Construction, with flexible roof, configured to hold a solar panel

A flexible membrane construction system with spaced solar panels and tensioned membrane supports addresses integration challenges, ensuring thermal insulation and optimal light diffusion for enhanced solar energy capture and maintenance.

FR3160077A1Pending Publication Date: 2025-09-12TEXABRI
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Patent Information

Application Number
FR2024002224
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

Existing photovoltaic panel installations on rigid canopies face challenges in integrating flexible membranes while maintaining structural integrity, thermal insulation, and optimal light diffusion for efficient solar energy capture.

Method used

A construction system with a flexible membrane supported by beams and hoops, spaced apart from solar panels to allow for thermal insulation and light diffusion, using spacers and links to maintain distance and tension the membrane, and adjustable flanges for beam attachment.

Benefits of technology

The system effectively supports solar panels while preventing membrane overheating, reducing shadow effects, and enhancing natural light transmission, improving solar panel performance and ease of maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

Construction, covering a ground, (1), comprising a stretched flexible membrane (22), extending above the ground (2) while being held by at least two beams (14) extending above the ground, the construction being characterized in that it comprises a holding structure (30), resting on the beams, and configured to hold a solar panel (40), at a distance of at least 10 cm from the membrane, the membrane extending between the holding structure (30) and the ground (2). Figure 1.
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Description

Title of the invention: Construction, with flexible roof, configured to hold a solar panel Technical field

[0001] The technical field of the invention relates to constructions combining a rigid frame and a flexible roof, taking the form of a membrane. These include in particular so-called metal-textile constructions. The construction forms a flexible roof held on the ground. PREVIOUS ART

[0002] Photovoltaic panels are usually placed on canopies, covering vehicle parking lots. This is of environmental and economic interest, allowing an increase in the surface area of ​​the photovoltaic park. The canopies supporting the panels are rigid, the rigidity of the canopies being well suited to a function of holding a photovoltaic panel.

[0003] Metal-textile constructions have recently been developed, combining a rigid frame holding a flexible membrane, generally made of textile, stretched by the frame. This type of construction is quicker to assemble and is brighter, the membrane generally being translucent or diffusing natural light. This type of construction is structurally waterproof, due to the fact that the roof is monolithic. This type of construction has a wide range of uses: carports, pedestrian or passenger shelters, building annexes, commercial area shelters, school yards or sports field covers, or even station or airport covers.

[0004] The invention aims to adapt a shelter using a flexible membrane, so as to be able to support a photovoltaic panel. Statement of the invention

[0005] An object of the invention is a construction, covering a ground, comprising a stretched flexible membrane, extending above the ground while being held by at least two beams arranged above the ground, the construction being characterized in that it comprises a holding structure, resting on the beams, and configured to hold a solar panel, at a distance of at least 10 cm from the membrane, the membrane extending between the holding structure and the ground.

[0006] Advantageously, the holding structure comprises: - hoops, extending between two beams; - spacers, extending between the hoops, and intended to receive supports connected to the solar panel, the spacers extending at a distance of at least 10 cm from the membrane.

[0007] The beams can be supported by posts or a wall extending from the ground.

[0008] The membrane may be suspended from each hoop by ties, each tie extending between a hoop and the membrane. Each tie may extend to a length of at least 10 cm, such that the membrane extends at least 10 cm from the hoop.

[0009] According to one possibility: the membrane has transverse sheaths; a transverse rod, extends in each transverse sleeve, the transverse rod extending between two beams forming a curve or slope, so that each transverse rod holds the membrane above the ground; each transverse sheath has at least one opening; each link extending between the hoop and the cross rod, across the opening.

[0010] Each link can be a flexible cable or a turnbuckle.

[0011] Each link can extend along the same length, between a transverse rod and a hoop.

[0012] Each hoop can be connected to a beam by a rectilinear junction piece, inclined relative to the beam, towards the membrane, and extending opposite the membrane.

[0013] According to one possibility: the membrane comprises at least one lateral sheath, extending parallel to a beam; a side rod is inserted into the side sleeve, the side rod being held in support on the beam.

[0014] According to one possibility: the beam has a flange, movable relative to the beam, so that a height between the flange and the beam is adjustable; the flange is configured to hold the side rod against the beam.

[0015] The membrane may comprise fibers. The fibers may be coated in a plastic matrix.

[0016] The construction may comprise several solar panels, at least three aligned solar panels being spaced apart from each other by at least 10 cm or at least 20 cm.

[0017] The invention will be better understood by reading the description of the exemplary embodiments presented, in the rest of the description, in connection with the figures listed below. FIGURES

[0018] [Fig.l] represents a 3D view of an example of construction according to the invention, forming a shelter.

[0019] [Fig.2] is a front view of the construction.

[0020] [Fig.3] is a side view of the construction.

[0021] [Fig.4] is a 3D view of the construction, on which some solar panels have been removed.

[0022] [Fig.5] shows a detail of a holding structure, allowing a solar panel to be held.

[0023] [Fig.6] shows another detail of the construction, to illustrate the connection between the membrane and the holding structure.

[0024] [Fig.7A] shows an advantageous structure of a link allowing suspension of the membrane from a hoop.

[0025] [Fig.7B] is a section detailing a sheath formed through an opening made in the membrane.

[0026] Figures 8A and 8B are details showing the connection between the frame and the membrane. PRESENTATION OF SPECIAL EMBODIMENTS

[0027] Figures 1 to 3 represent a construction 1 comprising a frame 10 holding a roof 20 above a ground 2. In this example, in a non-limiting manner, the construction is a carport.

[0028] In this example: - the frame 10 is formed of metal elements, knowing that other rigid materials are possible, for example wood or composites; - the roof 20 comprises a flexible membrane 22, for example a textile membrane comprising polyester fibers, preferably coated with PVC. The PVC coating protects the polyester fibers against solar radiation, in particular ultraviolet radiation, or abrasion under the effect of rain. The membrane 22 may be covered with an acrylic or Teflon varnish (i.e. based on Teflon, registered trademark) so as to prevent or limit the adhesion of microorganisms, for example fungi. Other types of flexible membranes 22 are conceivable, for example based on natural fibers, possibly coated with a polymer matrix. The membrane may be a woven or non-woven fabric. The thickness of the membrane is preferably less than 1 cm.

[0029] The frame 10 comprises posts 11, extending from the ground 2, and now beams 14. The beams 14 extend above the ground. The posts 11 are preferably vertical. The beams are preferably horizontal, or substantially horizontal. By substantially horizontal, we mean horizontal taking into account an angular tolerance of ± 20° or ± 30°. The beams are, in this example, rectilinear metal profiles. The metal profiles have an H-shaped section, which makes it possible to form a gutter intended for the evacuation of rainwater running down the membrane. According to other configurations, the beams 14 can be arched.

[0030] The frame 10 comprises rigid reinforcements 12, 13, each reinforcement extending between a post 11 and a beam 14. The reinforcements 12, 13 are intended to support the beams 14. The arrangement of the rigid reinforcements 12, 13 forms triangular geometries, making it possible to improve the rigidity of the frame 10. Preferably, the beams 14 extend parallel to each other.

[0031] The rigidity of the frame 10 can be improved by a cable 15 stretched between two posts 11, as shown in [Fig.2].

[0032] The membrane 22 extends between the beams 14, while being taut. Sleeves 23 are arranged through the membrane 22, in a transverse direction, between two beams 14. Transverse rods 24, for example metallic, are inserted into the sleeves 23, so as to extend between two opposite beams 14. In the example shown, the transverse rods 24 are longer than the spacing between the beams. The insertion of each transverse rod 24 into a sleeve 23, from one beam 14 to the opposite beam, causes a bending of the transverse rod 24, the latter being initially rectilinear. This induces a curvature of the membrane 22, above the ground. Each transverse rod 24 can be formed of a metallic material, for example steel.The flexibility of each transverse rod is sufficient to be able to form a curve under the effect of insertion into a transverse sheath combined with fixing to two opposite lateral uprights.

[0033] In other configurations, the rods may be rectilinear, and be arranged so as to form a slope of the membrane 22 between the beams 14. The slope, whether rectilinear or obtained by a curvature of the rods, allows water to run off along the membrane 22.

[0034] In this example, the sleeves 23 and transverse rods 24 extend perpendicular to the beams 14. The transverse rods 24 are thus parallel to each other. Other directions are possible, for example diagonally.

[0035] The shelter 1 comprises a holding structure 30, configured to support solar panels 40, above the membrane 22, and at a distance from the latter. Thus, the membrane 22 extends between the holding structure 30 and the ground 2.

[0036] It is important that the membrane 22 be kept at a distance from the solar panels 40, so as to limit excessive heating of the membrane by the solar panels. Under the effect of solar radiation, the temperature of the solar panels can exceed a melting temperature of the membrane. The distance between the The membrane and solar panels create a layer of air that promotes thermal insulation of the membrane. This provides natural cooling for the solar panels 40, which is beneficial to performance.

[0037] The distance between the membrane 22 and the solar panels 40 also limits a shadow effect formed by the solar panels. The membrane is preferably formed of a light-diffusing material. The distance between the solar panels and the membrane allows light to diffuse between the solar panels and the membrane. In addition, the solar panels are spaced apart from each other, so as to limit the shadow effect. Preferably, the spacing between two adjacent solar panels 40 is greater than 20 cm, or 30 cm, or 40 cm, or 50 cm. Preferably, such a spacing is maintained between several aligned solar panels, for example at least 3 or at least 4 aligned solar panels.It is estimated that the spacing between several adjacent solar panels, along an alignment of at least 3 or 4 solar panels, in one direction, is preferably at least 10% or 20% or at least 25% or at least 30% of the dimension of one of the solar panels, in said direction. Such spacing allows sufficient passage of light between the aligned panels, which limits the shadow effect. This makes it possible to maintain a certain level of natural brightness below the membrane. Knowing that one of the interests of a roof formed from a flexible membrane is precisely to obtain sufficient natural brightness, under the effect of transmission or diffusion of natural light by the membrane. This has an economic impact, because it makes it possible to limit or eliminate artificial lighting. This also improves the pleasure of use, natural lighting being better perceived than artificial lighting.

[0038] Maintaining a spacing between the solar panels allows them to be arranged preferably in a regular manner in order to optimize their layout.

[0039] The distance between the membrane and the solar panels limits the risk of damage to the membrane when installing the solar panels, as the membrane is sensitive to punching or friction. By moving the membrane away from the solar panels, the risk of contact between a solar panel, or its support, and the membrane is limited.

[0040] The distance between the membrane and the solar panels is particularly advantageous when the solar panels are bifacial, that is to say capable of capturing sunlight through two opposite faces: one face located facing the sky, and an opposite face, extending opposite the membrane 22. In this case, the membrane is chosen so as to have a sufficiently high albedo so that the light backscattered by the membrane is detected by the opposite face. The membrane can be chosen to be light in color, for example white, or be metallized or reflective.

[0041] Keeping the membrane away from the solar panels also makes it easier to maintenance or replacement of the latter, leaving sufficient space to work in contact with the solar panels.

[0042] Preferably, the distance between the membrane 22 and the solar panels 40 is greater than 5 cm or 10 cm, or even 20 cm. Preferably, the distance between the membrane 22 and the solar panels 40 is less than 1 m, or even 50 cm, so as to obtain a sufficiently compact shelter, for aesthetic reasons and wind resistance. Preferably, the distance between the membrane 22 and the solar panels 40 is between 20 cm and 60 cm, or even between 20 cm and 50 cm. In this example, the distance between each transverse rod and the solar panels is 30 cm.

[0043] The holding structure 30 comprises rigid hoops 31 extending above the membrane 22, between two opposite beams 14. The hoops 31 may be formed from square steel tubes. In the example shown, the hoops extend perpendicular to the beams 14. Alternatively, the hoops may be formed from another material, for example wood.

[0044] The hoops preferably extend at a distance from the membrane greater than 10 cm, or 20 cm, or 30 cm. Preferably, the distance between the membrane 22 and the hoops is between 20 cm and 60 cm or 1 m.

[0045] In order to limit the curvature of the hoops, a rigid, preferably rectilinear, junction 31' may be provided at the ends of each hoop. The rectilinear junction 31' is inclined, relative to the vertical direction, (or relative to each post 11) so as to distance each hoop from the membrane 22. The junction 31' inclines, from the beam, towards the membrane, being arranged facing the membrane. The rectilinear junction 31' defines a height which may be between 20 cm and 80 cm, the height being defined perpendicular to the ground. For example, the height may be 50 cm. The junction 31' makes it possible to maintain the spacing between the solar panels and the membrane, at the level of a beam. The junction 31' extends from a vertical upright 31” resting on a beam 14. Preferably, the vertical upright 31” is welded to the beam 14 and the junction 31' is welded to the vertical upright 31”.During assembly, each hoop 31 is connected to a junction 31' by a reversible bolt-type connection. This facilitates assembly, as the welds of the vertical upright 31” and the junction 31' are carried out in the factory, prior to assembly. During assembly on site, each hoop is connected to two opposing junctions 31'. The use of a vertical upright 31” welded to the beam avoids drilling through the beam 14, which could cause water leaks through the beam.

[0046] Each arch contributes to the rigidity of the construction, in particular by maintaining the spacing between the beams 14.

[0047] Figures 4 and 5 represent the main elements forming the holding structure 30: spacers, for example metal 32, extend parallel to each beam 24, between different hoops 31. The spacers 32 are supported by the hoops. Preferably, the spacers extend perpendicular to the hoops 31. The spacers 32 are configured to receive a support 33, holding a solar panel 40. In this example, each spacer forms a rail. Preferably, each support 33 can engage in or around a spacer 32. Each support 33 can be movable in translation along a spacer 32, so as to facilitate the arrangement of a solar panel 40 and adjust the position of the solar panel 40 above the membrane 22. The translation of the support 33 along a spacer 32 can be blocked by a blocking means.

[0048] In the example shown, each solar panel 40 is held by a support 33 inserted into two adjacent spacers 32. Each spacer is preferably spaced from the membrane 22. The distance between each spacer and the membrane is preferably greater than 10 cm, or 20 cm, or 30 cm. Preferably, the distance between the membrane 22 and the spacers is between 20 cm and 60 cm or 1 m.

[0049] Each hoop 31 extends above the membrane 22, being connected to the latter by at least one link 35. In this example, each hoop 31 is connected to the membrane 22 by several links 35. Each link 35 can have the same length, which makes it possible to maintain a fixed distance between the membrane 22 and each hoop. Thus, the membrane extends parallel to each hoop. In this example, each link 35 is a flexible metal cable, extending from a hoop 31 to a transverse rod 24. The connection between each cable 35 and a transverse rod 24 is made through an opening 23' made in a transverse sheath 23. The opening 23' is shown in Figures 5 and 6. In other configurations, the link 35 can be rigid, or even adjustable, for example a turnbuckle type link.

[0050] The opening 23' is made in each sheath 23, so as to avoid piercing the membrane 22.

[0051] The membrane 22 is thus held by the transverse rods 24, but also by being suspended from the hoops 31, by means of the ties 35. The ties contribute to tensioning the membrane 22. Each hoop 31 thus contributes to tensioning the membrane, by means of the ties 35. The tension of the membrane prevents rainwater drainage defects, the formation of unsightly folds as well as tearing of the membrane.

[0052] [Fig.7A] shows an advantageous structure of a link 35. As shown in Figures 5 and 6, the link 35 extends to a transverse rod 24 through an opening 23' made in a transverse sheath 23. The opposite end of the link extends through an opening made in a hoop 21, and is blocked in the latter by a blocking member 36', the section of which is larger than the opening made in the hoop.

[0053] [Fig.7B] shows a section of the membrane 22 at an opening 23', through which a sheath 23 passes. The sheath 23 is formed by a flexible material, and preferably the same material as that forming the membrane 22. The sheath 23 extends from the membrane 22, through the opening 23' made in the membrane 22. On either side of the opening 23', the sheath 23 is welded to the membrane 22, for example by high-frequency welding S.

[0054] A reinforcement 22' is welded to the membrane 22, facing the sheath 23, so that the membrane extends between the reinforcement 22' and the sheath 23. The reinforcement 22' is preferably flexible, advantageously being formed from the same material as the membrane 22.

[0055] Figures 8A and 8B show the attachment of the membrane 22 to each beam 14. At each end, the membrane 22 has a hem forming a lateral sleeve 26. A lateral rod 27 is inserted into the lateral sleeve 26. The lateral rod 27 is held against the beam 14 by a flange 28. The flange 28 is movable relative to the beam 14, so as to be able to be moved closer to or further away from the latter. In this example, the position of the flange 28 is adjusted by a threaded rod 29, the flange being movable in translation along the threaded rod 29. The position of the flange is fixed by a nut 29'. The flange 28 makes it possible to press the lateral rod 27 against the beam 14.

[0056] Under the effect of the action of the flange, the flexible transverse rods 24 bend and adopt a curved position, by elastic deformation.

[0057] Although described as being a carport, a construction according to the invention may be intended for other uses, for example a covered area, a pedestrian shelter, an annex to a building, a bus shelter, a construction housing a sports ground, or a public place, for example a shopping mall, a train station or an airport.

[0058] The ground surface covered by the construction can vary between a few tens of m2 and a few hundred m2 or even more.

[0059] The construction may be open, as shown in the example previously described. It may also be closed by one or more vertical partitions.

Claims

Claims

1. Construction, covering a ground, (1), comprising a stretched flexible membrane (22), extending above the ground (2) while being held by at least two beams (14) arranged above the ground, the construction being characterized in that it comprises a holding structure (30), resting on the beams, and configured to hold a solar panel (40), at a distance of at least 10 cm from the membrane, the membrane extending between the holding structure (30) and the ground (2).

2. Construction according to claim 1, in which the holding structure (30) comprises: - hoops (31), extending between two beams (14); - spacers (32), extending between the hoops, and intended to receive supports (33) connected to the solar panel (40), the spacers extending at a distance of at least 10 cm from the membrane.

3. A construction according to claim 2, wherein the membrane is suspended from each hoop by ties (35), each tie extending between a hoop and the membrane.

4. A construction according to claim 3, wherein each tie extends a length of at least 10 cm, such that the membrane extends at least 10 cm from the hoop.

5. Construction according to any one of claims 3 or 4, in which - the membrane (22) comprises transverse sleeves (23); - a transverse rod (24), extends in each transverse sleeve, the transverse rod extending between two beams (14) forming a curve or a slope, so that each transverse rod maintains the membrane above the ground; - each transverse sleeve comprises at least one opening (23'); - each link extending between the arch and the transverse rod, through the opening.

6. Construction according to any one of claims 3 to 5, in in which each link (35) is a flexible cable or a turnbuckle.

7. Construction according to any one of claims 3 to 6, in which each link (35) extends along the same length, between a transverse rod (24) and a hoop (31).

8. Construction according to any one of claims 2 to 7, in which each arch is connected to a beam (14) by a rectilinear junction piece (31'), inclined relative to the beam, towards the membrane, and extending opposite the membrane.

9. Construction according to any one of the preceding claims, in which: - the membrane (22) comprises at least one lateral sleeve (26), extending parallel to a beam (14); - a lateral rod (27) is inserted into the lateral sleeve, the lateral rod being held in abutment on the beam.

10. Construction according to claim 9, in which: - the beam comprises a flange (28), movable relative to the beam, so that a height between the flange and the beam is adjustable; - the flange is configured to keep the lateral rod resting against the beam.

11. A construction according to any preceding claim, wherein the membrane comprises fibers.

12. A construction according to claim 11, wherein the fibers are coated in a plastic matrix.

13. Construction according to any one of the preceding claims, comprising several solar panels (40), at least three aligned solar panels being spaced from each other by at least 10 cm or at least 20 cm.

Citation Information

Patent Citations

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    US20110005560A1

  • Shade shelter with solar panels

    US9121192B2