Burst mode control of resonant power converters

EP4767430A1Pending Publication Date: 2026-07-01TRIDONIC GMBH & CO KG

Patent Information

Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
TRIDONIC GMBH & CO KG
Filing Date
2024-10-01
Publication Date
2026-07-01

AI Technical Summary

Technical Problem

Existing resonant power converters using traditional low-frequency pulse width modulation (LF-PWM) burst mode control exhibit non-monotonic behavior, leading to inaccurate dimming control and disturbance compensation.

Method used

A resonant power converter with a control circuit that modulates control signals using synchronized low-frequency pulse-width modulations (LF-PWM) and high-frequency pulse-width modulations (HF-PWM), allowing for shifted and truncated on-time periods to achieve monotonic output power/current.

Benefits of technology

The solution provides monotonic output power/current and high dimming resolution at low output power/currents, enabling accurate dimming control and precise closed-loop control of the constant load current.

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Abstract

Disclosed is a resonant power converter (1) for a light source (2). The converter (1) comprises a high-side switch (11) and a low-side switch (12) connected in series between input electric potentials of the converter (1); and a control circuit (13), being configured to modulate control signals (14, 15) of the switches (11, 12) concurrently in accordance with low-frequency pulse-width modulations, LF-PWM, having a cycle period T LF and respective on-time periods T ON LF,HS , T ON LF,LS and alternatingly in accordance with high-frequency pulse width modulations, HF-PWM, having a cycle period T HF , a full on-time period T ON HF and a truncated on-time period τ ≤ T ON HF being truncated in accordance with the LF-PWM. This provides an accurate control of a dimming level of the light source (2) as well as a precise closed-loop control of the constant load current (or voltage).
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Description

[0001]Tridonic GmbH & Co KG BURST MODE CONTROL OF RESONANT POWER CONVERTERS Technical Field The present disclosure relates generally to the field of lighting technology, and more particularly to a resonant power converter for a light source, and to a luminaire comprising the same. Background Art In high-frequency pulse width modulated (HF-PWM) resonant power converters (see FIGs.1, 2), a low-frequency pulse width modulation (LF-PWM) may be used to implement a burst mode control of a constant load current in accordance with a given dimming level (see FIG.3). By increasing an on-time period (corresponding to a duty cycle ) of the LF-PWM, it is presumed that a load current is increased. However, measurements have indicated that raising the LF-PWM duty cycle rather results in a non-monotonic trajectory (see FIG. 3). This non-monotonic behavior is due to the traditional LF-PWM burst control. Mathematically, it is demonstrated that the on-time period of the LF-PWM can only change by half of the HF-PWM cycle period or more to non-monotonicity. Higher resolutions, i.e., smaller steps, will lead to non- monotonicity. This non-monotonicity affects an accurate control of the dimming level as well as a compensation of disturbances by a closed-loop control of the constant load current. Summary It is an object to overcome these and other drawbacks of the prior art. The foregoing and other objects are achieved by the features of the independent claims. Further implementation forms are apparent from the dependent claims, the description, and the figures. Tridonic GmbH & Co KG According to a first aspect, a resonant power converter for a light source is provided. The converter comprises a high-side switch and a low-side switch connected in series between input electric potentials of the converter; and a control circuit, being configured to modulate control signals of the switches concurrently in accordance with low-frequency pulse-width modulations, LF-PWM, having a cycle period and respective on-time periods , , and alternatingly in accordance with high-frequency pulse width modulations, a cycle period , a full on-time period and a truncated on-time period , may be truncated in accordance with the LF-PWM. The full HF-PWM on-time periods of the modulated control signals may mutually be shifted by half of the HF-PWM cycle period . The equally truncated HF-PWM on-time periods of the modulated control signals may mutually be spaced by half of the HF-PWM cycle period minus the full HF-PWM on-time period . The equally truncated HF-PWM on-time periods of the modulated control signals may mutually be shifted by half of the HF-PWM cycle period . The LF-PWM on-time periods , may be used to modulate the control signals and may differ by half of the HF-PWM cycle period . The truncated HF-PWM on-time periods of the modulated control signals may mutually be shifted by half of the HF-PWM cycle period minus a stepwise adjustable time period . The control circuit may further be configured to modulate the control signals of the switches concurrently in accordance with low-frequency pulse frequency modulations, LF-PFM, having a stepwise adjustable off-time period between successive values of the respective LF-PWM on- time periods , . Tridonic GmbH & Co KG The resonant power converter may further comprise a memory, being configured to provide the successive values of the equal truncated on-time, , and values of the respective LF-PWM on-time periods , . be configured to provide a step size of the LF-PFM off-time periods associated with the successive values of the respective LF-PWM on-time . The LF-PWM and HF-PWM may be synchronized. According to a second aspect, a luminaire is provided, comprising a resonant power converter of the first aspect and a light source. The light source may comprise at least one light-emitting diode, LED. Advantageous Effects The present disclosure provides a burst mode controlled resonant converter providing monotonic output power / current and, as a side aspect, high dimming resolution at low output power / currents. This results in an accurate control of the dimming level as well as a precise closed-loop control of the constant load current (or voltage). Brief Description of Drawings The above-described aspects and implementations will now be explained with reference to the accompanying drawings, in which the same or similar reference numerals designate the same or similar elements. Tridonic GmbH & Co KG The drawings are to be regarded as being schematic representations, and elements illustrated in the drawings are not necessarily shown to scale. Rather, the various elements are represented such that their function and general purpose become apparent to those skilled in the art. FIGs.1,2 illustrate exemplary resonant power converters; FIG.3 illustrates a known burst mode control in accordance with a given on-time period ; FIG.4 illustrates a non-monotonic load current provided by the known burst mode control versus the given on-time period ; FIG.5 illustrates a fixed deadtime based burst mode control in accordance with the present disclosure; FIG.6 illustrates a fixed frequency based burst mode control in accordance with the present disclosure; FIG.7 illustrates a chirped frequency based burst mode control in accordance with the present disclosure; FIG.8 illustrates a monotonic load current provided by the chirped frequency based burst mode control versus the given on-time period ; and FIG.9 illustrates a fixed frequency based burst mode control featuring pulse frequency modulation, in accordance with the present disclosure. Detailed Descriptions of Drawings In the following description, reference is made to the accompanying drawings, which form part of the disclosure, and which show, by way of illustration, specific aspects of embodiments of the invention or specific aspects in which embodiments of the present invention may be used. It is Tridonic GmbH & Co KG understood that embodiments of the invention may be used in other aspects and comprise structural or logical changes not depicted in the figures. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims. For instance, it is understood that a disclosure in connection with a described method may also hold true for a corresponding apparatus or system configured to perform the method and vice versa. For example, if one or a plurality of specific method steps are described, a corresponding device may include one or a plurality of units, e.g. functional units, to perform the described one or plurality of method steps (e.g. one unit performing the one or plurality of steps, or a plurality of units each performing one or more of the plurality of steps), even if such one or more units are not explicitly described or illustrated in the figures. On the other hand, for example, if a specific apparatus is described based on one or a plurality of units, e.g. functional units, a corresponding method may include one step to perform the functionality of the one or plurality of units (e.g. one step performing the functionality of the one or plurality of units, or a plurality of steps each performing the functionality of one or more of the plurality of units), even if such one or plurality of steps are not explicitly described or illustrated in the figures. Further, it is understood that the features of the various exemplary embodiments and / or aspects described herein may be combined with each other, unless specifically noted otherwise. FIGs.1,2 illustrate exemplary resonant power converters 1. More specifically, FIGs. 1, 2 show luminaires respectively comprising a resonant power converter 1 of the first aspect and a light source 2 (i.e., load). The light source 2 may comprise at least one light-emitting diode (LED). Both converters 1 respectively comprise a high-side switch 11 and a low-side switch 12 connected in series between input electric potentials of the converter 1 (i.e., a switching half-bridge / HB), and a control circuit 13, such as an application-specific integrated circuit (ASIC) or a microcontroller (μC). Note that the switches 11, 12 may form part of a switching full-bridge / FB as well. Tridonic GmbH & Co KG The converter 1 of FIG. 1 comprises an LCC topology (suitable as constant current source), whereas the converter 1 of FIG.2 includes an LLC topology (suitable as constant voltage source). The converters 1 may further comprise a memory 16 being explained in more detail below, such as an electrically erasable programmable read-only memory (EPROM). In accordance with a closed-loop control of a process variable such as a load current (or voltage), the same may be sensed, digitized, and subtracted from a desired setpoint to obtain a control error. In dependence of said control error, a control variable (such as an on-time period of a control signal 14, 15 of a switch 11, 12) for the converter 1 may be provided, based on proportional (P), integral (I) and / or derivative (D) terms. Typically a PI controller / compensator implementing P and I terms is deployed. FIG.3 illustrates a known burst mode control in accordance with a given on-time period . The topmost waveform of FIG. 3 provides a low-frequency pulse-width modulation (LF-PWM) having a cycle period and an on-time period (corresponding to a duty cycle ) that defines a given dimming level of the light source 2, and the waveforms underneath provide the high-frequency pulse width modulations (HF-PWM) having a cycle period , a full on-time period and a truncated on-time period being truncated in accordance with the LF- PWM. In particular, the LF-PWM and HF-PWM may be synchronized. As mentioned in section Background Art, it is demonstrated that to prevent non-monotonicity in conventional burst mode control, in which one LF-PWM signal is used to truncate the HF-PWM, the LF-PWM on-time period can only change by half of the HF-PWM cycle period or more, and higher resolutions, i.e., smaller steps, will lead to non-monotonicity. In the example of FIG. 3, the known burst mode control, i.e. one LF-PWM truncating the HF-PWM is depicted, and Tridonic GmbH & Co KG its last high frequency cycle might be truncated by on-times less than half of the HF-PWM cycle period , resulting in non-monotonicity. FIG. 4 illustrates a non-monotonic load current arising from using the known burst mode control versus the given on-time period , while the steps are less than half of the HF-PWM cycle period . In order for a resonant power converter to have Zero Voltage Switching (ZVS) turning on, it is usually used in inductive mode, so that the resonant current lags with respect to the voltage across the tank and load. This lag causes a negative instantaneous input power. In other words, during each half HF cycle, there exists an interval in which the direction of the instantaneous power is backward, i.e. from the resonant circuit to the source. It is mathematically proven that using the known burst mode control, i.e. utilizing a LF-PWM to truncate a HF-PWM and therefore controlling the average output power of the converter 1 corresponds to a definite integral from to in which the integrand is the instantaneous input power: in which, is the measured or average output power of the converter when , is the power during , and is the instantaneous power truncated high frequency on-time, . Letting the parentheses in the right side of the above equation becomes zero. But since the resonant circuit is in the inductive mode, this term can be negative for some smaller truncated on-times used as the successive steps, resulting in non- monotonicity. Therefore, the known burst mode control dictates a limit in the resolution of dimming operation. Tridonic GmbH & Co KG That is to say, as the increases, the integration over the negative part results in a decrease in the output power each half HF cycle, and as a result the depicted non-monotonic curve arises involving plateaus and drops. FIG. 5 illustrates a fixed deadtime based burst mode control in accordance with the present disclosure. The control circuit 13 is further configured to modulate the control signals 14, 15 of the switches 11, 12 alternatingly in accordance with HF-PWM having a cycle period , a full on-time period and a truncated on-time period being evenly truncated. In particular, the LF-PWM and HF-PWM may be synchronized. The full ( ) HF-PWM on-time periods of the modulated control signals 14, 15 may mutually be shifted by half of the HF-PWM cycle period . From a different perspective, the full HF-PWM on-time periods as well as the truncated HF- PWM on-time periods of the modulated control signals 14, 15 may mutually be spaced by half of the HF-PWM period minus the full HF-PWM on-time period (“fixed deadtime”). Two LF-PWM with on-time periods , may be used to modulate the control signals 14, 15 and they thus differ by the truncated on-time period plus half of the HF- PWM cycle period minus the full HF-PWM on-time period . FIG. 6 illustrates a fixed frequency based burst mode control in accordance with the present disclosure. It further applies that the control circuit 13 is configured to modulate the control signals 14, 15 of the switches 11, 12 alternatingly in accordance with HF-PWM having a cycle period , the full on-time period and the truncated on-time period being truncated in accordance with the LF-PWM. Tridonic GmbH & Co KG In particular, the LF-PWM and HF-PWM may be synchronized. Still, the full ( ) HF-PWM on-time periods of the modulated control signals 14, 15 may mutually be shifted by half of the HF-PWM period . Note that this applies to the truncated HF-PWM on-time periods of the modulated control signals 14, 15 as well (“fixed frequency”). The LF-PWM on-time periods , of the modulated control signals 14, 15 may thus differ by half of the HF-PWM cycle period FIG. 7 illustrates a chirped frequency based burst mode control in accordance with the present disclosure. As in the implementation of FIG. 6, the control circuit 13 is configured to modulate the control signals 14, 15 of the switches 11, 12 concurrently in accordance with LF-PWM having the cycle period and the respective on-time periods , . It also applies that the control circuit 13 is configured to modulate the control signals 14, 15 of the switches 11, 12 alternatingly in accordance with HF-PWM having a cycle period , the full on- time period and the truncated on-time period being truncated in accordance with the LF-PWM. Again in FIG.7, the full ( ) HF-PWM on-time periods of the modulated control signals 14, 15 may mutually be shifted by half of the HF-PWM cycle period . But contrary to the implementation of FIG. 6, the truncated HF-PWM on-time periods of the modulated control signals 14, 15 may mutually be shifted by half of the HF-PWM cycle period minus a stepwise adjustable time period (“chirped frequency”). Note that this implementation may be seen as a middle ground between the “fixed deadtime” (FIG. 5) and “fixed frequency” (FIG. 6) implementations, because the stepwise adjustable time period Tridonic GmbH & Co KG may – at least in theory – amount to the full HF-PWM on-time period (for ) as in the “fixed deadtime” approach or to zero (for ) as in the “fixed frequency” approach. FIG. 8 illustrates a monotonic load current provided by the chirped frequency based burst mode control versus the given on-time period . In the implementations of FIGs. 5 – 7, integration over the last HF cycle yields positive values which increase the transmitted average (output) power due to HF-PWM such that the depicted black monotonic curve of the load power is obtained. Note the grey non-monotonic curve of FIG.4 as a reference representing ordinary LF-PWM, wherein the integral over may yield a negative value, depending on (i.e., the HF-PWM on-time period of the last HF-PWM cycle being truncated by the LF-PWM on-time period ). FIG.9 illustrates a fixed frequency based burst mode control featuring pulse frequency modulation, in accordance with the present disclosure. The control circuit 13 may further be configured to modulate the control signals 14, 15 of the switches 11, 12 concurrently in accordance with low-frequency pulse frequency modulations (LF- PFM) having a stepwise adjustable off-time period between successive values of the respective LF-PWM on-time periods , . In accordance with FIG. 9, consider a ramp-up of the dimming level (i.e., duty cycle ) of the light source 2. Starting on the lowest LF-PFM curve corresponding to (for the “fixed frequency” approach, being higher by half of the HF-PWM cycle period ), the off-time period may stepwise adjustment (i.e., decrease) from down to , where said lowest LF-PFM curve meets a lowest value of a second-lowest LF-PFM curve corresponding to . Tridonic GmbH & Co KG Again, the off-time period may undergo stepwise adjustment from down to around , where said second-lowest LF-PFM curve meets a lowest value of a third-lowest LF-PFM curve corresponding to , and so on. Note that the off-time period may also undergo stepwise adjustment in terms of a decrease as well. This provides high dimming resolution especially at low load currents. The memory 16 mentioned in connection with FIGs. 1, 2 may be configured to provide the successive values of the respective LF-PWM on-time periods , . The memory 16 may further be configured to provide a step size (along the respective curve) of the LF-PFM off-time periods , being associated with said successive values of the respective LF-PWM on- , . The present disclosure has been described in conjunction with various embodiments as examples as well as implementations. However, other variations can be understood and effected by those persons skilled in the art and practicing the claimed matter, from the studies of the drawings, this disclosure and the independent claims. In the claims as well as in the description the word “comprising” does not exclude other elements or steps and the indefinite article “a” or “an” does not exclude a plurality. A single element or other unit may fulfill the functions of several entities or items recited in the claims. The mere fact that certain measures are recited in the mutual different dependent claims does not indicate that a combination of these measures cannot be used in an advantageous implementation. A computer program may be stored / distributed on a suitable medium, such as an optical storage medium or a solid-state medium supplied together with or as part of other hardware, but may also be distributed in other forms, such as via the Internet or other wired or wireless telecommunication systems.

Claims

Tridonic GmbH & Co KG Claims 1. A resonant power converter (1) for a light source (2), comprising a high-side switch (11) and a low-side switch (12) connected in series between input electric potentials of the converter (1); and a control circuit (13), being configured to modulate control signals (14, 15) of the switches (11, 12) ^ such that during each modulation period, the switches are operated for a number N of full high- frequency pulse-width modulation, HF-PWM, cycles , and immediately following the period of , in the final HF-PWM cycle within each modulation period, the switches are controlled to have equal on-time period τ, wherein the HF-PWM is associated with a full on- time period , and a truncated on-time period .

2. The resonant power converter (1) of claim 1, wherein the full HF-PWM on-time periods of the modulated control signals (14, 15) being mutually shifted by half of the HF-PWM cycle period .

3. The resonant power converter (1) of claim 1, wherein the truncated HF-PWM on-time periods of the modulated control signals (14, 15) being mutually spaced by half of the HF-PWM cycle period minus the full HF-PWM on-time period .

4. The resonant power converter (1) of claim 1, the truncated HF-PWM on-time periods of the modulated control signals (14, 15) being mutually shifted by half of the HF-PWM cycle period .

5. The resonant power converter (1) of claim 4,Tridonic GmbH & Co KG the modulated control signals (14, 15) being generated by two low-frequency pulse-width modulation, LF-PWM, on-time periods , ,differing by half of the HF-PWM cycle period .

6. The resonant power converter (1) of claim 1, the truncated HF-PWM on-time periods of the modulated control signals (14, 15) being mutually shifted by half of the HF-PWMminus a stepwise adjustable time period .

7. The resonant power converter (1) of any one of the claims 1 – 6, the control circuit (13) further being configured to modulate the control signals (14, 15) of the switches (11, 12) ^ concurrently in accordance with low-frequency pulse frequency modulations, LF-PFM, having a stepwise adjustable off-time period between successive values of the respective LF- PWM on-time periods , .

8. The resonant power converter (1) of claim 7, further comprising a memory (16), being configured to ^ provide the successive values of the respective LF-PWM on-time periods , .

9. The resonant power converter (1) of claim 8, the memory (16) further being configured to ^ provide a step size of the LF-PFM off-time periods , being associated with the successive values of the respective LF-PWM on-, .

10. The resonant power converter (1) of any one of the claims 1 – 9, the LF-PWM and HF-PWM being synchronized.

11. A luminaire, comprising a resonant power converter (1) of any one of the claims 1 – 10; andTridonic GmbH & Co KG a light source (2).

12. The luminaire of claim 11, the light source (2) comprising at least one light-emitting diode, LED.