Method for producing packages and packaging system for carrying out the method
A single flexible processing line with movable platforms driven by magnetic forces and air flow addresses the inefficiencies of multiple processing lines by enabling modular and cost-effective packaging production, allowing for various packaging types and filling options.
Patent Information
- Application Number
- EP2023153364
- Authority / Receiving Office
- EP · EP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-01-26
- Filing Date
- 2023-01-26
- Publication Date
- 2025-09-10
- Estimated Expiration
- 2043-01-26
AI Technical Summary
Existing packaging production processes require multiple interconnected processing lines and transport systems, each configured for specific packaging types, leading to complexity and inefficiency.
A method and system utilizing a single flexible processing line with a transport device featuring movable platforms driven by a planar drive, employing magnetic forces and air flow to move packaging parts along a stator, allowing for modular and flexible production of packaging through a combination of magnetic reluctance and air flow, enabling processing steps to be performed on a single line without fixed paths.
Enables flexible, modular, and cost-effective packaging production by allowing packaging parts to be processed and filled on a single line, reducing the need for additional devices and tools, and accommodating various packaging types and filling options.
Smart Images

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Abstract
Description
State of the art
[0001] Processes for producing packaging have already been proposed, for example, using a packer, top loader, carton erector, tray erector, or lidder. Typically, multiple processing lines are required for preparing and closing the packaging. Additional processing steps, such as inspection, gluing, etc., require additional processing lines. This requires large, interconnected transport systems and / or packaging systems, each of which must be configured for a specific packaging type to be produced.
[0002] WO 2018 / 176137 A1 proposes a transport system with a planar drive, whereby objects can be transported via movable platforms.
[0003] Furthermore, transport systems with linear drives are already known from EP 3 265 305 B1, GB 2 561 826 A, US 2016 / 244273 A1, WO 2021 / 019007 A1 and US 2003 / 136086 A1.GB 2 561 826 A, WO 2021 / 019007 A1 and US 2003 / 136086 A1 basically disclose a method and a packaging system for producing packaging, wherein in at least one method step packaging parts are conveyed by means of a transport device, wherein the packaging parts are each moved over at least one platform of the transport device which can be moved by means of the drive and are processed during a movement caused by the platform, wherein the platform is held in a close region of the stator by means of a magnetic force which acts between a stator of the transport device and the platform, wherein at least one processing step for producing a packaging from a packaging part is carried out at least partially by a force caused by the at least one movable platform.
[0004] The object of the invention is to enable the production of packaging with all necessary processing steps on a single flexible processing line. Disclosure of the invention
[0005] A method for producing packaging, in particular cartons, is proposed, wherein in at least one method step packaging parts, in particular carton parts, are conveyed by means of a transport device with a planar drive, wherein the packaging parts are each moved via at least one platform of the transport device that can be moved by means of the planar drive and are processed during a movement caused by the platform, wherein the platform is held in a close region of the stator by a magnetic force that acts between a stator of the transport device and the platform, wherein the platform is freely moved along a maximum effective surface of the stator independently of fixed paths, wherein at least one processing step for producing a packaging from a packaging part is carried out at least partially by a force caused by the at least one movable platform.
[0006] Preferably, the platforms of the transport device are moved along a stator of the transport device for transporting the packaging parts / packaging via a combination of a magnetic force and an air flow applied to the platforms, wherein the platforms move at a distance from the stator. In particular, the platforms are held in close proximity to the stator via the magnetic force, which acts in particular between the stator and the individual platforms. Preferably, the platforms are each moved along the stator via a force based on the reluctance principle, wherein in particular the platforms are each subjected to a reluctance force via a magnetic resistance on the stator that changes in an area surrounding the platforms. In particular, the platforms can each be moved freely along a maximum effective surface of the stator, independently of fixed paths.In particular, when the platforms move along the stator, there is no frictional force between the stator and the individual platforms. In particular, the platforms are subjected to a force through the active surface via the stator.
[0007] Preferably, the individual packaging parts / packages are transported during transport by means of the transport device, in particular regionally and / or temporarily, by one platform, two platforms and / or several platforms. Preferably, the packaging parts / packages are supported on the platforms and / or held by the platforms, for example clamped. Alternatively or additionally, it is conceivable for the packaging parts / packages to be held on the platforms by holding means, for example suction cups, clamping devices or the like. It is conceivable for the packaging parts / packages to stand on the platforms or hang from the platforms during transport by means of the transport device. Preferably, the packaging parts are subjected to the force in at least one method step during a movement caused by the platform(s) transporting the respective packaging part.
[0008] To produce the packaging, the packaging parts are preferably moved by means of the transport device along at least one production path, which preferably runs along the stator, in particular at least substantially parallel to the active surface of the stator. It is conceivable that the at least one production path is dynamically adapted during transport of a packaging part depending on at least one or more process parameters, for example a type of packaging to be produced, a packaging part to be transported via the platform(s), a product type to be filled into the packaging, or the like, wherein in particular the respective platform(s) are moved over a different path via the stator.
[0009] The transport device is preferably part of a packaging system which is provided for producing the packaging and for filling the produced packaging. The produced packaging is preferably filled / loaded, in particular with products, during transport via the platforms of the transport device. In particular, filling / loading of the packaging / packaging parts takes place during or after production of the packaging during transport via the transport device by means of at least one product feed of the packaging system. Particularly preferably, the packaging is produced from packaging parts during transport by means of the transport device, in particular the platforms, and is filled / loaded with products during or after transport by means of the transport device, in particular the platforms.Preferably, the packaging parts are moved during transport by means of the transport device over the platforms to at least one packaging station of the packaging system, wherein in particular the packaging parts are processed to produce the packaging. The at least one packaging station comprises at least one tool for processing the packaging parts, preferably during a relative movement of the respective packaging part to be processed, which is transported over a platform, and the tool. Particularly preferably, the packaging parts are processed during transport over one or more platforms of the transport system to produce the packaging. Particularly preferably, the produced packaging is filled / loaded during transport over one or more platforms of the transport system.It is also conceivable that the packaging is filled / loaded during production, whereby in particular production of the packaging is completed after filling / loading.
[0010] For example, the packaging parts are designed as cardboard blanks, as plastic elements, as wooden components, or the like. It is conceivable that the packaging parts are pre-processed during transport by means of the transport device, for example, cut to size, coated, and / or glued. Alternatively or additionally, it is conceivable that the packaging parts are checked and / or inspected during transport by means of the transport device, in particular to ensure a sufficiently high quality of the packaging parts before or during production of the packaging. Alternatively or additionally, it is conceivable that the produced packaging is checked and / or inspected during transport by means of the transport device, for example before filling / loading or before closing.Preferably, at at least one point of the packaging system, in particular the transport device, a transfer of the packaging parts and / or blanks of the packaging parts to the transport device, in particular to one or more platforms of the transport device, preferably by means of a user and / or by means of a feed unit.
[0011] The inventive design of the method enables advantageously flexible and modular packaging production through a single processing line. In particular, the required movements of the packaging parts can be carried out at least largely or exclusively via the platforms, which advantageously enables simple and cost-effective designs of packaging stations on the transport device.
[0012] Furthermore, it is proposed that in at least one method step, a packaging part passes through a plurality of packaging stations one after the other while being conveyed over a movable platform for carrying out processing steps for producing a packaging. This can advantageously enable an compact processing line. An advantageously simple and cost-effective design of the individual packaging stations can be enabled, in particular since these are controlled directly via the platforms. Preferably, the packaging part(s) are processed during transport over a platform. It is conceivable that the packaging part is temporarily stopped for processing at at least one of the packaging stations. Preferably, the packaging part is processed in each of the packaging stations using at least one tool.Preferably, the packaging part is moved / processed sequentially during transport by means of the platform over a plurality of packaging stations of a plurality of packaging stations of the packaging system. Preferably, in at least one method step, a plurality of packaging stations of the packaging system to be controlled is selected for each packaging part, in particular depending on the process parameter, the availability of the individual packaging stations, a number of the packaging part in a series of packaging parts, for example, for regular inspection of packaging parts or manufactured packaging, or the like. Preferably, the transport device is controlled for individual control of the individual platforms by means of a control unit of the packaging system.In particular, in order to produce the packaging, the individual or at least some of the packaging stations, in particular the tools, preferably the driven and / or controllable tools, are controlled by means of the control unit.
[0013] It is also proposed that, in at least one method step, at least one processing step for producing a packaging from a packaging part is carried out by at least two movable platforms moving relative to one another. Additional devices and / or tools for carrying out the respective processing step, for example for rotating, lifting, or the like, the packaging / packaging parts can advantageously be omitted. This makes it possible to create an advantageously compact and cost-effective processing line. It is conceivable for a packaging part to be transported by at least two platforms moving at least essentially synchronously along the stator. In particular, the packaging part rests on the at least two platforms simultaneously for transport and / or processing or is clamped by the at least two platforms.Preferably, the packaging part is processed, for example folded, deformed, rotated, or the like, in at least one, in particular the, method step by the at least two movable platforms moving relative to one another. In addition, it is conceivable that the packaging part is processed, for example folded, deformed, rotated, or the like, in at least one, in particular the, method step by interaction with a tool and a simultaneous relative movement of the at least two movable platforms. It is conceivable that the at least two platforms are moved relative to one another within a plane that is aligned, in particular at least substantially parallel to the active surface of the stator, and / or viewed along the active surface of the stator at least substantially perpendicular to the active surface of the stator.
[0014] It is further proposed that, in at least one method step, at least one processing step for producing a package from a packaging part takes place through direct interaction of the packaging part moving over a movable platform with a tool that is at least substantially immobile relative to the movable platform. This enables an advantageously simple and cost-effective design of the individual packaging stations, in particular since the packaging parts can be moved exclusively over the platforms. In particular, the tool that is at least substantially immobile relative to the movable platform is designed as a dispensing means, for example a nozzle or other opening, for dispensing an adhesive, or as a link, as an edge, or the like.Alternatively or additionally, it is conceivable that in at least one method step at least one filling / loading of a packaging part / a packaging takes place during transport via a movable platform, in particular during or between a movement, via a tool which is at least substantially immobile relative to the movable platform and which is designed in particular as a filling tool, for example a closable opening, as an exit of a conveyor belt, as a detachable gripper or suction cup or the like, for filling / loading the packaging parts or packages. The packaging part is preferably machined during the machining step. To carry out the machining step, the packaging part preferably interacts with the tool in a force-fitting and / or form-fitting manner. For example, at least part of the packaging part is formed by interaction with the tool, in particular as a link, as an edge or the like.The tool, designed in this way, is moved relative to the remaining part of the packaging part, for example folded, bent and / or shifted. For example, during the processing step, the packaging part is coated and / or provided with an adhesive via the tool, which is designed in particular as a dispensing means. "Substantially immovable" is to be understood in particular as a design of a tool, wherein a processing region of the tool, for example a contact surface of the tool for interacting with a packaging part, a dispensing opening for applying an adhesive to a packaging part and / or a dispensing opening for dispensing a product for filling / loading the packaging parts / packages, is designed to be immovable relative to the stator, in particular the active surface of the stator, during the process for producing the packaging.In particular, it is conceivable for an at least substantially immovable tool to comprise movable and / or driven components, for example for cutting or partially folding packaging parts, wherein a processing area formed by the tool or the components is immovable relative to the stator, in particular the active surface of the stator, during the method for producing the packaging. Alternatively, it is also conceivable for the packaging system to comprise packaging stations and / or tools that are movable, in particular driven, relative to the stator, in particular the active surface of the stator, and whose position is preferably changed at least temporarily during the method, in particular by means of the computing unit.
[0015] Furthermore, it is proposed that, in at least one method step, an adhesive be applied to the packaging part via the tool during a movement of a packaging part transported over one or more movable platforms to produce a package. This enables an advantageously simple and flexible production of packaging with adhesive joints. Movable tools for applying the adhesive can preferably be dispensed with, particularly since the packaging parts are moved over the platforms.Preferably, in a further method step, during a movement of the packaging part transported over one or more movable platforms for producing a package, at least one region of the packaging part provided with the adhesive is connected, preferably by means of a further tool of the packaging system, to another part of the packaging part and / or to a further packaging part, for example by folding, bending, attaching or the like. Alternatively or additionally, it is conceivable that in at least one method step, a packaging part is riveted, clamped and / or stapled during a movement or transport over one or more movable platforms for producing a package by means of at least one tool of the packaging system to connect individual regions of the packaging to be produced.
[0016] It is also proposed that, in at least one method step, a packaging part transported over one or more movable platforms is folded during a movement to produce a package. This can enable advantageous, simple and flexible production of more complex packages. An additional movable tool for folding the packaging parts can advantageously be omitted. Preferably, when folding a packaging part, at least one wall of the packaging part is moved relative to at least one further wall of the packaging part, in particular about a common axis, wherein the at least one wall and the at least one further wall are preferably formed in one piece. In particular, the at least one wall and / or the at least one further wall are / is moved, in particular in each case, by interaction with at least one tool.It is conceivable that the at least one wall is supported by means of the platform(s) and the at least one further wall is moved relative to the at least one wall by means of the at least one tool. Alternatively or additionally, in particular in another method step, it is conceivable that the packaging part is supported by the platform, wherein the at least one wall interacts with at least one tool and the at least one further wall interacts with at least one further tool to fold the packaging part, wherein preferably the at least one wall and the at least one further wall are moved relative to one another and in particular relative to the platform. In particular, the tool(s) for interacting with the at least one wall and / or the at least one further wall or for folding the packaging parts are designed as links, edges or the like.formed, wherein in particular the packaging parts, in particular the at least one wall and / or the at least one further wall, interact with the tools via a movement generated by the movable platforms. In particular, the tool(s) for interacting with the at least one wall and / or the at least one further wall or for folding the packaging parts are designed to be at least substantially immobile relative to the movable platforms. Preferably, in at least one method step, in particular before the packaging part is transferred to the transport device or in a preceding processing step during transport by means of the transport device, at least one pre-fold seam is introduced into the packaging parts, wherein folding of the packaging part takes place at the at least one pre-fold seam during the movement over the platform(s).
[0017] It is further proposed that, in at least one method step, a packaging part transported across multiple movable platforms is rotated about at least one axis by a relative movement of the movable platforms to produce a package. This advantageously allows for a high degree of freedom when moving the packaging parts across the platforms.
[0018] Preferably, the packaging part is rotated by the relative movement about an axis oriented at least substantially perpendicular and / or at least substantially parallel to the active surface of the stator. Alternatively or additionally, it is conceivable for the packaging part to be rotated by the relative movement about an axis oriented obliquely to the active surface of the stator. For example, in at least one method step, packaging parts are rotated for inspecting the packaging parts, preferably after a processing step, wherein, in particular, the packaging parts can be inspected independently of a movable sensor, such as a camera or the like.Alternatively or additionally, it is conceivable that in at least one method step, packaging parts are rotated to apply adhesive to the individual packaging parts, preferably relative to a tool, in particular one that is at least substantially immovable, by which the adhesive is dispensed. Alternatively or additionally, it is conceivable that in at least one method step, packaging parts are rotated to fold the packaging parts relative to a tool designed as a link or edge, in particular one that is at least substantially immovable, wherein in particular regions of the individual packaging parts can be moved over a larger folding angle compared to packaging parts that are only moved translationally during folding.Preferably, the packaging parts are rotated about the axis by at least 90°, preferably at least 140°, and particularly preferably at least 180° in at least one method step by means of at least one platform or by a relative movement of several movable platforms. It is also conceivable for the packaging parts to be rotated in space about more than one axis in at least one method step by means of at least one platform or by a relative movement of several movable platforms. For example, the packaging parts / packaging are rotated for the purpose of detecting a surface and / or a wall of the individual packaging parts in the method step and / or a further method step. It is conceivable for the packaging parts to be rotated for the purpose of detecting an identifier, for example a barcode, QR code, or the like, and / or glued and / or otherwise coated surfaces of the packaging parts.For example, the packaging parts are rotated in such a way that a printed / coated side of the packaging parts faces a camera and / or another detection element in a further process step, for example when passing through a further packaging station.
[0019] Furthermore, it is proposed that the packaging parts are transported by means of the transport device along one of at least two different possible predetermined production lines, wherein in at least one method step, packaging parts are guided, in particular at regular intervals, to a different production line for inspection of a processing step on a movable platform instead of via one of the production lines. Advantageously, different movement routes of packaging and / or packaging parts during production can be enabled in a simple and flexible manner, for example for inspection of individual processing steps carried out and / or of produced packaging. Advantageously, different processing lines for different production methods and / or different types of packaging to be produced can be enabled simultaneously and via a single transport device.In particular, the various production lines run over a different number of packaging stations and / or product feeds and / or through different packaging stations and / or product feeds of the packaging system. Preferably, the processing unit assigns one of the various production lines to each packaging part depending on the process parameters of the respective packaging part. Preferably, the platform(s) transporting the respective packaging part are controlled such that the packaging part moves along the production line assigned to the respective packaging part.For example, after a processing step, packaging parts are transported at regular intervals, for example, one packaging part every 3 minutes and / or every tenth packaging part, to another production line, which in particular comprises a packaging station for inspecting the packaging parts, preferably to monitor the quality of the processing step. Alternatively or additionally, it is conceivable for packages and / or packaging parts to be filled / loaded with one product from a plurality of different products and / or with a different number of products, wherein in particular the production lines each comprise or run through one of several different product feeds.It is conceivable that the various production lines are specified by a user and / or an external unit and stored in the control unit or are determined by means of the control unit as a function of the process parameters of the individual packaging parts / packaging, of a position or a design of the individual packaging stations and / or the individual product feeds and / or of at least one process parameter specified by the user, such as a maximum packaging time for producing and filling the packaging, an inspection rate of the individual processing steps or the like.It is conceivable that predetermined production lines are adapted by means of the control unit depending on the process parameters of the individual packaging parts / packages, on a position or a configuration of the individual packaging stations and / or the individual product feeds and / or on at least one process parameter specified by the user, such as a maximum packaging time for producing and filling the packaging, an inspection rate of the individual processing steps or the like, in particular during the process.
[0020] It is also proposed that, in at least one method step, products are introduced into packaging or packaging parts during transport via the transport device, wherein at least one movable platform controls a product feed of a plurality of product feeds depending on the availability of products at the respective product feed. This enables advantageously flexible, situation-dependent filling of the packaging on a packaging production line. Preferably, production of the packaging and filling of the packaging can be enabled via a single processing line. In particular, the individual product feeds of the plurality of product feeds are each arranged on one of the different production lines.It is conceivable that different products are dispensed via the individual product feeds of the plurality of product feeds, or that the same product is dispensed. In particular, the availability of the product dispensed at the respective product feed is transmitted to the control unit via the product feeds, wherein, in particular, the control unit controls the movable platforms to move to a product feed loaded with products or to be loaded with products at the earliest possible time.
[0021] It is further proposed that in at least one method step, a plurality of different packaging types are produced at least substantially simultaneously by means of the transport device, wherein the movable platforms of the transport device are each moved depending on a type of packaging part transported over the respective platform for producing one of the packaging types on a predetermined production line assigned to the respective packaging type. An advantageously large number of different packaging types can be produced simultaneously via a single processing line / transport device. Advantageously, demand-optimized production of packaging can be achieved, in particular depending on a product type and / or a size of products to be packaged, which can in particular be provided on the transport device.It is conceivable that a packaging type of a packaging part to be transported is recognized and / or predetermined when the packaging part / the blank of the packaging part is transferred to the packaging system and / or is detected by means of a sensor unit or the like of the packaging system. In particular, a packaging type is assigned to each of the individual movable platforms, which in particular corresponds to the packaging type of a packaging part transported via the respective platform. Preferably, a production line is assigned to each of the individual packaging types to be produced and / or a production line is determined for each of the individual packaging types to be produced. In particular, the various production lines are designed differently from one another perpendicular to the active surface of the stator.Alternatively or additionally, it is conceivable for the various production lines in at least one region of the stator to have a different minimum distance from the stator, in particular the active surface, wherein in particular the platforms are moved at a different height along the stator. For example, it is conceivable for packaging parts to be moved past a tool via the platforms at a first height to the stator for producing a first packaging type, wherein in particular a wall of the packaging parts is folded, and for packaging parts to be moved past the tool via the platforms at a second height to the stator, which is in particular greater or smaller than the first height, wherein in particular a wall of the packaging parts is folded.In particular, packaging parts for producing the first packaging type and packaging parts for producing the second packaging type have a different size.
[0022] Furthermore, it is proposed that in at least one method step, at least one movable platform is moved in a direction oriented transversely to a stator, in particular the aforementioned stator, of the transport device for transporting a packaging part for a processing step for producing a packaging, wherein the packaging part is at least partially deformed during the processing step and, in particular, the minimum distance between the stator and the platform is increased. Advantageously, processing steps can be enabled wherein the packaging parts can be moved and / or processed at least partially in space, in particular out of a transport plane. An advantageously high degree of freedom can be achieved when moving the packaging parts across the platforms.In particular, the movable platform is moved transversely to the active surface of the stator for the processing step, preferably away from the stator, in particular away from the active surface of the stator. The movement of the movable platform transversely to the stator in a region of the stator preferably occurs by increasing the flow of air through the active surface and / or weakening the magnetic field in the region of the stator, which is regulated in particular by means of the control unit. For example, a packaging part transported via two movable platforms is deformed or folded in a processing step by a movement of one of the two movable platforms transversely to the stator, in particular relative to the other movable platform, wherein in particular one wall rests against the platform and another wall rests against the other wall.Alternatively or additionally, it is conceivable that by means of a movement of a platform transverse to the stator in interaction with a tool, the tabs and / or walls of the packaging part are plugged together.
[0023] In addition, a packaging system for carrying out a method according to the invention for producing packaging is proposed, comprising at least one transport device with a planar drive, which comprises at least one platform movable by means of the planar drive, wherein the platform is held in a close range of the stator by a magnetic force acting between a stator of the transport device and the platform, wherein the platform is freely movable along a maximum active surface of the stator independently of fixed paths. The transport device preferably comprises a plurality of movable platforms and at least one stator, in particular the aforementioned stator. The movable platforms are preferably designed to be controllably movable via the stator independently of one another along the stator, in particular the active surface. The packaging system preferably comprises the control unit.The packaging system preferably comprises at least one packaging station and at least one product feed. It is conceivable for the packaging system to comprise a plurality of packaging stations and / or a plurality of product feeds. The control unit is preferably configured to control the movable platforms independently of one another via the stator in a movement along the stator. In particular, the control unit is configured to use the magnetic field generated in a region close to the active surface of the stator and / or the flow of... Airto be controlled and / or regulated by the active surface of the stator. Preferably, the packaging station(s) and / or the product feed(s) of the packaging system are each arranged at least in a close region of the transport device, in particular of the stator, preferably at least partially on or at an outer side of the stator having the active surface. In particular, the close region of the transport device, in particular of the stator, extends within a minimum distance oriented perpendicular to the active surface of at most 1 m, preferably at most 80 cm and particularly preferably at most 50 cm. In particular, the minimum distance depends on the size of the packaging to be produced. It is conceivable that the packaging station(s) and / or the product feed(s) of the packaging system are each arranged, in particular fastened, on the transport device, or are set up separately from the transport device.
[0024] The inventive design of the packaging system enables advantageously flexible and modular packaging production. In particular, the required movements of the packaging parts can be carried out at least largely or exclusively via platforms of the transport device, which advantageously enables simple and cost-effective designs of packaging stations on the transport device. This advantageously enables low manufacturing costs for the packaging system.
[0025] The method according to the invention and / or the packaging system according to the invention should not be limited to the application and embodiment described above. In particular, the method according to the invention and / or the packaging system according to the invention can have a number of individual elements, components, units, and method steps that differs from the number stated herein to fulfill a functionality described herein. Furthermore, in the value ranges specified in this disclosure, values within the stated limits are also to be considered disclosed and can be used arbitrarily. drawing
[0026] Further advantages will become apparent from the following description of the drawings. The drawings illustrate two exemplary embodiments of the invention. The drawings, the description, and the claims contain numerous features in combination.
[0027] They show: Fig. 1 is a schematic representation of a packaging system according to the invention for carrying out a method according to the invention for producing packaging with a transport device with a planar drive, Fig. 2 is a schematic representation of an exemplary sequence of the method according to the invention for producing packaging, Fig. 3 is a schematic diagram of processing steps on a packaging part during transport by means of the transport device with a planar drive for producing a packaging and Fig. 4 is a schematic representation of an alternative embodiment of a packaging system according to the invention for carrying out a method according to the invention for producing packaging with a transport device with a planar drive. Description of the embodiments
[0028] In Figure 1A schematic plan view of a packaging system 10a for producing packages 12a and for filling the packages 12a during production is shown. The packaging system 10a is designed to carry out a method 100a for producing packages 12a (see Figure 2) is provided. The packaging system 10a comprises a transport device 14a with a planar drive (not shown in detail in the figures), a plurality of packaging stations 16a, 18a, 20a, 22a, each arranged on the transport device 14a, and a plurality of product feeds 24a, each arranged on the transport device 14a. The transport device 14a comprises a stator 26a, which forms an active surface 28a, and a plurality of movable platforms 30a, which are movable via the stator 26a along the active surface 28a. In particular, the stator 26a is formed as part of the planar drive. The movable platforms 30a are designed to be movable via the planar drive along the stator 26a, in particular the active surface 28a of the stator 26a.The transport device 14a is provided to move the platforms 30a at a distance from the stator 26a, in particular the active surface 28a, along the active surface 28a, in particular at least substantially parallel to the active surface 28a and / or a main extension plane of the stator 26a. The stator 26a is provided to apply a force directed toward the active surface 28a to the platforms 30a via a magnetic field. The active surface 28a defines a plurality of passages distributed over an entire area of the active surface 28a for a flow of . Air (not shown in figures). The stator 26a is intended to drive the platforms 30a respectively through the Airin a state spaced from the active surface 28a, in particular via an air gap between the platforms 30a and the stator 26a. A movement of the individual platforms 30a along the active surface 28a is realized via a reluctance force between the stator 26a, in particular a region of the stator 26a into which the respective platform 30a is to move, and the respective platform 30a. Preferably, the stator 26a is provided to define a minimum distance at which the platforms 30a move along the stator 26a, in each case via an adjustment of a flow of the Airand / or the magnetic field in a region in which the respective platform 30a is arranged on the stator 26a, in particular the active surface 28a, wherein the platforms 30a each move in a direction oriented transversely to the stator 26a, away from the stator 26a, in particular the active surface 28a, or towards the stator 26a, in particular the active surface 28a. The packaging system 10a is preferably provided to produce the packages 12a from packaging parts 32a. The packaging system 10a is preferably provided to fill the packages 12a / packaging parts 32a with products during production of the packages 12a. In particular, the packaging system 10a is provided to produce one of the packages 12a from each of the packaging parts 32a. It is also conceivable that the packages 12a are each made from a plurality of packaging parts.The packaging parts 32a are designed as cardboard parts, in particular cardboard blanks. In particular, the packaging system 10a and / or the method 100a are intended for producing cardboard packages. However, other configurations of the packaging parts 32a and / or the packages 12a are also conceivable. The platforms 30a of the transport device 14a are each essentially plate-shaped. The platforms 30a of the transport device 14a each have a support surface 33a for supporting the packaging parts 32a.
[0029] The packaging system 10a comprises two loading units 34a, each of which is intended to transfer a packaging part 32a to the transport device 14a. The loading units 34a are each intended to transfer one of two different packaging parts 32a, each of which is intended to produce one of two different packaging types. The two loading units 34a are arranged next to one another on the transport device 14a and are each intended to transfer the respective packaging parts 32a at a location on the transport device 14a to two of the movable platforms 30a. In particular, the packaging parts 32a are each placed on two of the movable platforms 30a when transferred to the transport device 14a, so that the individual packaging parts 32a are preferably carried by the two platforms 30a.Alternatively, it is conceivable that the packaging parts 32a are each moved by only one movable platform 30a (see . Figure 4 ) or carried by more than two movable platforms 30a and / or that the individual packaging parts 32a are clamped between the two platforms 30a for transport.
[0030] The stator 26a of the transport device 14a has a closed active surface 28a. Alternatively, it is also conceivable for the transport device 14a to comprise more than one stator 26a and / or for the stator 26a to comprise a plurality of separate active surfaces 28a, wherein, in particular, the packaging parts 32a or the packages 12a are transferred from one active surface 28a to another active surface 28a during production by means of the packaging system 10a by a transfer unit, for example conveyor belts, robot arms, suction cups, or the like. It is conceivable for the packaging parts 32a or packages 12a to be transferred using the platform(s) 30a transporting the respective packaging part 32a or the respective package 12a. The packaging system 10a comprises a control unit 36a, which is configured to control the movable platforms 30a via the stator 26a or the planar drive during a movement along the active surface 28a.The control unit 36a is particularly configured to control the movable platforms 30a such that packaging parts 32a / packages 12a transported via the platforms 30a are moved along a designated production line 38a, 40a, 42a along the stator 26a, in particular the active surface 28a.
[0031] The packaging system 10a forms a plurality of production lines 38a, 40a, 42a via the transport device 14a, in particular the platforms 30a movable on the stator 26a. Preferably, the packaging parts 32a are each moved via the platforms 30a for producing a package 12a and / or for filling along one of the production lines 38a, 40a, 42a. The production lines 38a, 40a, 42a each extend over a different number of packaging stations 16a, 18a, 20a, 22a or over different packaging stations 16a, 18a, 20a, 22a of the packaging system 10a. The packaging system 10a comprises a first packaging station 16a and a further first packaging station 16a', each of which is provided to fold packaging parts 32a as the packaging parts 32a move past the platforms 30a. The packaging parts 32a each have a plurality of pre-fold seams 44a (see Figure 3), over which a wall 46a and a further wall 48a of the packaging parts 32a (see Figure 3) are connected to one another. The packaging parts 32a are folded at the pre-fold seams 44a during transport over the platforms 30a, wherein in particular the packaging parts 32a are moved through the first packaging station 16a or the further first packaging station 16a', wherein in particular the wall 46a is moved relative to the further walls 48a. The first packaging station 16a is provided for processing packaging parts 32a to produce a first packaging type. The further first packaging station 16a' is provided for processing packaging parts 32a to produce a second packaging type.Alternatively, it is conceivable that a single first packaging station 16a or two at least substantially identical first packaging stations 16a are provided for folding the packaging parts 32a, wherein, for example, a movement of the packaging parts 32a follows a different movement path depending on the respective packaging type when moving through the first packaging station 16a via the transport device 14a, in particular the stator 26a, in particular in order to fold the various packaging types differently. The production lines 38a, 40a, 42a of the packaging system 10a each run through the first packaging station 16a or the further first packaging station 16a'. The first packaging station 16a and the further first packaging station 16a' each comprise a plurality of tools 50a designed as link elements (see also. Figure 3). The tools 50a of the first packaging station 16a and the further first packaging station 16a' are each designed to be at least substantially immobile. In particular, the packaging parts 32a are provided to be brought into contact with the respective tool 50a via the platforms 30a for interaction with one of the tools 50a of the first packaging station 16a and the further first packaging station 16a', wherein, in particular, the packaging parts 32a are each folded / processed. The tools 50a of the first packaging station 16a and the further first packaging station 16a' are each provided to interact with a wall 46a, 48a of the packaging parts 32a during a movement of the packaging parts 32a over the platforms 30a, wherein in particular the respective wall 46a, 48a is moved relative to one or more other walls 46a, 48a of the packaging part 32a, wherein in particular the packaging part 32a is folded.The first packaging station 16a and the further first packaging station 16a' are each provided to fold the packaging parts 32a in such a way that a packaging volume 52a (see . Figure 3 ). In particular, the packaging parts 32 / packagings 12a are each designed to accommodate products over the packaging volume 52a.
[0032] The product feeds 24a of the packaging system 10a are arranged downstream of the first packaging station 16a or the further first packaging station 16a', in particular when viewed along the production lines 38a, 40a, 42a. The product feeds 24a preferably form a filling station 54a of the packaging system 10a. In particular, the platforms 30a are provided to move the packaging parts 32a during transport after leaving the first packaging station 16a or the further first packaging station 16a' through one of the product feeds 24a. The packaging system 10a comprises three product feeds 24a, which are arranged in particular next to one another on the transport device 14a. The product feeds 24a are each provided to fill a product into the processed packaging parts 32a, in particular while the packaging parts 32a are moved past or underneath them.The product feeds 24a are each provided for dispensing the same product type. Alternatively, it is conceivable that different product feeds 24a are provided for filling the packaging parts 32a with a different product type. Alternatively or additionally, it is conceivable that the packaging system 10a has only one product feed 24a (cf. Figure 4) or two product feeds 24a or more than three product feeds 24a. In particular, the product feeds 24a are each provided to introduce a predetermined quantity of products into the individual packaging parts 32a. In particular, the platforms 30a are provided to control a product feed 24a of the plurality of product feeds 24a of the transport device 14a depending on the availability of products at the respective product feed 24a, preferably via control by the control unit 36a. Preferably, the production lines 38a, 40a, 42a each run past at least one product feed 24a for filling the packaging part 32a transported on the respective production line 38a, 40a, 42a with products.
[0033] A second packaging station 18a is arranged downstream of the filling station 54a and / or the product feeds 24a, in particular along at least one of the production lines 38a, 40a, 42a. The second packaging station 18a comprises a tool 56a designed as an outlet opening, which is configured to dispense an adhesive. Preferably, the second packaging station 18a, in particular the tool 56a of the second packaging station 18a, is designed to apply the adhesive to designated locations on the packaging part 32a as the packaging parts 32a move across the platforms 30a through the second packaging station 18a.The tool 56a of the second packaging station 18a is designed to be at least substantially immobile, wherein, in particular, the packaging parts 32a are moved to the tool 56a by means of the platforms 30a with the areas of the packaging parts 32a to be provided with the adhesive, wherein, in particular, the packaging parts 32a each interact with the tool 56a of the second packaging station 18a. Alternatively, it is conceivable that packages 12a are, for example, plugged, riveted, and / or clamped together by means of the packaging system 10a instead of or in addition to gluing.
[0034] The packaging system 10a comprises a third packaging station 20a, which is provided in particular for inspecting processed and / or filled packaging parts 32a. The third packaging station 20a comprises a camera 58a for capturing packaging parts 32a, which are moved through the third packaging station 20a via movable platforms 30a. However, other configurations of the third packaging station 20a are also conceivable, for example, with a scanner for capturing an identification mark on the packaging parts 32a, with a distance meter for capturing external dimensions of the individual packaging parts 32a, or the like.For example, the third packaging station 20a is provided, in particular by means of the camera, to detect a shape of the respective packaging part 32a, to detect a fill level of the respective packaging part 32a, to detect an amount of adhesive and / or an area of the respective packaging part 32a covered with the adhesive, or the like. In particular, only a portion of the production lines 38a, 40a, 42a of the packaging system 10a runs through the third packaging station 20a. It is conceivable that the transport device 14a is provided and / or controlled in such a way that packaging parts 32a are moved via the platforms 30a from the first packaging station 16a or the further first packaging station 16a', from the filling station 54a and / or one of the product feeds 24a and / or from the second packaging station 18a, in particular directly, to the third packaging station 20a.It is conceivable that a packaging part 32a is only moved to the third packaging station 20a at regular intervals, for example at predetermined time intervals and / or after a predetermined number of processed packaging parts 32a. For example, it is conceivable that a packaging part 32a passes through the third packaging station 20a directly after processing by the first packaging station 16a or the further first packaging station 16a'. Alternatively or additionally, it is conceivable that a packaging part 32a passes through the third packaging station 20a directly after being filled by one of the product feeders 24a. Alternatively or additionally, it is conceivable that a packaging part 32a passes through the third packaging station 20a directly after being processed by the second packaging station 18a.
[0035] Preferably, the transport device 14a is provided to transport the packaging parts 32a, after passing through the third packaging station 20a, via the platforms 30a to one of the product feeds 24a, to the third packaging station 20a or to one of two fourth packaging stations 22a of the packaging system 10a, in particular depending on which stations of the packaging system 10a the respective packaging part 32a has already passed through before the third packaging station 20a.
[0036] The two fourth packaging stations 22a are arranged downstream of the second packaging station 18a and / or the third packaging station 20a, in particular viewed along the respective production line 38a, 40a, 42a. The two fourth packaging stations 22a are essentially structurally identical. Alternatively, it is conceivable that the two fourth packaging stations 22a are each provided for processing one of the two different packaging types. The two fourth packaging stations 22a are each provided for closing packaging parts 32a moving past the platforms 30a by means of a tool 60a designed as a link, wherein in particular the packaging volume 52a is closed and / or at least a region of the respective packaging part 32a is pressed onto a location of the respective packaging part 32a covered with adhesive.The tools 60a of the two fourth packaging stations 22a are each designed to be at least substantially immobile. Preferably, the two fourth packaging stations 22a, in particular the tools 60a of the two fourth packaging stations 22a, are each provided to process the packaging parts 32a independently of the respective packaging type. The transport device 14a is provided to move the platforms 30a, during a movement through one of the two fourth packaging stations 22a, at different minimum distances from the stator 26a, in particular the active surface 28a, depending on a packaging type assigned to the respective packaging part 32a. In particular, the platforms 30a are designed to be movable across the stator 26a transversely to the stator 26a, in particular the active surface 28a. Preferably, the platforms 30a are provided to, when passing through one of the fourth packaging stations 22a ormoving past the tool 60a of one of the fourth packaging stations 22a, depending on the packaging type of the packaging part 32a transported over the respective platforms 30a, transversely to the active surface 28a to a predetermined height to the tool 60a for closing the packaging part 32a. It is conceivable that the packaging parts 32a move in partial areas of one of the production lines 38a, 40a, 42a along the stator 26a over the platforms 30a at a different speed than in the remaining part of the respective production line 38a, 40a, 42a. For example, the packaging parts 32a move over the platforms 30a in an area of the two fourth packaging stations 22a at a lower speed than in an area in front of the two fourth packaging stations 22a, in particular to ensure a sufficiently long drying time for the adhesive.Alternatively, it is conceivable for the platforms 30a with the packaging parts 32a to move faster in partial areas of the stator 26a or at a substantially constant speed across the entire stator 26a. In particular, the transport device 14a is provided to distribute the packaging parts 32a via the movable platforms 30a to the two fourth packaging stations 22a, wherein, in particular, the throughput of packaging parts 32a to be processed through the two fourth packaging stations 22a is substantially the same.
[0037] The packaging system 10a comprises two removal units 62a, which are provided for removing the finished, in particular processed and filled, packages 12a from the transport device 14a, in particular from the platforms 30a. For example, the removal units 62a each comprise at least one gripper, suction cup, clamp, or other gripping and / or removal means. Alternatively, it is conceivable for the removal units 62a to each be designed as a conveyor belt, wherein in particular the platforms 30a are provided for pushing and / or dropping the packages 12a onto one of the removal units 62a, for example via a relative movement to one another.It is conceivable that the removal units 62a remove the packages 12a and the two platforms 30a each transporting the individual packages 12a together or separately from one another, wherein the removed platforms 30a are preferably provided to be arranged again on the stator 26a together with packaging parts 32a via one of the assembly units 34a. Alternatively, it is conceivable that the unloaded platforms 30a are moved back to the assembly units 34a via the stator 26a after the removal of the packages 12a. It is conceivable that the stator 26a forms a return path (in . Figure 1 not shown), which is intended to guide the unloaded platforms 30a back to the assembly units 34a separately from the platforms 30a loaded with packaging parts 32a.
[0038] The production lines 38a, 40a, 42a of the transport device 14a and / or the movement paths of the movable platforms 30a for transporting the packaging parts 32a are preferably individually adjustable via the control unit 36a, in particular for the different packaging types. Preferably, the individual movable platforms 30a of the transport device 14a are individually controllable by means of the control unit 36a. In particular, the control unit 36a is provided to control the movable platforms 30a automatically and / or via a process parameter specified by a user, depending on the packaging type of the packaging part 32a transported via the respective platform 30.
[0039] It is conceivable that one or more packaging stations 16a, 18a, 20a, 22a of the packaging system 10a comprise / comprise movable tools for processing the packaging parts 32a, for example on or as a robot arm, a pivoting arm or the like. It is conceivable that the platforms 30a have holding means for fixing a packaging part 32a to be transported, for example at least one gripper, suction cup, via a negative pressure on the support surface 33a or the like. In addition, embodiments of the transport devices 14a are conceivable in which the packaging parts 32a are transported hanging on the platforms 30a. In general, other configurations of the packaging system 10a are also conceivable, for example with a different number, sequence and / or configurations of packaging stations 16a, 18a, 20a, 22a, product feeds 24a and / or production lines 38a, 40a, 42a (see e.g. Figure 4 ) and / or additional packaging stations. The Figures 1 to 3 The packaging system 10a described, in particular also the transport device 14a, should not be limited to the number of packaging stations 16a, 18a, 20a, 22a, product feeds 24a and / or production lines 38a, 40a, 42a described here.
[0040] In Figure 2 An exemplary sequence of the method 100a for producing packaging 12a using the packaging system 10a is shown schematically. The packaging parts 32a are transported by the transport device 14a along one of several different possible predetermined production lines 38a, 40a, 42a. Using the packaging system 10a or the transport device 14a, two different packaging types are produced at least substantially simultaneously.
[0041] In a method step 102a of the method 100a, the packaging parts 32a are transferred to the transport device 14a via the two loading units 34a and, in particular, are each placed on two of the movable platforms 30a, in particular their support surface 33a. The movable platforms 30a of the transport device 14a are each moved, depending on the type of packaging part 32a transported via the respective platform 30a, for the production of one of the packaging types on a predetermined production line 38a, 40a, 42a assigned to the respective packaging type (see Figure 1 ).
[0042] In a further method step 104a of method 100a, the packaging parts 32a are conveyed by means of the transport device 14a with a planar drive, wherein the packaging parts 32a are each moved over two of the platforms 30a of the transport device 14a, which are movable by means of the planar drive, and are processed during a movement caused by the platform 30a. The processing steps carried out via the packaging stations 16a, 18a, 20a, 22a for producing the packages 12a from the packaging parts 32a are each carried out at least partially by a force exerted by the movable platforms 30a. During transport over the movable platforms 30a, the packaging parts 32a successively pass through at least some of the packaging stations 16a, 18a, 20a, 22a of the packaging system 10a to carry out several processing steps for producing a package.
[0043] In a further method step 106a of method 100a, the packaging parts 32a are moved through one of the first packaging stations 16a, 16a', in particular the first packaging station 16a or the further first packaging station 16a', in particular depending on the type of packaging to be produced from the respective packaging part 32a. In a method step of method 100a, in particular method step 106a, the packaging parts 32a, each transported via two movable platforms 30a, are folded during a movement using the tools 50a of one of the first packaging stations 16a, 16a' to produce the packagings 12a. In particular, when folding the packaging parts 32a, the packaging volume 52a is formed from walls 46a, 48a of the individual packaging parts 32a.In a method step of method 100a, in particular method step 106a, a processing step for producing the packaging 12a from the packaging parts 32a, in particular folding, takes place through a direct interaction of the packaging parts 32a, each moving on two movable platforms 30a, with the tools 50a of one of the first packaging stations 16a, 16a', which are designed to be at least substantially immovable relative to the movable platform 30a. Preferably, the packaging parts 32a designed as cardboard blanks are erected by one of the first packaging stations 16a, 16a'.
[0044] In a further method step 108a of method 100a, the packaging parts 32a are moved toward one of the product feeds 24a via the movable platforms 30a. In a method step of method 100a, in particular method step 108a, products are introduced into the processed, in particular folded, packaging parts 32a, in particular into the packaging volumes 52a, during transport via the transport device 14a, wherein the movable platform 30a controls a product feed 24a of the plurality of product feeds 24a of the transport device 14a depending on the availability of products at the respective product feed 24a.
[0045] In a further method step 110a of method 100a, the adhesive is applied to the individual packaging parts 32a via the tool 54a of the second packaging station 18a during a movement of the packaging parts 32a, each transported via two of the movable platforms 30a, to produce the packaging 12a. In a method step of method 100a, in particular method step 110a, a processing step takes place, in particular the application of the adhesive, to produce the packaging 12a from the packaging parts 32a by two movable platforms 30a moving relative to one another. In a method step of method 100a, in particular method step 110a, the packaging parts 32a, each transported via two movable platforms 30a, are rotated about at least one axis by a relative movement of the movable platforms 30a to produce the packaging 12a, in particular to apply the adhesive.
[0046] In a further method step 112a of method 100a, individual packaging parts 32a are moved through the third packaging station 20a, wherein, in particular, the areas of the packaging parts 32a provided with the adhesive are checked. Alternatively or additionally, it is conceivable for individual packaging parts 32a to be moved through the third packaging station 20a after folding, filling, and / or closing, in particular to check a shape of the processed packaging part 32a, a fill quantity, and / or an adhesive point of the processed or filled packaging part 32a, and / or a closure point of the produced packaging 12a.In a method step of method 100a, in particular method step 112a, a portion of the transported packaging parts 32a is diverted at regular intervals to another production line 40a, 42a, which in particular includes the third packaging station 20a, for inspection of a previously performed processing step. It is therefore conceivable that method step 112a is also carried out at a different point in method 100a, for example, after one of method steps 102a, 104a, 106a, 108a. Preferably, the packaging parts 32a are rotated about at least one axis for inspection at the third packaging station 20a, in particular via the camera 58a, by a relative movement of the two movable platforms 30a transporting the respective packaging part 32a, in particular for a complete scanning of the packaging part 32a to be inspected.It is conceivable that an evaluation of the data acquired by the camera 58a for inspecting the packaging parts 32a is processed by a computing unit of the third packaging station 20a and / or by the control unit 36a. If defects are discovered during the inspection, it is conceivable that the respective packaging part 32a is removed from the transport device 14a and / or that further packaging parts 32a are inspected.
[0047] In a further method step 114a of method 100a, the packaging parts 32a are moved over the movable platforms 30a through one of the two fourth packaging stations 22a for closing or for producing the filled packages 12a. Preferably, the packaging parts 32a are closed using the tool 60a of one of the fourth packaging stations 22a. In particular, the packaging parts 32a interact directly with one of the tools 60a of one of the fourth packaging stations 22a for closing, wherein the packaging parts 32a are subjected to a force by the respective tool 60a during a movement over the movable platforms 30a relative to the respective tool 60a as they move over the platforms 30a.In a method step of method 100a, in particular method step 114a, the movable platforms 30a are each moved in a direction oriented transversely to the stator 26a of the transport device 14a for transporting the packaging parts 32a and for closing the packaging parts 32a for a processing step, in particular for closing, to produce the packaging 12a, in particular depending on the respective packaging type, wherein the packaging part 32a transported via the respective platform 30a is at least partially deformed during the processing step. Preferably, the packaging parts 32a are raised or lowered via the platforms 30a to a predetermined height relative to the tool 60a, so that the tool 60a is suitable for closing the respective packaging type.
[0048] In a further method step 116a of the method 100a, the finished, in particular sealed and filled, packages 12a are removed from the movable platforms 30a by means of the removal units 62a, for example lifted, pushed or pushed.
[0049] In Figure 2An exemplary embodiment of the method 100a is described. The sequence of the method steps 102a, 104a, 106a, 108a, 110a, 112a, 114a, 116a of the method 100a applies to individual packaging parts 32a for producing the packaging 12a, wherein in particular the method steps 102a, 104a, 106a, 108a, 110a, 112a, 114a, 116a are performed essentially simultaneously by a plurality of packaging parts 32a in such a sequence during the method 100a. Other embodiments of method 100a are also conceivable, for example, with a different sequence of method steps 102a, 104a, 106a, 108a, 110a, 112a, 114a, 116a and / or with a different number of method steps. Additionally, it is conceivable that the packaging parts 32a are printed and / or adhesively bonded in method 100a, for example, at one of the packaging stations 16a, 16a', 18a, 20a, 22a of the packaging system or at another packaging station.It is conceivable that an adhesive and / or printing of the packaging parts 32a is / will be checked in at least one method step of the method, for example, method step 112a. For example, it is conceivable that a logo, an expiration date, or the like is printed or glued onto the packaging parts 32a. Additionally, it is conceivable that only a portion of the transported packaging parts 32a is printed / glued, for example, only every fourth one. Alternatively or additionally, it is conceivable that the packaging parts 32a and / or the packages 12a are weighed during transport, for example via the third packaging station 20a or another further packaging station of the packaging system 10a. In particular, it is conceivable that the packaging parts 32a / packages 12a are briefly removed from the platforms 30a for weighing or are weighed together with the platforms 30a.
[0050] In Figure 3By way of example, several processing steps for folding, closing and inspecting a package 12a or a packaging part 32a are shown schematically together with the tools 50a, 56a, 60a provided for this purpose. In particular, the processing steps in Figure 3not shown in the previously described sequence predetermined by the transport device 14a, but as a schematic diagram on a packaging part 32a. The tools 50a, 60a, designed as linkages, each have an at least partially round form-fitting surface 64a for a uniform movement of a wall 46a of a packaging part 32a that is to be folded, deformed and / or closed. The packaging parts 32a are moved via the platforms 30a along a predetermined processing direction 66a towards the respective tool 50a, 56a, 60a. The wall 46a to be processed of the individual packaging parts 32a is in each case moved by means of the platforms 30a towards the form-fitting surface(s) 64a of the respective tool 50a, 60a.The form-locking surfaces 64a of the tools 50a, 60a designed as guides are each intended to interact with the respective wall 46a of the packaging parts 32a to be processed, wherein, in particular, the wall 46a is moved, in particular bent / folded, relative to the remaining packaging part 32a. In particular, the walls 46a of the packaging parts 32a to be processed are moved around a pre-fold seam 44a of the packaging part 32a when interacting with one of the tools 50a, 60a designed as guides, which preferably runs essentially in a straight line.When closing the packaging parts 32a, at least one lid wall 68a of the packaging parts 32a is folded by interaction with at least one tool 50a, 60a designed as a link such that the packaging volume 52a of the respective packaging part 32a is at least substantially completely enclosed by the walls 46a, 48a of the packaging part 32a, which in particular comprise the at least one lid wall 68a. In particular, the filled products are arranged within the packaging volume 52a and at least substantially completely enclosed by the walls 46a, 48a of the packaging part 32a.
[0051] In the Figure 4A further embodiment of the invention is shown. The following descriptions and the drawings are essentially limited to the differences between the embodiments, whereby with regard to components with the same designation, in particular with regard to components with the same reference numerals, reference is also made to the drawings and / or the description of the respective other embodiment, in particular to the Figures 1 to 3 To distinguish the embodiments, the letter a is added to the reference numerals of the embodiment in the Figures 1 to 3 In the example of the Figure 4 the letter a is replaced by the letter b.
[0052] In Figure 4An alternative embodiment of a packaging system 10b for producing packages 12b is shown. The packaging system 10b is provided for carrying out a method 100b for producing packages 12b, which is preferably essentially analogous to the method described in the Figure 2described method 100a, wherein preferably in a method step of the method 100b, packaging parts 32b, in particular designed as cardboard parts / cardboard blanks, are conveyed by means of a transport device 14b with a planar drive of the packaging system 10b, wherein the packaging parts 32b are each moved via at least one platform 30b of the transport device 14b that is movable by means of the planar drive and are processed during a movement caused by the platform 30b, wherein at least one processing step for producing a packaging 12b from a packaging part 32b is carried out at least partially by a force caused by the at least one movable platform 30b.The packaging system 10b comprises the transport device 14b with planar drive, a plurality of packaging stations 18b, 20b, 22b, each arranged on the transport device 14b, and a product feeder 24b arranged on the transport device 14b. The system shown in . Figure 4 The packaging system 10b shown is at least substantially identical to that shown in the Figures 1 to 3 described packaging system 10a. Therefore, for the description of similar components of the packaging systems 10b, reference is generally made to the description of the Figures 1 to 3 In contrast to the Figures 1 to 3 The packaging system 10a shown comprises the Figure 4The packaging system 10b shown has only one product feed 24b, only one loading unit 34b, only one removal unit 62b, and preferably a different number of packaging stations 18b, 20b, 22b. The loading unit 34b is provided to transfer already pre-formed and glued or otherwise pre-assembled packaging parts 32b to the transport device 14b. The transport device 14b is provided to move the individual packaging parts 32b by means of a movable platform 30b along a stator 26b of the transport device 14b, in particular an active surface 28b of the stator 26b. The transport device 14b, in particular the individual platforms 30b, is / are intended to rotate the packaging parts 32b, in particular after a transfer by the assembly unit 34b, about a vertical axis, in particular relative to the active surface 28b, and to move them to the product feed 24b.The product feed 24b is provided for filling the packaging parts 32b with products. It is conceivable that the product feed 24b is provided for filling several packaging parts 32b with products one after the other or essentially simultaneously. The transport device 14b is provided for moving the packaging parts 32b after the product feed 24b via the movable platforms 30b to a first packaging station 18b. The first packaging station 18a is in particular essentially identical to the second packaging station 18a of the device shown in FIGS. Figures 1 to 3described packaging system 10a. The first packaging station 18b comprises a tool 56b designed as an outlet opening, which is designed to dispense an adhesive. Preferably, the first packaging station 18b, in particular the tool 56b of the first packaging station 18b, is provided to apply the adhesive to designated locations on the packaging part 32b when the packaging parts 32b are moved over the platforms 30b through the first packaging station 18b. The tool 56b of the first packaging station 18b is designed to be at least substantially immovable relative to the platforms 30b, wherein in particular the packaging parts 32b are moved by means of the platforms 30b with the locations of the packaging parts 32b to be provided with the adhesive to the tool 56b, wherein in particular the packaging parts 32b each interact with the tool 56b of the first packaging station 18b.Alternatively, it is conceivable that packages 12b are, for example, plugged, riveted, and / or stapled together by means of the packaging system 10b instead of or in addition to gluing. Preferably, the individual packaging parts 32b are each rotated about an axis oriented at least substantially perpendicular to the active surface 28b via one of the movable platforms 30b as they pass through the first packaging station 18b. It is also conceivable that the movable platforms 30b are each provided to move the individual packaging parts 32b in a direction oriented transversely to the stator 26b, in particular to the active surface 28b, as they pass through the first packaging station 18b.For example, the movable platforms 30b are each provided to temporarily move the individual packaging parts 32b away from the stator 26b as they move past the tool 56b of the first packaging station 18b in a direction oriented transversely to the stator 26b, in particular to the active surface 28b, so that the tool 56b can apply the adhesive to a point on the packaging part 32b. The transport device 14b is provided to move packaging parts 32b at regular intervals from the first packaging station 18b to a second packaging station 20b. The second packaging station 20b is provided to check the packaging parts 32b, in particular the processed and / or filled ones. In particular, the second packaging station 20b is substantially identical to the third packaging station 20a of the one shown in FIGS. Figures 1 to 3The transport device 14b is preferably designed to move a packaging part 32b to the second packaging station 20b after a predetermined number of processed packaging parts 32b in a sequence and / or after a predetermined time interval, for example every 10th packaging part 32b and / or a packaging part 32b every minute. The second packaging station 20b comprises a camera 58b for detecting the packaging parts 32b transported on the movable platforms 30b. The transport device 14b is preferably designed to rotate the packaging parts 32b at the second packaging station 20b about an axis via the respective movable platform 30b, in particular within a detection range of the camera 58b.As a result, in particular, the respective packaging part 32b can be fully grasped for checking the packaging part 32b, for example, a shape, a fill level, and / or adhesive points of the packaging part 32b. The transport device 14b is provided to move the packaging parts 32b over the movable platforms 30b on various production lines 38b, 40b, wherein, in particular, one production line 38b runs through the first packaging station 18b and the second packaging station 20b is omitted, and preferably a further production line 40b runs successively through the first packaging station 18b and the second packaging station 20b.
[0053] The transport device 14b is provided to move the packaging parts 32b, depending on a production line 38b, 40b on which the respective packaging part 32b is transported, after the first packaging station 18b or after the second packaging station 20b to a third packaging station 22b. The third packaging station 22b is provided to close packaging parts 32b moving past the platforms 30b by means of a tool 60b designed as a link, wherein in particular a packaging volume 52b is closed and / or at least a region of the respective packaging part 32b is pressed onto a location of the respective packaging part 32b covered with adhesive. The tool 60b of the third packaging station 22b is designed to be at least substantially immobile.The third packaging station 22b, in particular the tool 60b of the third packaging station 22b, is intended to process the packaging parts 32b independently of the course of their production line 38b, 40b. It is conceivable that the transport device 14b is intended to move the packaging parts 32b over the platforms 30b in different sub-regions of a production line 38b, 40b along the stator 26b at different speeds. For example, it is conceivable that the transport device 14b is intended to move the packaging parts 32b at a lower speed for detection via the camera 58b in the second packaging station 20b, such as in a region between the product feed 24b and the first packaging station 18b, or in particular to briefly stop the packaging parts 32b completely.Alternatively or additionally, it is conceivable that the transport device 14b is provided to move the packaging parts 32b at a lower speed, for example in a region between the first or second packaging station 18b, 20b and the third packaging station 22b, to dry the adhesive during or after sealing by the third packaging station 22b. The transport device 14b is provided to move the finished, in particular sealed and filled, packages 12b after the third packaging station 22b via the movable platforms 30b to the removal unit 62b.
Claims
1. Method for producing packaging (12a; 12b), in particular cartons, wherein in at least one method step, packaging parts (32a; 32b), in particular carton parts, are conveyed by means of a transport device (14a; 14b) having a planar drive, wherein the packaging parts (32a; 32b) are each moved via at least one platform (30a; 30b) of the transport device (14a; 14b) which can be moved by means of the planar drive and are processed during a movement caused by the platform (30a; 30b), wherein the platform (30a; 30b) is held in the vicinity of the stator (26a; 26b) by means of a magnetic force acting between a stator (26a; 26b) of the transport device (14a; 14b) and the platform (30a; 30b), wherein the platform (30a; 30b) is freely moved along a maximum effective surface (28a; 28b) of the stator (26a; 26b) independently of fixed paths, wherein at least one processing step for producing a packaging (12a; 12b) from a packaging part (32a; 32b) is carried out at least partially by a force caused by the at least one movable platform (30a; 30b).
2. Method according to claim 1, characterized in that in at least one method step, a packaging part (32a; 32b) passes successively through a plurality of packaging stations (16a, 18a, 20a, 22a; 18b; 20b; 22b) during transport via a movable platform (30a; 30b) for carrying out processing steps for producing a packaging (12a; 12b).
3. Method according to claim 1 or 2, characterized in that in at least one method step, at least one processing step for producing a packaging (12a; 12b) from a packaging part (32a; 32b) is carried out by at least two movable platforms (30a; 30b) moving relative to one another.
4. Method according to any of the preceding claims, characterized in that in at least one method step, at least one processing step for producing a packaging (12a; 12b) from a packaging part (32a; 32b) is carried out by a direct interaction of the packaging part (32a; 32b) moving via a movable platform (30a; 30b) with a tool (50a, 56a, 60a; 56b, 60b) which is designed to be at least substantially immovable relative to the movable platform (30a; 30b).
5. Method according to any of the preceding claims, characterized in that in at least one method step, during a movement of a packaging part (32a; 32b) transported via one or more movable platforms (30a; 30b), an adhesive is applied to the packaging part (32a; 32b) via a tool (56a; 56b) for producing a packaging (12a; 12b).
6. Method according to any of the preceding claims, characterized in that in at least one method step, a packaging part (32a; 32b) transported via one or more movable platforms (30a; 30b) is folded during a movement for producing a packaging (12a; 12b).
7. Method according to any of the preceding claims, characterized in that in at least one method step, a packaging part (32a; 32b) transported via a plurality of movable platforms (30a; 30b) is rotated about at least one axis by a relative movement of the movable platforms (30a; 30b) for producing a packaging (12a; 12b).
8. Method according to any of the preceding claims, characterized in that the packaging parts (32a; 32b) are transported by means of the transport device (14a; 14b) along one of at least two different possible predetermined production lines (38a, 40a, 42a; 38b, 40b), in at least one method step, in order to check a processing step, packaging parts (32a; 32b) being guided, in particular at regular intervals, by a movable platform (30a; 30b), to another production line (38a, 40a, 42a; 38b, 40b) instead of via one of the production lines (38a, 40a, 42a; 38b, 40b).
9. Method according to any of the preceding claims, characterized in that in at least one method step, products are introduced into packaging (12a) or packaging parts (32a) during transport via the transport device (14a), at least one movable platform (30a) controlling a product feed (24a) of a plurality of product feeds (24a) depending on the availability of products at the relevant product feed (24a).
10. Method according to any of the preceding claims, characterized in that in at least one method step, a plurality of different packaging types are produced at least substantially simultaneously by means of the transport device (14a; 14b), the movable platforms (30a; 30b) of the transport device (14a; 14b) each being moved depending on a type of packaging part (32a; 32b) transported via the relevant platform (30a; 30b) for producing one of the packaging types on a predetermined production line (38a, 40a, 42a; 38b, 40b) assigned to the relevant packaging type.
11. Method according to any of the preceding claims, characterized in that in at least one method step, at least one movable platform (30a; 30b) for transporting a packaging part (32a; 32b) for a processing step for producing a packaging (12a; 12b) is moved in a direction oriented transversely to a stator (26a; 26b) of the transport device (14a; 14b), the packaging part (32a; 32b) being at least partially deformed during the processing step.
12. Packaging system for carrying out a method (100a; 100b) for producing packaging (12a; 12b) according to any of the preceding claims, comprising at least one transport device (14a; 14b) having a planar drive, which comprises at least one platform (30a; 30b) which can be moved by means of the planar drive, wherein the platform (30a; 30b) can be held in the vicinity of the stator (26a; 26b) by means of a magnetic force acting between a stator (26a; 26b) of the transport device (14a; 14b) and the platform (30a; 30b), wherein the platform (30a; 30b) can be moved freely along a maximum effective surface (28a; 28b) of the stator (26a; 26b) independently of fixed paths.
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