Laundry composition

Abstract

A solid fragrance booster composition comprising: a) 30 to 88 wt.% Sodium carbonate; b) 10 to 49 wt.% water; and c) 0.1 to 20 wt.% perfume; wherein the ratio of sodium carbonate to water is 1:1 to 3:1.

Description

[0001] LAUNDRY COMPOSITION

[0002] Field of the Invention

[0003] The present invention is in the field of solid fragrance boosters for providing fragrance in the laundry process.

[0004] Background of the Invention

[0005] Solid fragrance boosters are known in the field of laundry. In particular solid fragrance boosters based on polyethylene glycol have been disclosed, for example EP 2 496679 discloses pastilles comprising from 80 % to 91 % by weight of said composition of polyethylene glycol.

[0006] However there remains a need to improve theses solid boosters. Two particular problems that the consumers experience are poor dissolution, which leads to residues on fabrics and poor structural integrity which leads to the solid boosters crumbling in the packaging. This provides an ongoing challenge because increasing the strength of solid boosters commonly leads to in increased dissolution time.

[0007] Summary of the Invention

[0008] It has been found that using hydrated sodium carbonate provides fragrance boosters with both improved strength and improved dissolution.

[0009] According in a first aspect of the present invention is provided a solid fragrance booster composition comprising: a 30 to 88 wt.% Sodium carbonate; b 10 to 49 wt.% water; and c 0.1 to 20 wt.% perfume; wherein the ratio of sodium carbonate to water is 1 :1 to 3:1. Also provided is a method of preparing the solid fragrance boosters described here wherein the composition is formed using a process selected from: extrusion, tableting, granulation, casting, pelletising, pastillation or a compression method.

[0010] In a further aspect of the present invention is provided a use of solid fragrance booster composition as described herein to deliver fragrance in the laundry process.

[0011] Detailed Description of the Invention

[0012] These and other aspects, features and advantages will become apparent to those of ordinary skill in the art from a reading of the following detailed description and the appended claims. For the avoidance of doubt, any feature of one aspect of the present invention may be utilised in any other aspect of the invention. The word “comprising” is intended to mean “including” but not necessarily “consisting of’ or “composed of.” In other words, the listed steps or options need not be exhaustive. It is noted that the examples given in the description below are intended to clarify the invention and are not intended to limit the invention to those examples per se. Similarly, all percentages are weight / weight percentages unless otherwise indicated. Except in the operating and comparative examples, or where otherwise explicitly indicated, all numbers in this description indicating amounts of material or conditions of reaction, physical properties of materials and / or use are to be understood as modified by the word “about”. Numerical ranges expressed in the format "from x to y" are understood to include x and y. When for a specific feature multiple preferred ranges are described in the format "from x to y", it is understood that all ranges combining the different endpoints are also contemplated.

[0013] A “Solid fragrance booster particle” refers to an individual article.

[0014] A “Solid fragrance booster composition” refers to one or more solid fragrance booster particles.

[0015] The solid fragrance booster composition described herein comprises sodium carbonate (Na2COs), also known as soda ash. The solid fragrance booster composition comprises 30 to 88 wt.% sodium carbonate by weight of the composition, more preferably 35 to 80 wt.% and most preferably 40 to 75 wt.% sodium carbonate by weight of the composition. The sodium carbonate may be hydrated once it is mixed with the water to form, e.g. sodium monohydrate, sodium heptahydrate or sodium decahydrate. The sodium carbonate is preferably a so called ‘light’ soda ash or sodium carbonate product. Preferably the sodium carbonate has a poured bulk density of less than 1000 kg / m3, more preferably less than 900 kg / m3and most preferably less than 800 kg / m3.

[0016] The solid fragrance booster composition described herein comprises 10 to 49 wt.% water by weight of the composition, more preferably 15 to 45 wt.% water and most preferably 18 to 40 wt.% water by weight of the composition. This refers to the weight of water added to the compostion. The water may associate with the sodium carbonate to form hydrated sodium carbonate. Preferably the water is deionized.

[0017] The ratio (by weight) of sodium carbonate to water is 1 : 1 to 3: 1. Preferably 1.3:1 to 2.8: 1 , more preferably 1.5:1 to 2.5:1 and most preferably 1.7:1 to 2.3:1.

[0018] The solid fragrance booster composition may preferably further comprise additional inorganic salts. Inorganic salts are preferably selected from divalent (for example calcium or magnesium) and trivalent (for example Aluminium) metal salts of sulphate, chlorides, nitrides and the respective hydrates. Suitable examples may preferably be selected from: CaCh, CaSC>4, CaNOs, MgSC MgCh, MgNoa, Ah(SO4), AlCh, Ah(NO3) and their hydrates. The solid fragrance booster composition preferably comprises 1 to 40 wt.% inorganic salts, more preferably 5 to 30 wt.% inorganic salts. High temperature stability.

[0019] The solid fragrance booster composition described herein may preferably comprises 0.25 to 40 wt.% soap by weight of the composition, more preferably 0.5 to 30 wt.% soap, most preferably 1 to 20 wt.% soap by weight of the composition. Soap is defined as the salts of fatty acids. Preferably the sodium, potassium, magnesium or calcium salts of fatty acids. Preferably the fatty acids are C12-C22 fatty acids, more preferably the fatty acids are derived from plants.

[0020] The solid fragrance booster composition may further comprise silicates, such as sodium silicate, disodium silicate, etc. the compositions preferably comprise 0.5 to 10 wt.% silicate by weight of the composition, more preferably 2 to 5 wt.% silicate by weight of the composition.

[0021] The solid fragrance booster composition comprises 0.1 to 20 wt.% perfume by weight of the composition. More preferably the compositions comprise 0.5 to 15 wt.% perfume and most preferably 2 to 12 wt.% perfume by weight of the composition. Many suitable examples of perfumes are provided in the CTFA (Cosmetic, Toiletry and Fragrance Association) 1992 International Buyers Guide, published by CFTA Publications and OPD 1993Chemicals Buyers Directory 80th Annual Edition, published by Schnell Publishing Co. It is commonplace for a plurality of perfume components to be present in a formulation. In the compositions of the present invention it is envisaged that there will be four or more, preferably five or more, more preferably six or more or even seven or more different perfume components.

[0022] The solid fragrance booster composition may preferably comprise perfume microcapsules. Preferably the composition comprises 0.1 to 10 wt.% perfume microcapsules by weight of the composition, more preferably 0.25 to 8 wt.% perfume microcapsules and most preferably 0.5 to 5 wt.% perfume microcapsules by weight of the composition.

[0023] The encapsulating materials, preferably comprise, but are not limited to; aminoplasts, proteins, polyurethanes, polyacrylates, polymethacrylates, polysaccharides, polyamides, polyolefins, gums, silicones, lipids, modified cellulose, polyphosphate, polystyrene, polyesters or combinations thereof. More preferably the encapsulating materials comprise aminoplast, such as melamine formaldehyde or urea formaldehyde microcapsules, proteins and / or polysaccharides, or polyesters.

[0024] Perfume microcapsules of the present invention can be friable microcapsules and / or moisture activated microcapsules. By friable, it is meant that the perfume microcapsule will rupture when a force is exerted. By moisture activated, it is meant that the perfume is released in the presence of water. The particles of the present invention preferably comprises friable microcapsules. Moisture activated microcapsules may additionally be present. Examples of a microcapsules which can be friable include aminoplast microcapsules.

[0025] Perfume components contained in a microcapsule may comprise odiferous materials and / or pro-fragrance materials. It is commonplace for a plurality of perfume components to be present in a microcapsule. In the compositions for use in the present invention it is envisaged that there will be three or more, preferably four or more, more preferably five or more, most preferably six or more different perfume components in a microcapsule. An upper limit of 300 perfume components may be applied.

[0026] The microcapsules may comprise perfume components and a carrier for the perfume ingredients, such as zeolites or cyclodextrins.

[0027] The solid fragrance booster composition may comprise an optical enhancer. Preferably the optical enhancer is selected from pearlisers, dyes, colourants, pigments or combinations thereof. Optical enhancers are intended to improve the aesthetics of the solid fragrance booster. They should be non-substantive to fabrics. The solid fragrance booster composition may comprise individual fragrance boosters having different optical enhancers, for example the composition may comprise a mixture of blue boosters and yellow fragrance boosters.

[0028] The solid fragrance booster composition may comprise other fabric benefit agents in addition to perfumes. These may be selected from: silicones, softening agents, antifoams, insect repellents, shading or hueing dyes, preservatives (e.g. bactericides), perfume carriers, hydrotropes, anti-redeposition agents, soil-release agents, anti-shrinking agents, anti-wrinkle agents, anti-oxidants, dyes, colorants, sunscreens, drape imparting agents, anti-static agents, sequestrants and ironing aids.

[0029] The solid fragrance booster composition may comprise a single solid fragrance booster particle or multiple solid fragrance booster particles.

[0030] The solid fragrance booster particles may be any suitable shape. Examples of suitable shapes include: spheres, hemispheres, compressed hemispheres, cylinders, cubes, cuboids, tetrahedron, cones, ellipsoid and prisms having any cross-sectional shape (triangle, pentagon, hexagon, star shapes, heart shapes, etc.). The solid fragrance booster composition may comprise fragrance booster particles having of different shapes. For example the solid fragrance booster composition may comprise a mixture of spherical particles and star shaped prism particles.

[0031] The solid laundry booster composition may comprise a single unit dose particle. Preferably a unit dose solid laundry booster particle would have a maximum linear dimension of 60 mm and a minimum linear dimension of 5 mm. The mass is preferably 6 to 20 g.

[0032] Preferably the solid laundry booster composition comprises a plurality (two or more) of solid laundry booster particles.

[0033] A solid fragrance booster particle preferably has a maximum linear dimension of 1 mm to 20 mm, preferably 2 mm to 15 mm and most preferably 3 mm to 10 mm. This dimension refers to the largest cross sectional measurement of the solid fragrance booster particle. A solid fragrance booster particle preferably has a minimum linear dimension of 0.1 mm to 10mm, preferably 0.2 mm to 8 mm and most preferably 0.5 mm to 5 mm. This dimension refers to the smallest cross sectional measurement of the solid fragrance booster particle.

[0034] The solid fragrance booster particles may be prepared by any suitable method. The ingredients may be mixed in any order. Preferably all ingredients excluding water are mixed, followed by the addition of water. Preferably the mixtures are prepared at a temperature of 15 to 70°C. The mixture is then preferably shaped into the desired shape of solid fragrance booster particles.

[0035] The solid fragrance booster particles may be shaped by any suitable method, these may be selected from: extrusion, tableting, granulation, casting, pelletising, pastillation or a compression method. Preferred methods are selected from: casting and pastillation.

[0036] The solid laundry booster composition described herein may be used to deliver fragrance in the laundry process. Preferably they are added to the wash stage of the laundry process. Preferably the solid laundry booster composition is used to in addition to a detergent composition.

[0037] Examples

[0038] Table 1: Formulations Formulation A was prepared by melting the PEG 8000 and dextrose at a temperature of 65°C. The perfume and perfume microcapsules were then added with mixing.

[0039] Formulations 1, B and C were prepared by mixing the sodium carbonate I calcium sulfate I magnesium sulphate, perfume and perfume microcapsules to form a uniform powder. The water was then added to form a paste.

[0040] All beads were made in the same shape using molds. Dimensions were 7-8 mm X 2-3 mm.

[0041] Strength was measured using texture analyzer (model TA-HDi Perfect ex. Stable Micro Systems). The texture analyzer evaluated the compression strength of an individual bead in force divided by distance, using a 25 kg load. Beads were stored at the relevant temperature for 24 hours before measurements were taken. Multiple beads were measured to calculate the average strength of beads.

[0042] Dissolution was assessed using a paddle impeller in a 500ml container. 0.5 g of beads and 500 ml of water were added to the container and stirring set to 250rpm. Time taken for complete dissolution (visual observation) was recorded.

[0043] Table 2: Results

Claims

Claims1. A solid fragrance booster composition comprising: a 30 to 88 wt.% Sodium carbonate; b 10 to 49 wt.% water; and c 0.1 to 20 wt.% perfume;Wherein the ratio of sodium carbonate to water is 1 :1 to 3:1.

2. A solid fragrance booster composition according to claim 1, wherein the composition further comprises perfume microcapsules.

3. A solid fragrance booster composition according to any preceding claim, wherein the composition comprises 1 to 40 wt.% additional inorganic salt.

4. A solid fragrance booster composition according to claim 3, wherein the additional inorganic salt is selected from: selected from divalent and trivalent metal salts of sulphate, chlorides, nitrides and the respective hydrates.

5. A solid fragrance booster composition according to any preceding claim, wherein the composition further comprises soap.

6. A solid fragrance booster composition according to any preceding claim, wherein the composition further comprises optical enhancer is selected from pearlisers, dyes, colourants, pigments or combinations thereof.

7. A solid fragrance booster composition according to any preceding claim, wherein the sodium carbonate has a poured bulk density of less than 1000 kg / m3.

8. A solid fragrance booster composition according to any preceding claim, wherein the composition comprises multiple solid fragrance booster particles.

9. A solid fragrance booster composition according to claim 8, wherein the particles have a maximum linear dimension of 1 mm to 20 mm.

10. A solid fragrance booster composition according to claim 8, wherein the particles have a minimum linear dimension of 0.1 mm to 10mm.

11. A solid fragrance booster composition according to claims 1 to 7, wherein the composition comprises a single unit dose solid fragrance booster particle.

12. A solid fragrance booster composition according to claim 11 , wherein the particle has a maximum linear dimension of 60 mm and minimum linear dimension of 5 mm.

13. A method of preparing the solid fragrance boosters according to claim 1, wherein the composition is formed using a process selected from: extrusion, tableting, granulation, casting, pelletising, pastillation or a compression method.

14. Use of solid fragrance booster composition according to any preceding claim to deliver fragrance in the laundry process.

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