DE 91 10 246 U1 has a clamping part, that can held a line of the bent tubes in place.

[0005] DE 31 42 903 A1 depicts a burner, which comprises a mixing chamber with width and thickness vary differently in a gas flow direction so as to achieve a better mixing result of gas and air, and the burner further comprises a venturi tube that is connected to the mixing chamber for the mixture of gas and air to flow through.SUMMARY

[0006] In order to solve technical problems of low combustion efficiency of a combustor and a large number of nitrogen oxides generated after combustion in the existing technology, the present invention provides a combustor and a water heater using the same.

[0007] As an aspect of embodiments of the present invention, in an embodiment of the present invention, it is provided a combustor, which includes a plurality of flame distributors, the plurality of flame distributors are distributed side by side along a width direction, a flame distributor includes at least three ejection tubes, an ejection tube is provided with an ejection section and a gas outlet section in a sequence according to a gas flow direction, and each of the at least three ejection tubes includes: a throat, provided at a minimum cross-section of the ejection section, wherein a length of the ejection section is H1, and a maximum width of the throat allowing gas to pass through is D1, wherein 8.5D1≤H1≤9.5D1; and a diverter, provided in the gas outlet section, having an apex corner for diverting gas towards two sides, the angle of the apex corner being 45 degrees to 85 degrees.

[0008] According to the present invention, the ejection section includes: a premixing section, each of the at least three ejection tubes has a uniform cross-sectional shape in the premixing section, a length of the premixing section is H11, wherein 2D1≤H11≤3D1; and a diffusion section, gradually deviating from a central axis of each of the at least three ejection tubes along a gas flow direction, a length of the diffusion section is H12, wherein 3.5D1≤H12≤4.5D1.

[0009] Further, the ejection section has an inlet end and an outlet end, a maximum width of the inlet end being greater than or equal to a maximum width of the outlet end, and the maximum width of the inlet end being greater than or equal to 18mm.

[0010] Further, the inlet end has an arc-shaped cross-section, the arc-shaped cross-section being formed by recessing a center of the inlet end towards the outlet end.

[0011] Further, 11mm≤D1≤14mm.

[0012] Further, a length of the gas outlet section is less than or equal to 30%H1.

[0013] Further, the combustor further includes a gas distribution device provided below each of the at least three ejection tubes, a plurality of gas passages being provided in the gas distribution device, the gas distribution device further including a plurality of nozzles through which the gas distribution device being communicated with the each of the at least three ejection tubes, each of the plurality of nozzles having a diameter D0, wherein D1=2D0.

[0014] Further, each of the plurality of flame distributors includes a first housing and a second housing that are symmetrically arranged, a gas channel of each of the at least three ejection tubes being formed by an enclosure of the first housing and the second housing; the diverter includes a first recess and a second recess that are symmetrically arranged, the first recess being formed by the first housing being recessed into a cavity of each of the at least three ejection tubes, the second recess being formed by the second housing being recessed into a cavity of each of the at least three ejection tubes, a gas channel being defined between the first recess and the second recess; each of the plurality of flame distributors further includes a top plate covering a top of each of the at least three ejection tubes, the top plate being provided with a plurality of fire holes; and the first housing is snap-fitted with the second housing, and the top plate is snap-fitted with the first housing and the second housing.

[0015] Further, the diverter further includes at least two through holes, the at least two through holes being provided between two adjacent ejection tubes, for allowing a cooling water pipe to pass through and being in close contact with the cooling water pipe.

[0016] As another aspect of embodiments of the present invention, in an embodiment of the present invention, it is also provided a water heater, which includes the combustor as described above.

[0017] By applying above technical scheme according to embodiments of the present invention, the ejection coefficient may be improved, and a generation of nitrogen oxides may be reduced.

[0018] The foregoing summary is merely for the purpose of illustration, and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will be readily understood from the following detailed description in conjunction with the accompanying drawings.BRIEF DESCRIPTION OF THE DRAWINGS

[0019] FIG. 1 is a top view of a combustor according to an embodiment of the present invention. FIG. 2 is a front view of a flame distributor of a combustor according to an embodiment of the present invention. FIG. 3 is a left-side view of two flame distributors of a combustor according to an embodiment of the present invention. FIG. 4 is a front view of a combustor according to an embodiment of the present invention. FIG. 5 is an explosive view of a combustor according to an embodiment of the present invention. Description of Numerical References: 10:combustor;100:flame distributor;100A:first housing;100B:second housing;110:ejection tube;111A:first flow guide111B:second flow guide112:diverter;inclined plane;inclined plane;112A:first recess;112B:second recess;112C:apex corner;110A:ejection section;110B:gas outlet section;113:inlet end;113A:arc-shaped cross- section;114:throat;115:outlet end;120:top plate;121:fire hole;131:water inlet pipe through hole132:water outlet pipe through hole;150:pitch positioning structure;151:first protrusion;152:second protrusion;160:igniter;101:first flame distributor;102:second flame distributor;103, 104:two adjacent flame distributors;171:first pressing plate;172:second pressing plate;180:connecting piece;191:first fastener;192:second fastener;200:cooling water pipe;210:water inlet pipe;220:water outlet pipe;300:gas distribution device;310:nozzle;320:valve connection. DETAILED DESCRIPTION

[0020] In the following, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature rather than restrictive.

[0021] As shown in FIG. 1, which is a top view of a combustor 10 of the present embodiment, the combustor 10 of the present embodiment includes a plurality of flame distributors 100 distributed side by side along a width direction of each of the plurality of flame distributors 100, and a cooling water pipe 200 passing through the plurality of flame distributors 100, the cooling water pipe 200 is a U-shaped pipe including a water inlet pipe 210 and a water outlet pipe 220, to inlet and discharge water on a same side of the combustor 10, preferably, the cooling water pipe 200 is integrally formed.

[0022] As shown in FIG. 2, which is a front view of one of each of the plurality of flame distributors 100, each of the plurality of flame distributors 100 of the present embodiment includes three ejection tubes 110 and two through holes (a water inlet pipe through hole 131 and a water outlet pipe through hole 132), where two ends of the cooling water pipe 200 pass through corresponding through holes, respectively, i.e., the water inlet pipe through hole 131 is used for allowing the water inlet pipe 210 to pass through and be in close contact with the water inlet pipe 210, and the water outlet pipe through hole 132 is used for allowing the water outlet pipe 220 to pass through and be in close contact with the outlet pipe 220.

[0023] As shown in FIG. 3, which is a left-side view of two adjacent flame distributors 103 and 104, with reference to FIG. 1 and FIG. 2, in the present embodiment each of the plurality of flame distributors 100 may be formed by a first housing 100A snap-fitted with a second housing 100B, i.e., a gas channel of each of the at least three ejection tubes 100 is formed by an enclosure of first housing 100A and the second housing 100B, the water inlet pipe through hole 131 and the water outlet pipe through hole 132 pass through the first housing 100A and the second housing 100B. Each of the plurality of flame distributors 100 further includes a top plate 120 which covers above the three ejection tubes 110 and is provided with a plurality of fire holes 121.

[0024] Referring to FIG. 2 and FIG. 3, each of the at least three ejection tubes 110 is provided with an ejection section 110A and a gas outlet section 110B in a sequence according to a gas flow direction, where the ejection section 110A has an inlet end 113, a throat 114, and an outlet end 115, each of the at least three ejection tubes 110 ejects gas vertically upward from the inlet end 113, after the gas passes through the throat 114 and the outlet section 110B, and is then discharged from the fire hole 121, it is ignited by an igniter 160 to form a flame. In order to prevent the flame from being too strong due to an excessive force for ejecting the gas flow, end surfaces of the gas outlet section 110B of each of the at least three ejection tubes 110 are inclined to both sides, to form a flow guide inclined plane (including a first flow guide inclined plane 111A inclined to the left and a second flow guide inclined plane 111B inclined to the right).

[0025] A throat 114 is provided at a minimum cross-section of the ejection section 110A, i.e., gas passes through the throat 114 with the smallest passage area. A maximum width of the throat 114 allowing gas to pass through is D1, for example, when the cross-sectional shape of the throat 114 is circular, the maximum width D1 is the diameter of the throat 114; when the cross-sectional shape of the throat 114 is rectangular, the maximum width DI is the longest diagonal of the throat 114.

[0026] Decreasing the maximum width D1 of the throat 114 may reduce the size of each of the plurality of flame distributors 100, and increasing the length H1 of the ejection section 110A and the maximum width D1 of the throat 114 may reduce the energy loss coefficient, thereby increasing the ejection coefficient and making the mixing of gas and air more uniform. Experimental results show that when H1=6D1, the energy loss coefficient of combustor ejection is about 2.2; when H1 = 8D1, the energy loss coefficient of combustor ejection is about 1.8; when 8.5D1≤H1≤9.5D1, the energy loss coefficient of the combustor ejection is about 1.5. As reducing the energy loss coefficient is conducive to increasing the ejection coefficient, when the ejection coefficient increases, the volume of actual combustion products will increase, leading to a sharp decrease in the combustion temperature, which may in turn reduce a thermodynamic oxidation reaction, so that an emission of nitrogen oxides is reduced (the thermodynamic oxidation reaction refers to an oxidation reaction of nitrogen and oxygen in the air at high temperature, to generate nitrogen oxides, experiments show that as the reaction temperature increases, the oxidation reaction rate increases exponentially).

[0027] The ejection section 110A of the present invention includes a premixing section 110A1 and a diffusion section 110A2, each of the at least three ejection tubes 110 has the uniform cross-sectional shape in the premixing section 110A1, a length of the premixing section 110A1 is H11, where 2D1≤H11≤3D1; the diffusion section 110A2 deviates gradually from a central axis of each of the at least three ejection tubes 110 along a gas flow direction, and a length of the diffusion section 110A2 is H12, where 3.5D1≤H12≤4.5D1.

[0028] Further, a length H2 of the gas outlet section 110B is as such, H2≤30%H1, to reduce the size of each of the plurality of flame distributors 100.

[0029] Preferably, 11mm≤D1≤14mm, and the cross-sectional area of the gas channel formed by each flame distributor 100 at the throat 114 is 33mm 2 ~< 42mm 2< , therefore, increasing the number of ejection tubes facilitates reducing the maximum width of the throat 114, to reduce the size of each of the plurality of flame distributors 100. It should be noted that in the present embodiment, the number of each of the at least three ejection tubes 110 may be three or more than three, and an increase of the number of each of the at least three ejection tubes 110 may increase the ejection coefficient, thereby increasing the amount of ejected gas.

[0030] Further, a maximum width D2 of the inlet end 113 is greater than or equal to a maximum width D3 of the outlet end 115, preferably, D2=D3, and according to the present embodiment, the center of the inlet end 113 is concave towards the outlet end 115, to form an arc-shaped section 113A, as shown in FIG. 2, the inlet end 113 with this large-round-corner design may make the gas flow smoother and increase the amount of air ejected through the gas, preferably, D2≥18mm.

[0031] As shown in FIG. 2 and FIG. 3, each of the at least three ejection tubes 110 further has a diverter 112, which includes a first recess 112A formed by recessing the first housing 100A into a cavity of each of the at least three ejection tubes 110, and a second recess 112B formed by recessing the second housing 100B into a cavity of each of the at least three ejection tubes 110. The diverter 112 is used for diverting gas, that is, a part of gas is influenced by the resistance of the diverter 112 to be diverted to two sides of each of the at least three ejection tubes 110, ejected from fire holes 121 corresponding to the two sides of each of the at least three ejection tubes 110, and burned to form a flame; while the other part of gas flows vertically upward from the gas channel between the first recess 112A and the second recess 112B, ejected from fire holes 121 corresponding to the center of each of the at least three ejection tubes 110, and then burned to form a flame.

[0032] The angle α of an apex corner 112C of the diverter 112 is preferably 45 degrees to 85 degrees, that is, the diverting angle of the apex corner 112C for diverting the gas towards both sides thereof is preferably 45° to 85°, to reduce the resistance of gas flow.

[0033] FIG. 4 and FIG. 5 show a front view and an explosive view of the combustor 10, respectively, that is, a view when a plurality of flame distributors 100 are combined together, in this embodiment, the combustor 10 further includes a gas distribution device 300 provided below each of the at least three ejection tubes 110, a gas passage is provided in the gas distribution device 300, and is communicated with each of the at least three ejection tubes 110 through a plurality of nozzles 310. In the operation of the combustor 10, a gas valve connected to a valve connection 320 is opened, gas enters each of the at least three ejection tubes 110 through the nozzle 310, and the diameter D0 of the nozzle 310 is smaller than the maximum width D1 of the throat 114, preferably, D1=2D0, so that more gas is ejected into each of the at least three ejection tubes 110, to increase the ejection coefficient and reduce the generation of nitrogen oxides.

[0034] Preferably, in the present embodiment, the water inlet pipe through hole 131 and the water outlet pipe through hole 132 are located between two adjacent ejection tubes 110, respectively, tops of the water inlet pipe through hole 131 and the water outlet pipe through hole 132 are preferably arranged at the same horizontal plane, the top E1 of the water inlet pipe through hole 131 should be higher than the bottom E2 of the diverter 112, so that the position of the cooling water pipe 200 is close to the top plate 120, thereby improving the cooling efficiency and reducing the generation of nitrogen oxides.

[0035] In the present embodiment, the combustor 10 is of a vertical structure, the direction of a gas flow is vertical after gas is ejected from the nozzle 310, and gas and air are mixed in each of the at least three ejection tubes 110 and then ignited at the fire hole 121, the large-round-corner inlet end 113 may eject more gas and reduce the diameter of the throat 114, on the premise of reducing the size of each of the plurality of flame distributors 100, increasing the length of the ejection section 110A allows for more uniform gas mixing. The design of at least three ejection tubes may not only increase the amount of ejected gas, but also increase the number of the corresponding nozzles 310, thereby further improving the ejection coefficient and reducing the generation of nitrogen oxides. Experiments show that by applying the flow channel design of the present application, the nitrogen oxide emission may be reduced from 80ppm (number of particles per cubic centimeter) to 20ppm.

[0036] Further, each of the plurality of flame distributors 100 further includes a pitch positioning structure 150 provided outside each of the at least three ejection tubes 110, each pitch positioning structure 150 includes a first protrusion 151 and a second protrusion 152 symmetrically provided, where the first protrusion 151 is formed by protruding the first housing 100A towards the outside of each of the at least three ejection tubes 110, and the second protrusion 152 is formed by protruding the second housing 100B towards the outside of each of the at least three ejection tubes 110.

[0037] As shown in FIG. 3, the distance between the first protrusion 151 and the second protrusion 152 is D5, and the outer diameter of the inlet end 113 of each of the at least three ejection tubes 110 is D4, where D4 is equal to D5, so that the side walls of the inlet ends 113 of the two adjacent flame distributors 103 and 104 may abut to each other, and the pitch positioning structure 150 of the two adjacent flame distributors 103 and 104 may abut to each other, that is, the first protrusion 151 of each of the plurality of flame distributors 103 abuts against the second protrusion 152 of each of the plurality of flame distributors 104.

[0038] It should be noted that in the present embodiment, the number of pitch positioning structures 150 are not limited, for example, one pitch positioning structure 150 may be provided outside one of each of the at least three ejection tubess 110, or one pitch positioning structure 150 may be provided outside each ejection tube 110. It is feasible as long as the side walls of the inlet ends of the two adjacent flame distributors 100 may abut to each other, and the pitch positioning structures 150 of the two adjacent flame distributors may abut to each other.

[0039] In the present embodiment, the pitch positioning structure 150 may make the fixation between a plurality of flame distributors 100 more firmly, and reduce shaking or vibration, thereby reducing noise generated by the combustor 10 during operation.

[0040] Further, as shown in FIG. 4 and FIG. 5, a plurality of flame distributors 100 include a first flame distributor 101 and a second flame distributor 102 arranged at the end of the combustor 10, the combustor 10 further includes a first pressing plate 171, a second pressing plate 172, a connecting piece 180, a first fastener 191 and a second fastener 192. The first pressing plate 171 is positioned on the outer side of the first flame distributor 101, and the second pressing plate 172 is positioned on the outer side of the second flame distributor 102; the connecting piece 180 passes through the first pressing plate 171, respective flame distributors 100 and the second pressing plate 172, sequentially; further, the connecting piece 180 is fixedly connected to the first pressing plate 171 through the first fastener 191, and the connecting piece 180 is fixedly connected to the second pressing plate 172 through the second fastener 192, so that the first pressing plate 171 and the second pressing plate 172 press each flame distributor 100 from both ends of the combustor 10 tightly. Preferably, in the present embodiment, the connecting piece 180 may be a double-thread screw, while the first fastener 191 and the second fastener 192 may be bolts.

[0041] As another aspect of embodiments of the present invention, in the present embodiment, it is also provided a flue gas water heater including the combustor according to above embodiments. Other configurations of the gas water heater of the present embodiment may employ various technical schemes known to those ordinary skilled in the art now and in the future, and will not be described in detail herein. According to the flue gas water heater of the present embodiment, due to the adoption of the above-mentioned combustor 10, a sufficient amount of gas may still be ejected without a fan, so that the ejection coefficient is improved, and the generation of nitrogen oxides is reduced.

[0042] As another aspect of embodiments of the present invention, in the present embodiment, it is also provided a wall-mounted furnace including a combustor according to above-described embodiments. Other configurations of the wall-mounted furnace of the present embodiment may employ various technical schemes known to those ordinary skilled in the art now and in the future, and will not be described in detail herein.

[0043] The above-mentioned content only refers to preferred embodiments of the present invention, which should not be regarded as limiting the protection scope of the present invention, within the technical scope disclosed by the present invention, it is readily envisaged by any skilled in the art that various modifications and variations can be made, and such modifications and variations are considered to be within the scope of the present application. Therefore, the protection scope of the present invention is subject to the protection scope of the claims.

Claims

1. A combustor (10), comprising a plurality of flame distributors (100), the plurality of flame distributors (100) are distributed side by side along a width direction, each of the plurality of flame distributors (100) comprises at least three ejection tubes (110), each of the at least three ejection tubes (110) is provided with an ejection section (110A) and a gas outlet section (110B) in a sequence according to a gas flow direction, and each of the at least three ejection tubes (110) comprises: a throat (114), being provided at a minimum cross-section of the ejection section (110A), wherein a length of the ejection section (110A) is H1, and a maximum width of the throat (114) allowing gas to pass through is D1; and a diverter (112), being provided in the gas outlet section (110B), having an apex corner (112C) for diverting gas towards two sides, an angle of the apex corner (112C) being 45 degrees to 85 degrees; wherein the cross-section of the ejection section (110A) is taken along a cross-sectional direction, which is vertical to the gas flow direction; characterized in that 8.5D1≤H1≤9.5D1; and the ejection section (110A) comprises: a premixing section, each of the at least three ejection tubes (110) has a uniform cross-sectional shape in the premixing section, a length of the premixing section is H11, wherein 2D1≤H11≤3D1; and a diffusion section, gradually deviating from a central axis of each of the at least three ejection tubes (110) along a gas flow direction, a length of the diffusion section is H12, wherein 3.5D1≤H12≤4.5D1.

2. The combustor (10) according to claim 1, characterized in that the ejection section (110A) has an inlet end (113) and an outlet end (115), a maximum width of the inlet end (113) being greater than or equal to a maximum width of the outlet end (115), and the maximum width of the inlet end (113) being greater than or equal to 18mm.

3. The combustor (10) according to claim 2, characterized in that the inlet end (113) has an arc-shaped cross-section (113A), the arc-shaped cross-section (113A) being formed by recessing a center of the inlet end (113) towards the outlet end (115) wherein the arc-shaped cross-section (113A) is taken along the gas flow direction.

4. The combustor (10) according to any one of claims 1 to 3, characterized in that 11mm≤D1≤14mm.

5. The combustor (10) according to any one of claims 1 to 4, characterized in that a length of the gas outlet section (110B) is less than or equal to 30%H1.

6. The combustor (10) according to any one of claims 1 to 5, characterized in that the combustor (10) further comprises a gas distribution device (300), the gas distribution device (300) provided below each of the at least three ejection tubes (110), a plurality of gas passages being provided in the gas distribution device (300), the gas distribution device (300) further comprising a plurality of nozzles (310), the gas distribution device (300) being communicated with the each of the at least three ejection tubes (110) through the plurality of nozzles (310), each of the plurality of nozzles (310) having a diameter D0, wherein D1=2D0.

7. The combustor (10) according to any one of claims 1 to 6, characterized in that each of the plurality of flame distributors (100) comprises a first housing (100A) and a second housing (100B), the first housing (100A) and the second housing (100B) are symmetrically arranged, a gas channel of each of the at least three ejection tubes (110) being formed by an enclosure of the first housing (100A) and the second housing (100B); the diverter (112) comprises a first recess (112A) and a second recess (112B), the first recess (112A) and the second recess (112B) are symmetrically arranged, the first recess (112A) being formed by recessing the first housing (100A) into a cavity of each of the at least three ejection tubes (110), the second recess (112B) being formed by recessing the second housing (100B) into a cavity of each of the at least three ejection tubes (110), a gas channel being provided between the first recess (112A) and the second recess (112B); each of the plurality of flame distributors (100) further comprises a top plate (120) covering a top of each of the at least three ejection tubes (110), the top plate (120) being provided with a plurality of fire holes; and the first housing (100A) is snap-fitted with the second housing (100B), and the top plate (120) is snap-fitted with the first housing (100A) and with the second housing (100B).

8. The combustor (10) according to any one of claims 1 to 6, characterized in that the diverter (112) further comprises at least two through holes, each of the at least two through holes being provided between two adjacent ejection tubes (110), each of the at least two through holes is configured to allow a cooling water pipe (200) to pass through and being in close contact with the cooling water pipe (200).

9. A water heater, characterized by comprising a combustor (10) according to any one of claims 1 to 8.

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