Twin-speed screwing and unscrewing device with movable ring gear

The screwing device addresses inefficiencies in high-torque screwing operations by allowing the additional gear train to be engaged based on engine acceleration, enhancing productivity and adaptability.

EP4552801A1Inactive Publication Date: 2025-05-14ETABLISSEMENT GEORGES RENAULT SAS
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Patent Information

Application Number
EP2024211256
Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-11-07
Filing Date
2024-11-06
Publication Date
2025-05-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing screwing devices with high torque requirements face inefficiencies due to the need for multiple epicycloid trains, leading to low rotation frequencies and prolonged screwing times, which negatively impact productivity.

Method used

A screwing device with an additional gear train that can be independently engaged or disengaged based on engine acceleration, rather than relying on a predetermined tightening torque threshold, allowing for adaptable screwing operations.

Benefits of technology

This solution enables faster screwing operations by allowing the engagement of the additional gear train to be synchronized with engine acceleration, thereby improving productivity and versatility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a screwing device comprising: - a housing; - a motor equipped with a rotor; - an output member capable of rotating a drive element of a screwing element; - a transmission linking said rotor to said output member, said transmission comprising at least one additional gear train capable of being engaged / disengaged, said at least one additional gear train comprising at least one epicyclic gear train equipped with a toothed inner ring;said device comprising engagement means, of said at least one additional gear train, capable of taking at least: - an engaged state, and - a disengaged state, the reduction ratio of said transmission being different depending on whether said additional gear train is engaged or not, said ring is mounted movable in translation along the axis of said rotor inside said casing between at least: - a free position, taken when said engagement means are in said disengaged state, and in which said ring is movable in rotation relative to said casing such that said at least one additional gear train is disengaged, and - a locked position, taken when said engagement means are in said engaged state, and in which said ring is locked in rotation relative to said casing such that said at least one additional gear train is engaged.;
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Description

1. Field of the invention

[0001] The field of the invention is that of the design and manufacture of portable tools intended to be used to carry out screwing / unscrewing operations.

[0002] More specifically, the invention relates to a screwing / unscrewing device offering several screwing / unscrewing speeds. This device is more particularly intended for continuous tightening screwdrivers whose torque exceeds 150 Nm (high torque screwdrivers). 2. Prior art

[0003] Screwdriving devices are commonly used in various industrial sectors to carry out screwdriving and / or unscrewing operations on assemblies.

[0004] A screwing operation generally comprises two successive phases, namely: a pre-tightening phase during which the element to be tightened is driven at a rapid speed until a certain pre-tightening torque level is reached, then a slower tightening phase until a target tightening torque and / or target tightening angle are reached.

[0005] Electric motor-driven screwdriving devices are typically associated with control means and include a tightening torque and / or tightening angle sensor.

[0006] These control means make it possible to program screwing strategies, i.e. the parameters of the pre-screwing and tightening phases, in particular the rotation speeds of the motor in the pre-screwing and tightening phases, as well as the target torque and / or angle value at the end of tightening. Thus, during the performance of a screwing operation, the control means control the motor to drive the element to be tightened at the pre-screwing speed during the pre-screwing phase and then at the tightening speed during the tightening phase until the target torque and / or angle are reached.

[0007] Continuous tightening screwdrivers, i.e. screwdrivers that apply an uninterrupted and increasing torque to the screw during tightening, incorporate a transmission between the motor and the output device driving the screw. This transmission generally consists of one or more epicyclic gear sets. These epicyclic gear sets provide sufficient tightening torque on the output shaft. This torque is the result of multiplying the engine torque by the transmission reduction ratio and its efficiency.

[0008] To achieve high tightening torques, for example greater than 150 Nm, screwdriver manufacturers are therefore required to have a high reduction ratio by having several epicyclic gear trains in the transmission. This has the disadvantage that the rotation frequency of the screwdriver output shaft becomes relatively low, resulting in a long screwing time, which penalizes productivity.

[0009] Thus, manufacturers of high-torque screwdrivers have come up with a device integrated into the transmission to disengage one of the epicyclic gear trains during pre-tightening. The reduction ratio used during pre-tightening therefore becomes lower than in the torque increase during tightening, with the benefit of a high rotation frequency during pre-tightening and a high torque during the torque increase during tightening. This epicyclic gear train, which can be engaged or disengaged, is called an additional gear train.

[0010] The pre-screwing and tightening speeds applied during the pre-screwing and tightening phases therefore require the implementation of an additional engageable-disengageable gear train which makes it possible to define different reduction ratios between the rotor and the output member depending on whether it is engaged or not. Thus, the additional gear train is not engaged in the pre-tightening phase so that the pre-screwing speed is fast. Conversely, the additional train is engaged during the tightening phase so that the tightening speed is slower and the tightening torque achievable by the screwing device is higher.

[0011] The additional gear train is automatically mechanically engaged at the end of the pre-tightening phase. For this purpose, in state-of-the-art solutions, the transmission incorporates an elastic element which allows, when the tightening torque reaches, during the pre-tightening phase, a predetermined torque threshold for gear change, to automatically engage the additional gear train.

[0012] This type of mechanism is advantageous in that it allows for simple and efficient automatic screw speed changes. However, this type of technology can still be improved.

[0013] Indeed, in the solutions described in the state of the art, the predetermined tightening torque threshold for changing speed from which the additional train automatically engages is not configurable since it depends on the dimensioning of the elastic element integrated into the transmission. Consequently, this type of technology does not make it possible to provide versatile screwdrivers adaptable to different screwing operations requiring a change of speed after reaching a pre-tightening threshold of different values.

[0014] To overcome this drawback, the Applicant has designed a technique allowing the instant at which the additional train is triggered to be chosen so as to adapt this engagement according to the needs of the screwing operation to be carried out.

[0015] Patent document EP-A1-4 205 907, filed in the name of the Applicant, describes in this sense a technique making it possible to engage an additional train, independently of the tightening torque, by acting only on the engine acceleration level.

[0016] Such a solution therefore constitutes a major improvement to the solutions previously described in the prior art.

[0017] The solutions described in this patent document are particularly effective. However, there is still room for improvement. 3. Objectives of the invention

[0018] The invention aims in particular to provide an effective solution to at least some of these different problems.

[0019] In particular, according to at least one embodiment, an objective of the invention is to improve the screwing devices making it possible to ensure the engagement-disengagement of an additional gear train.

[0020] In particular, the invention aims, according to at least one embodiment, to provide such a screwing device in which the engagement of an additional train is done independently of the tightening torque and as a function of the acceleration of the motor.

[0021] Another objective of the invention is, according to at least one embodiment, to provide such a screwing device which is simplified.

[0022] In particular, an objective of the invention is, according to at least one embodiment, to simplify the manner in which the crown of the additional epicyclic gear train can be locked-unlocked in rotation relative to the casing of the screwing device to engage-disengage the additional gear train could be simplified.

[0023] Another objective of the invention is, in at least one embodiment, to reduce the number of components used.

[0024] Another objective of the invention is, according to at least one embodiment, to provide a solution which can be easily integrated into various screwing / unscrewing devices.

[0025] Another objective of the invention is, according to at least one embodiment, to provide a solution which is reliable and / or robust and / or economical. 4. Presentation of the invention

[0026] For this, the invention proposes a screwing device comprising: a casing; a motor provided with a rotor; an output member capable of rotating a drive element of an element to be screwed; a transmission connecting said rotor to said output member, said transmission comprising at least one additional gear train capable of being engaged / disengaged, said at least one additional gear train comprising at least one epicyclic train provided with an internal toothed crown; said device comprising means for engaging said at least one additional gear train, said engaging means being able to take at least: an engaged state in which said at least one additional gear train is engaged, and a disengaged state in which said at least one additional gear train is not engaged, the reduction ratio of said transmission between said rotor and said output member being different depending on whether or not said additional gear train is engaged.

[0027] According to the invention, said crown is mounted to move in translation along the axis of said rotor inside said casing between at least: a free position, taken when said engagement means are in said disengaged state, and in which said crown is rotatable relative to said casing such that said at least one additional gear train is disengaged, and a locked position, taken when said engagement means are in said engaged state, and in which said crown is locked in rotation relative to said casing such that said at least one additional gear train is engaged.

[0028] Thus, the invention proposes a screwing and / or unscrewing device making it possible to ensure the engagement-disengagement of an additional gear train, in particular a simple one, having a reduced number of parts, the engagement-disengagement mechanism of which is easily integrated into the tool.

[0029] According to a possible characteristic, a screwing device according to the invention comprises means for controlling said motor, said means for controlling said motor being configured to generate a predetermined acceleration or deceleration of said rotor, said predetermined acceleration or deceleration acting on said engagement means to make them pass from one of their states to the other.

[0030] The invention thus provides a screwing device in which the engagement of an additional train is done independently of the tightening torque and as a function of the acceleration of the motor.

[0031] According to a possible characteristic, said internal toothed crown comprises a first locking portion and said casing comprises a second locking portion, said first and second locking portions being complementary to one another and shaped to ensure rotational locking of said crown relative to said casing when they cooperate with each other, said first and second locking portions cooperating with each other in said locked position of said crown and not cooperating with each other in said free position of said crown.

[0032] According to a possible characteristic, said first and second blocking portions are of truncated cone shape.

[0033] According to a possible characteristic, a screwing device according to the invention comprises elastic return means acting on said crown to tend to maintain it in said blocked position.

[0034] According to a possible characteristic, said engagement means comprise means for driving said crown in translation from one to the other of its locked and unlocked positions, said drive means being configured to transform a rotation of said rotor into a translation of said crown following the generation of said predetermined acceleration / deceleration by said means for controlling said motor.

[0035] According to a possible characteristic, a screwing device according to the invention comprises means for driving said crown in translation from one to the other of its locked and unlocked positions, said translational driving means comprising at least one cam path formed on said crown and at least one locking member linked in rotation to said rotor, said at least one locking member being movable between at least: an inactive position in which said locking member is not in contact with said cam path so that a rotation of said rotor relative to said crown does not induce a translation of said crown, and an active position in which said locking member is in contact with said cam path so that a rotation of said rotor relative to said crown induces a translation of said crown along the axis of said rotor.

[0036] According to a possible characteristic, said at least one locking member, when in said active position, is configured to move against said cam path, during a relative rotational movement of said rotor with respect to said crown, between: a first extreme position in which said crown is in said free position, and a second extreme position in which said crown is in said blocked position.

[0037] According to a possible characteristic, a screwing device according to the invention comprises means for connecting in rotation said crown and said rotor, said means for connecting in rotation comprising said at least one locking member and at least one element forming a stop secured to said crown, said element forming a stop being arranged in such a way that said locking member bears against said element forming a stop when said locking member is in said active position and in said first extreme position.

[0038] According to a possible characteristic, said cam path comprises a conformation capable of at least partially housing said locking member when it is in its first extreme position, said conformation being configured to reversibly maintain said locking member in said first extreme position.

[0039] According to a possible characteristic, said engagement means comprise a selection member movable in rotation relative to said rotor between at least: an engagement position of said additional gear train, and a disengagement position of said additional gear train, said selection member acting on said at least one locking member for: in said engaged position, placing said locking member in its inactive position; in said disengaged position, placing said locking member in its active position.

[0040] According to one possible feature, said selection member comprises a cam surface in contact with said locking member, said cam surface acting on said locking member to enable its movement from one of its active and inactive positions to the other.

[0041] According to a possible characteristic, said locking member is held in abutment against said cam surface by an elastic return means, said elastic return means acting on said locking member to tend to move it towards its active position.

[0042] According to a possible characteristic, said locking member is movable in translation between its active and inactive positions along an axis orthogonal to the axis of rotation of said rotor.

[0043] According to a possible characteristic, a screwing device according to the invention comprises a support element linked in rotation to said rotor, said at least one locking member being integral in rotation with said support element and mounted to be movable relative to the latter between its active and inactive positions, said selection member being mounted to be movable in rotation relative to said support element between its engagement and disengagement positions, said support element comprising stop elements against which stop elements of said selection member are capable of coming to bear, said stop elements defining said engagement and disengagement positions of said selection member. 5. Description of figures

[0044] Other characteristics and advantages of the invention will appear on reading the following description of particular embodiments, given as a simple illustrative and non-limiting example, and the appended drawings among which: [ Fig 1 ] there figure 1 illustrates a partial longitudinal sectional view of a device according to the invention with the additional train engaged; [ Fig 2 ] there figure 2 illustrates a detail view of the figure 1 ; [ Fig 3 ] [ Fig 4 ] THE figures 3 And 4 illustrate two views of a crown of the device of the figure 1 And 2 ; [ Fig 5 ] [ Fig 6 ] THE figures 5 And 6 illustrate two views of a selection organ of the device of the figure 1 And 2 ; [ Fig 7 ] there figure 7 illustrates a partial longitudinal sectional view of a device according to the invention with the additional train engaged; [ Fig 8 ] there figure 8 illustrates a section along the BB axis of the figure 7 ; [ Fig 9 ] there figure 9 illustrates a section along the AA axis of the figure 7 ; [ Fig 10 ] there figure 10 illustrates a partial longitudinal sectional view of a device according to the invention with the additional train disengaged; [ Fig 11 ] there figure 11 a cut along the BB axis of the figure 10 ; [ Fig 12 ] there figure 12 illustrates a section along the AA axis of the figure 10 ; [ Fig 13 ] there figure 13 illustrates a detailed view of the device of the figure 1 in an intermediate being between engagement and disengagement; [ Fig 14 ] there figure 14 illustrates a detail view of the figure 13 ; [ Fig 15 ] there figure 15 illustrates a longitudinal sectional view of a device according to the invention. 6. Description of particular embodiments 6.1. Architecture

[0045] We present, in relation to the figures 1 to 15, an example of an embodiment of a screwing device according to the invention.

[0046] Such a screwing device can be used to carry out screwing and / or unscrewing operations.

[0047] As shown, such a screwing and / or unscrewing device conventionally comprises a casing 10. This is a pistol-grip type casing in which the axis of the handle 11 forms an angle with the axis of the output member 12. Alternatively, it could be a casing in which the axis of the handle coincides with the axis of the output member.

[0048] The casing 10 houses an electric motor 13 comprising a stator 130 and a rotor 131 provided with a motor shaft 132. In this embodiment, the rotor is external. In variants, it could be internal.

[0049] The device comprises an output member 12 placed at the end of the casing 10. This output member 12 is capable of rotating a drive element of an element to be screwed, in particular a screw socket or other.

[0050] The device comprises a transmission T connecting the shaft 132 of the rotor 131 to the output member 12 so as to drive the latter in rotation.

[0051] The transmission T comprises a two-speed mechanism 14 which comprises two transmission chains having different transmission ratios. For this purpose, the transmission T comprises an additional gear train capable of being engaged / disengaged. As will be described in more detail later, this additional train here comprises an epicyclic gear train which can be disengaged by making its inner toothed crown free to rotate or engaged by locking its crown in rotation.

[0052] The two-speed mechanism 14 comprises means for engaging the additional gear train, these means being able to take at least: an engagement state in which the additional gear train is engaged, and a disengagement state in which the additional gear train is disengaged.

[0053] The reduction ratio of the transmission between the rotor and the output member is different depending on whether or not the additional gear train is engaged, the reduction ratio being higher here when the additional gear train is engaged. In variants, the reduction ratio may be higher when the additional gear train is engaged. In this way, for a given rotation frequency of the rotor, the rotation frequency of the output member is higher when the additional gear train is not engaged and slower when it is engaged, so that the tightening torque capable of being delivered by the device is higher when the additional gear train is engaged.

[0054] The engagement means comprise a support element 15. This support element 15 is mounted to rotate in the casing 10 along the axis of the rotor 131. At one of its ends, it is secured to the motor shaft 132 in such a way that it is linked in rotation to the rotor 131. The assembly of the support element 15 and the motor shaft 132 can for this purpose be achieved by means of splines 151. At the other of its ends, it comprises a sun gear 152. The motor shaft 132 and the support element 15 could in a variant constitute a single piece.

[0055] The engagement means comprise a selection member 16. This selection member 16 is mounted to move in rotation along the axis of the rotor 131 on the support element 15, for example by means of plain bearings or rolling bearings 161, between at least two extreme positions, namely: an engagement position of the additional gear train, and a disengagement position of the additional gear train.

[0056] In each of these two extreme positions, the selection member 16 is rotationally connected to the support element 15 by rotational connection means. For this purpose, the support element 15 is traversed by a transverse bore 153 arranged along an axis perpendicular to its longitudinal axis. This bore 153 houses an elastic return means which comprises in this embodiment a compression spring 17. At each end of the compression spring 17 is placed a locking element. These locking elements are in this embodiment produced by locking balls 18.

[0057] The selection member 16 is crossed by an internal bore 160 housing the support element 15. Two pairs of diametrically opposed locking housings 162 are provided at the periphery of the internal bore 160. The locking housings 162 of each pair are connected by a peripheral groove 163.

[0058] The locking balls 18 are movable along an axis orthogonal to the axis of the support element 15, against the effect of the elastic return means 17, between at least: a rotational connection position in which the balls 18 are housed in two of the diametrically opposite locking housings 162 so that the support element 15 and the selection member 16 are rotationally connected, and a release position in which the balls 18 are not housed in any of the locking housings 162, but are located in the groove 163, so that the support element 15 and the selection member 16 are not rotationally connected.

[0059] When the selection member 16 is in its position for engaging the additional gear train, the locking balls 18 are housed in two of the first of the opposite housings 162. When the selection member 16 is in its position for disengaging the additional gear train, the balls 18 are located in two other of the opposite housings 162.

[0060] When the balls 18 are in their rotationally locked position, the means for rotationally connecting the support element 15 to the selection member 16 are able to transmit a predetermined limit torque CI beyond which the balls pass into their release position in which the support element and the selection member are no longer rotationally connected and can no longer transmit torque. This predetermined torque depends in particular on the stiffness of the spring 17, the size of the balls 18, the geometry of the locking housings 162 and the groove 163. This torque can be conventionally determined by calculation or empirically.

[0061] The device conventionally comprises means for measuring the tightening torque delivered by the device at the output member. These measuring means may, for example, comprise a torque sensor placed in the transmission between the rotor and the output member or a current sensor consumed by the motor.

[0062] The device conventionally comprises means 19 for controlling the motor. These means make it possible to control the motor, in particular by controlling its electrical power supply. They may be totally or partially located inside the casing or outside it.

[0063] The control means 19 of the motor make it possible, by acting on the acceleration / deceleration of the rotor 131 of the motor 13, to switch the engagement means from one of their states to the other, i.e. to switch the selection member 16 from one of its positions to the other relative to the support element 15.

[0064] To enable the engagement means to move from one position to the other, the acceleration / deceleration generated by the motor must be greater than the quotient of the limit torque CI transmissible by the rotating connection means by the inertia Jos of the selection member along its axis of rotation. This acceleration / deceleration is called speed change acceleration / deceleration insofar as it enables the additional gear train to be engaged / disengaged and thus the reduction ratio of the transmission between the rotor and the output member to be modified.

[0065] During the performance of a screwing / unscrewing operation, the motor typically produces accelerations and variations in acceleration, particularly at start-up. It is therefore appropriate that the acceleration / deceleration which induces the switching of the engagement means from one state to the other be sufficiently discriminating, i.e. distant from and more precisely greater than the accelerations that are typically likely to occur, for example at start-up or stop-up, so as not to inadvertently cause the selection means to switch from one state to the other.

[0066] The transmission comprises an epicyclic gear train comprising the sun gear 152 rotationally secured to the support element 15, a planet carrier 20 rotationally secured to the output member 12, and an internal toothed crown 21 meshing with planet gears 22 carried by the planet carrier 20. In variants, the planet carrier may be rotationally connected to the input of another epicyclic gear train or a cascade of epicyclic gear trains, the output of which will be rotationally connected to the output member 12.

[0067] The crown 21 is mounted to rotate inside the casing by means of a bearing 23.

[0068] The crown 21 has, at one of its ends, a locking portion 210 of truncated cone shape.

[0069] The casing 10 has a truncated conical locking portion 100.

[0070] The locking portions 210 and 100 are complementary in shape and intended to cooperate with each other.

[0071] The crown 21 is mounted to move in translation inside the casing 10 along the axis of the rotor 131 between at least: a free position, taken when the engagement means are in the disengaged state, and in which the crown 21 is rotatable relative to the casing such that the additional gear train is disengaged: in this position, the locking portions 210 and 100 are spaced apart from each other; a locked position, taken when the engagement means are in the engaged state, and in which the crown 21 is locked in rotation relative to the casing 10 such that the additional gear train is engaged: in this position, the locking portions 210 and 100 are applied against each other to lock the crown 210 in rotation relative to the casing 10.

[0072] A compression spring 24 is interposed between a bearing surface 250 of a base 25 in which the crown 21 is mounted to move in translation between its two extreme positions. This compression spring 24 acts on the crown 21 to tend to keep it in its locked position.

[0073] The crown 21 has, at one of its ends, two pairs of cam tracks 211.

[0074] Each cam track 211 has an inclined surface thickening from a hollow 212 towards the end of the crown 21 oriented towards the support element 15. A stop element 213 is provided at the thickest end of each cam track 211. The connection zone between each cam track 211 and each stop element 213 comprises a conformation 214.

[0075] The support element 15 is crossed by a transverse bore 154. This bore 154 houses two locking members 26 mounted to slide in the bore 154 and in a diametrically opposite manner.

[0076] A compression spring 27 is interposed in the bore 154 between the two locking members 26 and tends to move them away from each other.

[0077] Each locking member 26 is movable in translation in the bore 154 between at least: an inactive position in which the locking member 26 is retracted into the bore 154 so that it is not in contact with the cam path 211 of the crown 21 so that a rotation of the rotor 131 relative to the crown 21 does not induce a translation of the crown 21, and an active position in which the locking member 26 is deployed outside the bore 154 so that it is in contact with the cam path 211 of the crown 21 so that a rotation of the rotor 131 relative to the crown 21 induces a translation of the crown 21 along the axis of the rotor 131.

[0078] The locking members 26, when in their active position, are configured to move against the cam path 211 of the crown 21, during a relative rotational movement of the rotor 131 with respect to the crown, between: a first extreme position in which the crown is in its free position; the locking members 26 are then in abutment against the stops 213 in the conformations 214; a second extreme position in which the crown is in its blocked position; the locking members 26 are then in the hollows 212.

[0079] The selection member 16 is capable of acting on the locking members 26 to: in its engaged position, place the locking members in their inactive position; in its disengaged position, place the locking members in their active position.

[0080] Each locking member 26 comprises a guide housing 261 arranged laterally.

[0081] The selection member 16 has, at its end oriented towards the locking members 26, cam surfaces 164 shaped to interact with the guide housings 261 of the locking members 26 by being housed therein. These cam surfaces 164 have a thin end from which it tends to extend radially to a thicker end.

[0082] These cam surfaces are capable of acting on the locking members to release their movement from their inactive position to their active position and to induce their movement from their active position to their inactive position.

[0083] The locking members are held in abutment against the cam surfaces by the spring 27, this spring 27 acting on the locking members to tend to move them towards their active position.

[0084] The selection member 16 comprises diametrically opposed stop elements 165 intended to bear against stop elements 155 provided for this purpose on the support element 15. These stops 165, 155 define the engagement and disengagement positions of the selection member 16. As will become more clear from reading the description of the operation of a device according to the invention, these stops make it possible to stop the rotation of the selection member 16 relative to the support element 15 without passing through the locking members 26. This makes it possible to protect the locking members from impacts when the selection member 16 reaches its engagement and disengagement positions.

[0085] The stop-forming elements 213 of the crown 21 are arranged in such a way that the locking members 26 bear against these stop-forming elements 213 and are housed in the conformations 214 when the locking members 26 are in their active position and in their first extreme position.

[0086] The crown cam tracks and locking members provide translational drive for the crown by transforming a rotational movement of the support element into a translational movement of the crown.

[0087] In other words, as will become more clear upon reading the description of the operation of the device, the means for driving the crown wheel in translation from one of its locked and unlocked positions to the other are configured to transform a rotation of the rotor into a translation of the crown wheel following the generation of the predetermined acceleration or deceleration of speed change by the motor control means.

[0088] The crown stops and locking members ensure a rotational connection between the crown and the rotor.

[0089] The conformations 214 of the crown 21 are capable of at least partially housing the locking member when it is in its first active position, this conformation being configured to reversibly maintain the locking member in the first extreme position.

[0090] In variants, one or more permanent gear trains, i.e. non-disengageable, for example epicyclic, may be arranged between the planet carrier 20 and the output member 12.

[0091] When the additional gear train is disengaged, the reduction ratio of the transmission is equal to 1 since the support element 15 and the planet carrier 20 rotate at the same rotation frequency, or to the reduction ratio of the permanent gear train or to their product if several permanent trains are used.

[0092] When the additional gear train is engaged, the reduction ratio of the transmission is equal to the reduction ratio of the additional epicyclic gear train, or to its product with the reduction ratio(s) of the permanent gear train(s) used, if applicable. 6.2. Operation

[0093] A screwdriving operation is described below, comprising a pre-tightening phase at high speed followed by a tightening phase at slower speed.

[0094] Before starting a screwing / unscrewing operation, the operator in charge programs into the controller, for example using a touch screen, keyboard, smartphone or other means, the value of the predetermined speed change torque threshold CchangementVitesse, the achievement of which at the output of the screwing device during a pre-screwing phase results in a speed change and the transition to the tightening phase. This speed change torque can alternatively be calculated automatically by the tool based on the desired target tightening torque rather than being set by the operator. This speed change torque can be a percentage of the target tightening torque. This percentage can be set by the operator or hard-set in the tool.

[0095] The operator can also program the target torque value to which he wants the screwed assembly to be tightened at the end of the tightening phase.

[0096] It is assumed that the screwing device has previously been used to carry out a screwing operation comprising a rapid pre-tightening phase and a slower tightening phase. Thus, the additional train is engaged.

[0097] When starting the screwing device in order to carry out such a screwing / unscrewing operation, the control means control the motor in such a way that it generates, in the screwing or unscrewing direction, a speed change acceleration. ẇ whose value is greater than the quotient of the predetermined limit torque CI (w > Cl Jos ), beyond which the balls 18 pass into their release position in which the support element 15 and the selection member 16 are no longer linked in rotation, by the inertia Jos of the selection member. The balls then leave the pair of locking housings 162 corresponding to the engagement position of the selection member 16 to come and be housed in the other pair of locking housings 162 corresponding to the disengagement position of the selection member 16. In this way, the engagement means of the additional gear train are placed in their disengagement state. The control means then control the motor so as to rotate it in the screwing direction to disengage the additional gear train and carry out the pre-screwing phase.

[0098] When the engagement means are in the disengagement state of the additional gear train, the selection member 16 is in its disengagement position, in which it is held by the balls 18 which are located in the corresponding locking housings 161, its stops 165 bearing against the stops 155 of the support element 15.

[0099] The cam surfaces 164 of the selection member 16 act on the locking members 26 so as to release their movement into their active position in which they are placed and held under the effect of the spring 27. The cam surfaces 164 therefore do not move the locking members 26 into their active position. This makes it possible to prevent any blocking of the system during the transition from the engaged state to the disengaged state. Indeed, during this transition, it is possible that at the moment when the locking members 26 are released and pushed by the spring 27 towards their active position, their end is in the extension of the inner surface 215 of the stops 213 of the crown 21. If the locking members 26 were at this moment pushed by the cam surfaces 164, they would come to bear against these inner surfaces 215 and would block the rotation of the moving parts.Because the cam surfaces 164 only allow their movement to be released, i.e. made possible, in their active position under the effect of the spring 17, once they are no longer in the extension of the interior surfaces 215, the spring places the locking members 26 in their active position.

[0100] A rotation of the motor induces a movement of the locking members 26 against the cam paths 211 of the crown 21 inducing a movement of the crown 21 in translation, against the effect of the compression spring 24, from its blocked position to its free position which is reached when the locking members 26 are in abutment against the stops 213 of the crown. They are then housed in the conformations 214 which hold them in position.

[0101] In this state, the drive shaft 132 rotates the support element 15 and the locking members 26, which in turn rotate the crown 21 at the speed of the drive shaft 132.

[0102] The crown 21 rotates the sun gear 151 via the satellites 22. The sun gear and the crown 21 then rotate at the same speed, which forces the satellite carrier 20 to rotate at the same speed as well. The output member 12 therefore rotates at the same speed as that of the motor. Thus, the output member 12 is rotated in the screwing direction at high speed.

[0103] The control means control the motor in such a way that the output member is rotated at high speed during the pre-screwing phase until the tightening torque delivered by the screwing device reaches the predetermined speed change torque threshold CchangementVitesse.

[0104] When the control means detect by means of the torque sensor that this threshold is reached, the control means brake the motor in order to generate a speed change deceleration whose value is greater than the quotient of the predetermined limit torque CI by the inertia Jos of the selection member. In this way, the selection means are moved into their state of engagement of the additional gear train.

[0105] When this deceleration is generated, the balls 18 come out of their housings 162 to circulate in the groove 163 until they are housed in the other locking housings 162 of the selection member 16. In doing so, the selection member 16 rotates relative to the support element 15 so as to occupy its engagement position in which its stops 165 bear against the stops 155 of the support element 15.

[0106] During this movement of the selection member 16, its cam surfaces 164 act on the locking members 26 so as to return them to their inactive position. During their movement from their active position to their inactive position, the locking members 26 move along the cam paths 211 of the crown 21 until they reach their thinnest end and come to be housed in the hollows 212 so that the crown translates progressively from its free position to its locked position in which it is kept stationary in rotation relative to the casing.

[0107] The control means then drive the motor so that it reaches its nominal rotation frequency while generating an acceleration w lower than the speed change acceleration in order to ensure that the selection means remain in their state of engagement of the additional gear train; in other words, the acceleration ẇ must be such that w ˙ < Cl Jos The control means then command the motor to rotate it in the screwing direction to carry out the tightening phase at a slower speed.

[0108] In the state of engagement of the additional gear train, when the rotor rotates in the screwing direction, the output member 12 is driven in rotation at a speed different from that of the motor insofar as the satellite carrier 20 rotates at a speed different from that of the motor since the crown is no longer free to rotate but locked in rotation in the casing.

[0109] The control means thus control the motor until they detect, by means of the torque sensor, the reaching of the objective tightening torque at which it is desired to tighten the assembly being screwed.

[0110] The torque sensor can be a current measurement. It could be considered to cause the engagement / disengagement of the additional train based on a reason other than the torque measurement, for example a time measurement.

[0111] Any other reason for switching from the high speed / low torque state to the low speed / high torque state (and vice versa) can be considered. This can be done automatically (reaching a torque, a time, etc.) or at the operator's request (pressing a button, other...).

[0112] When the target torque is reached, the control means brake the motor preferentially with a deceleration lower than the speed change deceleration until the rotation frequency of the motor becomes zero. However, braking with a stronger deceleration would have no effect given that the sliding torque of the selection member 16 relative to the support element 16 is significantly stronger when the balls no longer have the opportunity to pass into a groove 163.

[0113] At the same rotation frequency of the motor during the fast pre-tightening and slow tightening phases, the difference in speed of the output member is due to the fact that during the pre-tightening phase, the crown is free to rotate while it is immobile in rotation during the tightening phase. In other words, the additional gear train is disengaged during the pre-tightening phase but engaged during the tightening phase. Thus, the transmission chains stressed during these two phases have different transmission ratios.

[0114] In this embodiment, the motor rotates counterclockwise for a screwdriving operation and clockwise for a loosening operation as seen from the output member towards the rear of the screwdriver. These directions could be reversed.

[0115] If acceleration is required for the selection means to move from their additional gear train disengagement state to their additional gear train engagement state, deceleration will be required to move from their additional gear train disengagement state to their additional gear train engagement state to their additional gear train disengagement state to their additional gear train disengagement state, and vice versa.

Claims

1. Screwing device comprising: - a housing; - a motor provided with a rotor; - an output member capable of rotating a drive element of an element to be screwed; - a transmission connecting said rotor to said output member, said transmission comprising at least one additional gear train capable of being engaged / disengaged, said at least one additional gear train comprising at least one epicyclic train provided with an internal toothed crown;said device comprising means for engaging said at least one additional gear train, said engaging means being able to take at least: - an engaged state in which said at least one additional gear train is engaged, and - a disengaged state in which said at least one additional gear train is not engaged, the reduction ratio of said transmission between said rotor and said output member being different depending on whether or not said additional gear train is engaged, , ; characterized in thatsaid crown is mounted to move in translation along the axis of said rotor inside said casing between at least: - a free position, taken when said engagement means are in said disengaged state, and in which said crown is movable in rotation relative to said casing so that said at least one additional gear train is disengaged, and - a locked position, taken when said engagement means are in said engaged state, and in which said crown is locked in rotation relative to said casing so that said at least one additional gear train is engaged.

2. A screwing device according to claim 1 comprising means for controlling said motor, said means for controlling said motor being configured to generate a predetermined speed change acceleration or deceleration of said rotor, said predetermined speed change acceleration or deceleration acting on said engagement means to cause them to switch from one of their states to the other.

3. Screwing device according to claim 1 or 2 wherein said internal toothed crown comprises a first locking portion and said casing comprises a second locking portion, said first and second locking portions being complementary to one another and shaped to ensure rotational locking of said crown relative to said casing when they cooperate with each other, said first and second locking portions cooperating with each other in said locked position of said crown and not cooperating with each other in said free position of said crown.

4. Screwing device according to claim 3 wherein said first and second locking portions are of frustoconical shape.

5. Screwing device according to any one of claims 1 to 4 comprising elastic return means acting on said crown to tend to hold it in said blocked position.

6. Screwing device according to any one of claims 1 to 5 comprising means for driving said crown in translation from one to the other of its locked and unlocked positions, said translational driving means comprising at least one cam path formed on said crown and at least one locking member linked in rotation to said rotor, said at least one locking member being movable between at least: - an inactive position in which said locking member is not in contact with said cam path so that a rotation of said rotor relative to said crown does not induce a translation of said crown, and - an active position in which said locking member is in contact with said cam path so that a rotation of said rotor relative to said crown induces a translation of said crown along the axis of said rotor.

7. Screwing device according to claim 6 wherein said at least one locking member, when in said active position, is configured to move against said cam path, during a relative rotational movement of said rotor with respect to said crown, between: - a first extreme position in which said crown is in said free position, and - a second extreme position in which said crown is in said blocked position.

8. Screwing device according to claim 7 comprising means for rotationally connecting said crown and said rotor, said rotational connecting means comprising said at least one locking member and at least one stop-forming element secured to said crown, said stop-forming element being arranged in such a way that said locking member bears against said stop-forming element when said locking member is in said active position and in said first extreme position.

9. Screwing device according to claim 7 or 8 wherein said cam path comprises a conformation capable of at least partially housing said locking member when it is in its first extreme position, said conformation being configured to reversibly maintain said locking member in said first extreme position.

10. Screwing device according to any one of claims 6 to 9 wherein said engagement means comprise a selection member movable in rotation relative to said rotor between at least: - an engagement position of said additional gear train, and - a disengagement position of said additional gear train, said selection member acting on said at least one locking member to: - in said engagement position, place said locking member in its inactive position; - in said disengagement position, place said locking member in its active position.

11. A screwing device according to claim 10 wherein said selection member comprises a cam surface in contact with said locking member, said cam surface acting on said locking member to allow its movement between its active and inactive positions.

12. Screwing device according to claim 11 in which said locking member is held in abutment against said cam surface by an elastic return means, said elastic return means acting on said locking member to tend to move it towards its active position.

13. Screwing device according to any one of claims 6 to 12, in which said locking member is movable in translation between its active and inactive positions along an axis orthogonal to the axis of rotation of said rotor.

14. Screwing device according to any one of claims 11 to 13 comprising a support element linked in rotation to said rotor, said at least one locking member being integral in rotation with said support element and mounted to move relative to the latter between its active and inactive positions, said selection member being mounted to move in rotation relative to said support element between its engagement and disengagement positions, said support element comprising stop elements against which stop elements of said selection member are capable of coming to bear, said stop elements defining said engagement and disengagement positions of said selection member.

Citation Information

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