Method for assembling an electroacoustic component to an electronic circuit by reflow soldering
The described method addresses the challenge of assembling electroacoustic components to electronic circuits by forming multi-layered connection pads and remelting solder balls, resulting in robust solder joints that enhance the performance and durability of ultrasonic devices.
Patent Information
- Authority / Receiving Office
- FR · FR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2026-03-13
AI Technical Summary
Existing methods for assembling electroacoustic components to electronic circuits by reflow soldering face challenges in achieving reliable and efficient connections.
A method involving the formation of initial connection pads with a stack of adhesive, metallic, and finishing layers, followed by the application of solder balls and remelting to create secure bonds between the electroacoustic and electronic circuits, using materials like chrome, copper, and gold, and tungsten carbide coatings to ensure adhesion and conductivity.
This method enables robust and reliable solder joints, ensuring effective electrical and mechanical connections between electroacoustic and electronic components, enhancing the performance and durability of ultrasonic devices.
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Abstract
Description
Title of the invention: Method for assembling an electroacoustic component to an electronic circuit by reflow soldering. Technical field
[0001] This description relates generally to a method for assembling an electroacoustic component to an electronic circuit by reflow soldering. Prior art
[0002] A method for assembling a first electronic circuit and a second electronic circuit by reflow soldering includes the formation of first solder joints between the first electronic circuit and solder balls in a brazable metal alloy, and then the formation of second solder joints between the solder balls and the second electronic circuit.
[0003] For certain applications, there is a need to assemble an electroacoustic component to an electronic circuit by reflow soldering. Summary of the invention
[0004] An embodiment overcomes all or part of the disadvantages of known methods of assembling an electroacoustic component to an electronic circuit by reflow soldering.
[0005] One embodiment provides a method for manufacturing an ultrasonic device comprising an electronic circuit and an electroacoustic component, the method comprising the following steps: - form initial connection pads fixed to a plate comprising one or more copies of the electroacoustic component; - form solder balls on the first connection pads; - melt the solder balls so that they adhere to the first connection pads; - possibly cut the plate to separate the electroacoustic components; - to form second connection points fixed to the electronic circuit; - apply the electroacoustic component to the electronic circuit so that the solder balls come into contact with the second connection pads; and - remelt the solder balls so that they adhere to the first connection pads and the second connection pads.
[0006] According to one embodiment, each first connection pad comprises a stack of an adhesive layer, a metallic layer, and a finishing layer, the metallic layer being interposed between the adhesive layer and the finishing layer, the adhesive layer being in direct physical contact with the component electroacoustic and metallic layer, and the finishing layer being in direct physical contact with the metallic layer.
[0007] According to one embodiment, the bonding layer is made of chrome or chrome alloy.
[0008] According to one embodiment, the metallic layer is made of copper.
[0009] According to one embodiment, the top layer is gold.
[0010] According to one embodiment, the electroacoustic component comprises a tungsten carbide coating, with the first connection pads being in direct physical contact with the coating.
[0011] According to one embodiment, the plate includes a face on which the first connection pads rest, the process including the formation of the tungsten carbide coating on the entire face and the removal of portions of the tungsten carbide coating on the face between the connection pads.
[0012] According to one embodiment, the electronic circuit is an application-specific integrated circuit or a printed circuit board.
[0013] One embodiment also provides for an ultrasonic device comprising: - an electroacoustic component; - the first connection pads attached to the electroacoustic component; - an electronic circuit; - the second set of connection points attached to the electronic circuit; and - solder balls fixed to the first connection pads by first bonds resulting from two fusions of the solder balls and the first connection pads and fixed to the second connection pads by second bonds resulting from a single fusion of the second connection pads. Brief description of the drawings
[0014] These features and advantages, as well as others, will be described in detail in the following description of particular embodiments, given by way of non-limiting example, in relation to the accompanying figures, among which:
[0015] [Fig.1], [Fig.2], [Fig.3], [Fig.4], [Fig.5], [Fig.6], and [Fig.7] are partial and schematic cross-sectional views of the structures obtained at successive stages of an embodiment of a manufacturing process for an electronic device relating to the manufacture of connection pads on an electroacoustic component of the electronic device;
[0016] [Fig.8] is a partial and schematic perspective view of the electroacoustic component of [Fig.7];
[0017] [Fig. 9], [Fig. 10], [Fig. 11], and [Fig. 12] are partial and schematic cross-sectional views of the structures obtained at successive stages of a mode of implementation of a manufacturing process for an electronic device relating to the manufacture of connection pads on an electronic circuit of the electronic device;
[0018] [Fig. 13] is a partial and schematic perspective view of the electronic circuit of [Fig. 12];
[0019] [Fig. 14] and [Fig. 15] are partial and schematic cross-sectional views of the structures obtained at successive stages of an embodiment of a manufacturing process for an electronic device relating to the fixing of the electroacoustic component on the electronic circuit;
[0020] Fig. 16 is a partial and schematic perspective view of the ultrasonic device shown in Fig. 15;
[0021] [Fig. 17] is a partial, schematic cross-sectional view of the structure obtained at a later stage of an embodiment of a method for manufacturing an electronic device; and
[0022] [Fig. 18] is a photograph of a cross-section of the ultrasonic device showing a UBM of the electroacoustic circuit, a UBM of the electronic circuit, and a solder ball welded to the two UBMs. Description of the implementation methods
[0023] The same elements have been designated by the same reference numerals in the different figures. In particular, structural and / or functional elements common to the different embodiments may have the same reference numerals and may have identical structural, dimensional and material properties.
[0024] For the sake of clarity, only the steps and elements useful for understanding the described embodiments have been represented and are detailed.
[0025] Unless otherwise specified, when referring to two interconnected elements, this means directly connected without any intervening elements other than conductors, and when referring to two coupled elements, this means that these two elements can be connected or linked via one or more other elements. Furthermore, the terms "insulator" and "conductor" are taken to mean "electrically insulating" and "electrically conductive," respectively.
[0026] In the following description, when reference is made to absolute position qualifiers, such as the terms "front", "back", "top", "bottom", "left", "right", etc., or relative position qualifiers, such as the terms "above", "below", "superior", "inferior", etc., or to orientation qualifiers, such as the terms "horizontal", "vertical", etc., reference is made, unless otherwise specified, to the orientation of the figures in a normal position of use.
[0027] Unless otherwise specified, the expressions "approximately", "roughly", and "on the order of" mean to within 10% or 10°, preferably to within 5% or 5°.
[0028] Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, and Fig. 7 are partial and schematic cross-sectional views of structures obtained at successive stages of an embodiment of a manufacturing process for an electronic device relating to the manufacture of connection pads, also called UBMs (English acronym for Under Bump Metallization), on an electroacoustic component of the electronic device.
[0029] Fig. 1 represents the structure obtained after a step of forming an adhesion layer 22 on the upper face 21 of a plate 20, and the deposition of a layer of photosensitive resin 24 on the adhesion layer 22. According to one embodiment, the thickness of the resin layer 24 is greater than or equal to 12 pm.
[0030] In one embodiment, the plate 20 comprises several copies of an electroacoustic component 25, two copies being shown by way of example in [Fig. 1]. In one embodiment, the plate 20 comprises a coating 23 on the upper face 21, and the tack coat 22 is deposited on the coating 23. The coating 23 is shown by way of example only in [Fig. 1]. In one embodiment, the coating 23 forms an acoustic mirror during the operation of the electroacoustic component 25. In one embodiment, the coating 23 is made of tungsten carbide (WC). In one embodiment, the thickness of the coating 23 typically corresponds to about half the center wavelength of the acoustic background. According to one embodiment, the upper face 21 has a so-called mirror polished finish, which means that the arithmetic roughness Ra of the upper face 21 is less than 300 nm.According to one embodiment, the tack coat 22 is made of chromium or a chromium alloy. According to one embodiment, the thickness of the tack coat 22 is between 10 nm and 500 nm, and is, for example, approximately 40 nm.
[0031] In one embodiment, the adhesion layer 22 is formed by physical vapor deposition (PVD). In another embodiment, the adhesion layer 22 is formed by electroplating. In one embodiment, the formation of the adhesion layer 22 is preceded by a cleaning step of the face 21, for example, an ion etching step of the face 21. The ion etching step comprises ion bombardment of the face 21, for example, with nitrogen ions.
[0032] Figure 2 represents the structure obtained after a step of forming openings 26 in the resin layer 24 at the desired locations of the UBMs, four openings 26 being shown by way of example in Figure 2. The formation of the Openings 26 may include photolithography steps, notably using a laser.
[0033] Fig. 3 represents the structure obtained after a deposition step over the entire structure, i.e. on the resin layer 24 and on the plate 20 in the openings 26, of a metallic layer 28 and a finishing layer 30.
[0034] The tack coat 22 advantageously ensures good adhesion between the metallic layer 28 and the upper face 21. In one embodiment, the bonding layer 22 is made of chromium or a chromium alloy. This advantageously ensures good adhesion between the metallic layer 28 and the upper face 21, particularly when the upper face 21 corresponds to the face of the tungsten carbide coating 23.
[0035] In one embodiment, the metal layer 28 is made of metal, for example copper, nickel, silver, gold, or an alloy of these metals. Preferably, the metal layer 28 is made of copper. In one embodiment, the thickness of the metal layer 28 is between 100 nm and 10 pm and is, for example, approximately 3 pm.
[0036] According to one embodiment, the topcoat 30 is made of a conductive material that improves the adhesion of the solder paste. The topcoat 30 is, for example, made of metal, in particular gold or silver, and optionally includes one or more bonding layers and / or one or more barrier layers, comprising, for example, platinum (Pt), palladium (Pd), nickel (Ni), titanium (Ti), chromium (Cr), and / or tantalum (Ta), between the material of the metal layer 28 and the material of the solder paste that is subsequently deposited over the topcoat 30. The topcoat 30 also prevents oxidation of the metal layer 28 in the event that the storage of the electroacoustic circuits 25 and / or the assembly process is not carried out under a neutral or reducing atmosphere. According to one embodiment, the thickness of the topcoat 30 is between 10 nm and 500 nm, and is for example equal to about 40 nm.
[0037] According to one embodiment, the metallic layer 28 and / or the finishing layer 30 are formed by physical vapor deposition. According to another embodiment, the metallic layer 28 and / or the finishing layer 30 are formed by electroplating.
[0038] Figure 4 represents the structure obtained after a removal step, also called a lift-off step, of the resin layer 24, resulting in the removal of the parts of the metallic layer 28 and the finishing layer 30 that covered the resin layer 24, leaving only the parts of the metallic layer 28 and the finishing layer 30 present in the openings 26. This yields UBMs 40, each comprising a part of the bonding layer. 22, a metallic layer 42, which corresponds substantially to the portion of the metallic layer 28 that was present in the opening 26, and a finishing layer 44, which corresponds substantially to the portion of the finishing layer 30 that was present in the opening 26, the metallic layer 42 being interposed between the tack layer 22 and the finishing layer 44 and in direct physical contact with the tack layer 22 and the finishing layer 44. The finishing layer 44 includes an end face 45 on the side opposite the metallic layer 42. The UBMs 40 are separated laterally by trenches 47.
[0039] According to one embodiment, the total thickness of each UBM 40 is between 50 nm and 15 pm, for example, approximately 3 pm. In top view, the end face 45 of each UBM 40 may have a circular, oval, square, rectangular, etc. shape. Preferably, in top view, the end face 45 of each UBM 40 may have a circular shape. According to one embodiment, the diameter of the circle inscribed in the face 45 is between 20 pm and 100 pm, for example, 60 pm. According to one embodiment, the pitch of the UBMs 40 is between 100 pm and 500 pm.
[0040] In the embodiment of the manufacturing process for the UBMs 40 described above in relation to Figures 1 to 4, the tungsten carbide coating 23 and the tack coat 22 are formed on the upper surface 21 of the plate 20 before the deposition of the resin layer 24, so that the tungsten carbide coating 23 and the tack coat 22 remain on the entire upper surface 21 after the resin layer 24 is peeled off. However, it may be desirable for the portions of the tungsten carbide coating 23 and the tack coat 22 present on the upper surface 21 between the UBMs 40 to be removed. This may be the case when the electroacoustic components 25 are not separated in a subsequent step of the manufacturing process. Indeed, the tungsten carbide coating 23 being conductive, it could then short-circuit UBMs 40.A variant of the embodiment of the manufacturing process for UBMs 40 described above in relation to Figures 1 to 4 includes the formation of the tungsten carbide coating 23 and the tack layer 22 after the formation of the resin layer 24 and the openings 26, so that the tungsten carbide coating 23 and the tack layer 22 are in contact with the upper face 21 only in the openings 26, and that, after the step of peeling off the resin layer 24, the portions of the tungsten carbide coating 23 and the tack layer 22 between the UBMs 40 are removed.
[0041] Figures 1 to 4 illustrate an embodiment of a lift-off manufacturing process for UBMs 40, which advantageously allows UBMs 40 to be made in virtually any shape. However, as an alternative, UBMs 40 can be produced by depositing layers 22, 28, and 30 on plate 20 and sawing layers 30, 28, and 22, and possibly layer 23 and plate 20 in whole or in part, to delimit the UBMs 40.
[0042] Figure 5 shows the structure obtained after a deposition step, for each UBM 40, of a solder bead 46 onto the end face 45 of the UBM 40. The solder beads 46 are composed of a solder paste. The paste includes, in particular, an active filler comprising particles of a metallic material, for example, silver, copper, or a silver-copper alloy. The active filler may also include gold and other additives, for example, polymers and / or ceramics, which do not participate in the soldering but facilitate the application of the solder paste. The proportion of the active filler in the paste is from 60% to 97% by mass. In one embodiment, the solder beads 46 are deposited by stencil printing.
[0043] Figure 6 shows the structure obtained after a melting step of the UBMs 40 and the solder balls 46 such that each solder ball 46 adheres to the end face 45 on which it rests. In one embodiment, the melting step of the UBMs 40 and the solder balls 46 is carried out at a temperature between 130 °C and 200 °C. The materials composing the electroacoustic components 25 are advantageously adapted to withstand the temperature of the melting step. The presence of the trenches 47 advantageously limits any flow of solder paste during the remelting of the solder balls 46, especially when the thickness of the UBMs 40 is small.
[0044] Each UBM 40 performs the following functions: - creation of an electrical connection between the electroacoustic component 25 and the solder ball 46; - creation of a mechanical link between the electroacoustic component 25 and the solder ball 46; and - formation of a barrier against the diffusion of elements between the electroacoustic component 25 and the solder ball 46.
[0045] Figure 7 represents the structure obtained after a cutting step of the plate 20 to separate the electroacoustic components 25, a single electroacoustic component 25 being shown in Figure 7. The cutting step can be carried out by sawing or by laser cutting.
[0046] Fig. 8 is a partial and schematic perspective view of the electroacoustic component 25 with the UBMs 40 and the solder balls 46.
[0047] Fig. 9, Fig. 10, Fig. 11, and Fig. 12 are partial, schematic cross-sectional views of the structures obtained at successive stages of a method of implementation of a manufacturing process for an electronic device relating to the manufacture of connection pads, also called UBMs, on an electronic circuit of the electronic device.
[0048] Figure 9 represents the structure obtained after a layer formation step photosensitive resin 64 is applied to the upper surface 61 of an electronic circuit 60. In one embodiment, the thickness of the resin layer 64 is greater than or equal to the desired thickness of the UBMs. The resin layer 64 may have the same composition as the resin layer 24. For example, the electronic circuit 60 corresponds to an application-specific integrated circuit (ASIC) or a printed circuit board (PCB), particularly a flexible printed circuit board.
[0049] Figure 10 represents the structure obtained after a step of forming openings 66 in the resin layer 64 at the desired locations of the UBMs, two openings 66 being shown as an example in Figure 10. The formation of the openings 66 may include photolithography steps.
[0050] Figure 11 represents the structure obtained after a step of depositing an adhesion layer 62 on the face 61 at the bottom of each opening 66 and a step of depositing a metallic layer 68 and a finishing layer 70 over the entire structure, i.e. on the resin layer 64 and on the adhesion layers 62 in the openings 66. According to one embodiment, the deposition of the adhesion layer 62 is preceded by a step of cleaning the face 61 in the openings 66, for example an ionic etching step of the face 61. The ionic etching step comprises ion bombardment of the face 61, for example with nitrogen ions.
[0051] The tack coat 62 advantageously ensures good adhesion between the metal layer 68 and the upper surface 61. The tack coat 62 may have the same composition as the tack coat 22 or a different composition. In one embodiment, the tack coat 62 is made of chromium or a chromium alloy. In one embodiment, the thickness of the tack coat 62 is between 10 nm and 500 nm, and is, for example, approximately 40 nm.
[0052] The metal layer 68 may have the same composition as the metal layer 28 or a different composition from the metal layer 28. In one embodiment, the metal layer 68 is made of metal, for example copper, nickel, silver, gold, or an alloy of these metals. Preferably, the metal layer 68 is made of copper. In one embodiment, the thickness of the metal layer 68 is between 100 nm and 10 pm and is, for example, approximately 3 pm.
[0053] The topcoat 70 may have the same composition as the topcoat 30 or a different composition from the topcoat 30. According to a method of In implementation, the topcoat 70 is made of a conductive material that improves the adhesion of the solder ball 46 during the reflow of the solder ball 46, as described below. The topcoat 70 is, for example, made of metal, in particular gold or silver, and optionally includes one or more bonding layers and / or one or more barrier layers, comprising, for example, platinum (Pt), palladium (Pd), nickel (Ni), titanium (Ti), chromium (Cr), and / or tantalum (Ta), between the material of the metal layer 68 and the material of the solder ball 46. The topcoat 70 also prevents oxidation of the metal layer 68 if the electronic circuit 60 is not stored and / or the assembly process is not carried out under a neutral or reducing atmosphere. According to one embodiment, the thickness of the topcoat 70 is between 10 nm and 500 nm, and is for example equal to about 40 nm.
[0054] According to one embodiment, the tack coat 62 and / or the metallic layer 68 and / or the topcoat 70 are formed by physical vapor deposition. According to another embodiment, the tack coat 62 and / or the metallic layer 68 and / or the topcoat 70 are formed by electroplating.
[0055] According to one embodiment, the deposition of the tack coat 62 is preceded by a step of cleaning the face 61, for example an ionic stripping step of the face 61. The ionic stripping step includes an ionic bombardment of the face 61, for example by nitrogen ions.
[0056] Fig. 12 represents the structure obtained after a step of removing the resin layer 64, resulting in the removal of the parts of the metallic layer 68 and the finishing layer 70 that covered the resin layer 64, leaving only the parts of the metallic layer 68 and the finishing layer 70 that were present in the openings 66. This results in UBMs 80 each comprising the tack layer 62, a metallic layer 82, which corresponds substantially to the part of the metallic layer 68 that was present in the opening 66, and a finishing layer 84, which corresponds substantially to the part of the finishing layer 70 that was present in the opening 66, the metallic layer 82 being interposed between the tack layer 62 and the finishing layer 84 and in direct physical contact with the tack layer 62 and the finishing layer 84.The finishing layer 84 includes an end face 85 on the side opposite the metallic layer 82.
[0057] According to one embodiment, the total thickness of each UBM 80 is between 50 nm and 15 pm, for example, approximately 3 pm. In top view, the end face 85 of each UBM 80 may have a circular, oval, square, rectangular, etc. shape. Preferably, in top view, the end face 45 of each UBM 40 may have a square or rectangular shape. According to one embodiment, the diameter of the circle inscribed in the face 85 is between 20 pm and 100 pm, per For example, equal to 60 pm. In top view, the shape of the end face 85 of each UBM 80 may differ from the shape of the end face 45 of each UBM 40.
[0058] Figures 9 to 12 illustrate an embodiment of a lift-off manufacturing process for UBMs 80, which advantageously allows UBMs 80 to be produced in virtually any shape. However, as an alternative, UBMs 80 can be produced by depositing layers 62, 68, and 70 onto the electronic circuit 60 and sawing the layers 62, 68, and 70 to delimit the UBMs 80.
[0059] Figure 13 is a partial, schematic perspective view of the electronic circuit 60 with the UBMs 80. The electronic circuit 60 may include additional connection pads 86 that can be used to connect the electronic circuit 60 to a system other than the electroacoustic component 65, for example, by means of wire connections. The electronic circuit 60 may further include alignment targets 87.
[0060] Fig. 14 and Fig. 15 are partial and schematic cross-sectional views of the structures obtained at successive stages of an embodiment of a manufacturing process for an electronic device relating to the attachment of the electroacoustic component 25 to the electronic circuit 60.
[0061] Figure 14 represents the structure obtained after a step of adding a layer of soldering flux 88 to the solder balls 46 and after a step of transferring the electroacoustic component 25 onto the electronic circuit 60 so that the solder balls 46 attached to the UBMs 40, themselves attached to the electroacoustic component 25, are in contact with the UBMs 80 attached to the electronic circuit 60. The soldering flux is a mixture of chemicals that ensures good wetting of the solder balls 46 on the electronic circuit 60 during the reflowing of the solder balls 46 by eliminating the oxides present on the surface of the UBMs 80, by protecting the solder balls 46 and the UBMs 80 from oxidation throughout the soldering operation, and by lowering the surface tension of the filler alloy composing the solder balls 46.The step of adding soldering flux 88 to the solder balls 46 can be carried out by dipping the solder balls 46 into a bath of soldering flux. According to one embodiment, the electroacoustic component 25 is placed on the electronic circuit 60 by a pick-and-place process.
[0062] According to one embodiment, the electroacoustic component 25 is moved towards the electronic circuit 60 by a manipulation tool, not shown. According to one embodiment, pressure is applied between the electroacoustic component 25 and the electronic circuit 60. According to one embodiment, the step of placing the electroacoustic component 25 onto the electronic circuit 60 is carried out using the alignment marks 87 of the electronic circuit 60. The electroacoustic component 25 may not include alignment marks; in this case, the electroacoustic component 25 is handled using its edges as alignment guides. In one embodiment, the dimensions of the electronic circuit 60 are larger than the dimensions of the electroacoustic component 25 so that, when the electroacoustic component 25 is placed on the electronic circuit 60, no part of the electroacoustic component 25 is cantilevered from the electronic circuit 60.
[0063] Figure 15 shows the structure obtained after a remelting step of the solder beads 46 and the UBMs 40, and a melting step of the UBMs 80, so that the solder beads 46 adhere to the UBMs 80 fixed to the electronic circuit 60 and to the UBMs 40 fixed to the electroacoustic component 25. In one embodiment, the remelting step is carried out at a solder bead temperature 46 between 130 °C and 200 °C. The materials composing the electroacoustic components 25 are advantageously adapted to withstand the temperature of the remelting step. This yields an ultrasonic device 100 comprising the electroacoustic component 25 fixed to the electronic circuit 60. The process may include a subsequent step of introducing a resin between the electroacoustic component 25 and the electronic circuit 60 to improve the mechanical strength of the assembly.
[0064] Fig. 16 is a partial and schematic perspective view of the ultrasonic device 100 of Fig. 15.
[0065] Fig. 17 represents the structure obtained after a further cutting step of the electroacoustic component 25 to obtain final electroacoustic components 55. The step illustrated in Fig. 17 may not be present.
[0066] Fig. 18 is an image of a cross-section of the ultrasonic device 100 showing a UBM 40 fixed to the electroacoustic circuit 25, a UBM 80 fixed to the electronic circuit 60, and a solder ball 46 soldered to the UBMs 40 and 80. The solder ball 46 is fixed to the UBM 40 by a mechanical link 90 resulting from two fusions of the solder ball 46 and the UBM 40 and the solder ball 46 is fixed to the UBM 80 by a mechanical link 92 resulting from two fusions of the solder ball 46 and the UBM 80.
[0067] Various embodiments and variations have been described. A person skilled in the art will understand that certain features of these various embodiments and variations could be combined, and other variations will become apparent to a person skilled in the art.
[0068] Finally, the practical implementation of the embodiments and variants described is within the reach of a person skilled in the art, based on the functional indications given above.
Claims
Demands
1. A method for manufacturing an ultrasonic device (100) comprising an electronic circuit (60) and an electroacoustic component (25), the method comprising the following steps: - forming first connection pads (40) fixed to a plate (20) comprising one or more copies of the electroacoustic component (25); - forming solder beads (46) on the first connection pads (40); - melting the solder beads (46) so that they adhere to the first connection pads (40); - optionally cutting the plate (20) to separate the electroacoustic components (25); - forming second connection pads (80) fixed to the electronic circuit (60); - applying the electroacoustic component (25) to the electronic circuit (60) so that the solder beads (46) come into contact with the second connection pads (80);and - remelt the solder balls (46) so that they adhere to the first connection pads (40) and the second connection pads (80).;
2. A method according to claim 1, wherein each first connecting pad (40) comprises a stack of an adhesion layer (22), a metallic layer (42) and a finishing layer (44), the metallic layer being interposed between the adhesion layer (22) and the finishing layer (44), the adhesion layer (22) being in direct physical contact with the electroacoustic component (25) and the metallic layer (42), and the finishing layer (44) being in direct physical contact with the metallic layer (42).
3. Method according to claim 2, wherein the bonding layer (22) is made of chrome or chrome alloy.
4. Method according to claim 2 or 3, wherein the metallic layer (42) is copper.
5. A method according to any one of claims 2 to 4, wherein the topcoat (44) is gold.
6. A method according to any one of claims 1 to 5, wherein the electroacoustic component (25) comprises a coating (23) made of tungsten carbide, the first connecting pads (40) being in direct physical contact with the coating (23).
7. Method according to claim 6, wherein the plate (20) comprises a face (21) on which the first connecting pads (40) rest, the method comprising the formation of the tungsten carbide coating (23) on the entire face (21) and the removal of portions of the tungsten carbide coating (23) on the face (21) between the connecting pads (40).
8. A method according to any one of claims 1 to 7, wherein the electronic circuit (60) is an application-specific integrated circuit or a printed circuit board.
9. Ultrasonic device (100) comprising: - an electroacoustic component (25); - first connection pads (40) fixed to the electroacoustic component (25); - an electronic circuit (60); - second connection pads (80) fixed to the electronic circuit (60); and - solder balls (46) fixed to the first connection pads (40) by first bonds resulting from two fusions of the solder balls (46) and the first connection pads (40) and fixed to the second connection pads (80) by second bonds resulting from a single fusion of the second connection pads (80).
10. Ultrasonic device according to claim 9, wherein each first connection pad (40) comprises a stack of an adhesion layer (22), a metallic layer (42) and a finishing layer (44), the metallic layer being interposed between the adhesion layer (22) and the finishing layer (44), the adhesion layer (22) being in direct physical contact with the electroacoustic component (25) and the metallic layer (42), and the finishing layer (44) being in direct physical contact with the metallic layer (42).
11. Ultrasonic device according to claim 10, wherein the adhesion layer (22) is made of chrome or chrome alloy.
12. Ultrasonic device according to claim 10 or 11, wherein the metallic layer (42) is made of copper.
13. Ultrasonic device according to any one of claims 10 to 12, wherein the finishing layer (44) is gold.
14. Ultrasonic device according to any one of claims 9 to 13, wherein the electroacoustic component (25) comprises a tungsten carbide coating (23), the first connecting pads (40) being in direct physical contact with the coating (23).
15. Ultrasonic device according to any one of claims 9 to 14, wherein the electronic circuit (60) is an application-specific integrated circuit or a printed circuit board.
Citation Information
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