Installation of a cogeneration plant with partial steam admission stages by angular sectors at the inlet of the high and low pressure turbine bodies of the thermal energy to electrical energy conversion cycle.

The integration of partial steam admission stages at the turbine inlet bodies with a vapor pressure control system addresses the flexibility and efficiency challenges of cogeneration plants, ensuring stable and efficient electricity and heat production.

FR3167245A1Pending Publication Date: 2026-04-10COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES +3
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Patent Information

Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
Filing Date
2024-10-04
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing cogeneration plants, particularly nuclear reactors, face challenges in optimizing the flexibility of their energy conversion cycles to meet fluctuating electrical and thermal demands while maintaining temperature stability and efficiency, as previous solutions fail to address all criteria such as gradual modulation, maximum amplitude, dynamic stability, and energy efficiency.

Method used

Implementing a cogeneration plant with partial steam admission stages by angular sectors at the inlet of both high and low-pressure turbine bodies, coupled with a vapor pressure control system, to manage steam flow and temperature effectively, allowing for flexible and efficient electricity and heat production.

Benefits of technology

The solution achieves significant flexibility in energy conversion, maintaining temperature stability and enhancing efficiency across a wide range of electrical and thermal loads, with improved electrical and thermal power delivery.

✦ Generated by Eureka AI based on patent content.

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Abstract

Cogeneration installation for a thermal power plant, particularly a nuclear power plant, with partial steam admission stages via angular sectors at the inlet of the high- and low-pressure turbine sections of the heat-to-electricity (HTE) cycle. The invention essentially consists of a cogeneration installation with a heat-to-electricity conversion cycle that incorporates partial steam admission stages via arcs at the inlet of both the low-pressure and high-pressure turbine sections of the cycle, and with a cogeneration heat exchanger, i.e., to supply heat to the heat-harvesting system within the cycle, preferably a high-temperature electrolysis hydrogen production unit. Figure for the abstract: Fig. 1
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Description

Title of the invention: Cogeneration installation of a thermal power plant, with stages of partial steam admission by angular sectors at the inlet of the high and low pressure bodies of the turbine of the thermal energy to electrical energy conversion cycle. technical field

[0001] The present invention relates to the field of cogeneration installations from a thermal power plant, in particular from a light water nuclear reactor (LWR), especially a pressurized water reactor (PWR).

[0002] By "cogeneration", we mean here and within the framework of the invention, the simultaneous production of electricity with the production of useful heat.

[0003] By "thermal power plant", we mean here and within the framework of the invention, any power plant generating heat for the production of electricity and which operates from a heat source according to the principle of thermal machines and which includes a system for converting thermal energy, from the heat source, into electricity (SCE).

[0004] A thermal power plant according to the invention may be:

[0005] - a nuclear power plant comprising a steam turbine;

[0006] - a combustion power plant, known as a "flame" power plant, comprising a boiler (coal, fuel oil, gas or biomass) and a steam turbine;

[0007] - a power plant recovering pre-existing heat (thermodynamic solar, geothermal steam, ...) including a steam turbine;

[0008] - a power plant with at least one storage tank, including a steam turbine;

[0009] - a power plant, including a steam turbine, to any other heat source decarbonized whose characteristics, particularly temperature, allow conversion into electricity.

[0010] A nuclear power plant suitable for the purposes of the invention may consist of one or more light water reactors (LWRs), in particular pressurized water reactors (PWRs) with conversion cycle inlet temperatures of approximately 300 °C, or boiling water reactors (BWRs), or one or more fourth-generation reactors (GEN IV), in particular small modular reactors (SMRs) or advanced nuclear reactors (AMRs), with conversion cycle inlet temperatures exceeding 500 °C, typically in the range of 550–700 °C. These may be fast neutron reactors cooled with liquid metal, in particular liquid sodium, known as SFRs (Sodium Fast Reactors), which belong to the family of reactors GEN IV. It can also be molten salt cooled fast neutron reactors or MSRs (English acronym for Molten Salt Reactors).

[0011] For the purposes of this invention, the term "SMR reactor" refers to its usual technological meaning, namely a nuclear fission reactor of smaller size and power than conventional SLR reactors, whose steam generator is manufactured in a factory and transported to a nuclear site for installation. This compact, low-power steam generator can also be used for naval, or shipboard, applications.

[0012] More particularly, the invention relates to cogeneration plants comprising such nuclear reactors, in particular those of the integrated modular reactor type.

[0013] The main objective of the invention is to optimize the performance in flexibility of the energy conversion cycle of a thermal power plant for the production of thermal and electrical power.

[0014] Although described with reference to a pressurized water nuclear reactor, the invention applies to any nuclear reactor with indirect or direct thermodynamic cycle of the family of so-called second, third, fourth generation (GEN IV) reactors, insofar as there is a constraint on controlling their temperature.

[0015] A typical cogeneration plant is one in which a nuclear boiler is coupled, on the one hand, to the electrical grid of an energy system with a high share of renewable energy sources whose production is inherently variable, for example, linked to the sun's path, and, on the other hand, to a system that consumes significant amounts of heat. It can also be a boiler of the onboard type whose power output, by its very nature, can be subject to dynamic load variations.

[0016] By "nuclear boiler", we mean here and within the framework of the invention, the vessel, called reactor vessel, as well as all the components and parts of the fluidic circuit, in particular the reactor core which creates heat by nuclear fission reactions, which is housed inside the reactor vessel.

[0017] By "with a power-generating purpose", we mean here and within the framework of the invention, a nuclear installation, a nuclear power plant or a nuclear reactor whose power is dedicated to the supply of electricity. Previous technique

[0018] In the context of climate and energy transition, the nuclear industry must meet several challenges for the future. Indeed, to address tomorrow's energy and societal challenges, it will be necessary to design nuclear reactors that enable:

[0019] - to limit the need for a so-called "environmental" liquid cold source (rivers, rivers, sea) and associated discharges into the environment;

[0020] - to be more flexible and therefore more complementary to other so-called energies renewables (RES), to meet fluctuating electricity demand and the intermittency of RES production;

[0021] - to decarbonize processes by supplying heat to industries energy consumers (desalination, heat networks, hydrogen...) while increasing energy efficiency;

[0022] and this without compromising the profitability of the installation, by economically benefiting from the new services provided (for example, in terms of electrical grid stability by operating with load and frequency following). The aim is therefore to efficiently integrate its electricity-heat production into a low-carbon energy system.

[0023] In the conventional PWR sector, reactors are classified by major categories of use:

[0024] - so-called power-generating reactors which are dedicated solely to the production of electricity;

[0025] - so-called calogen reactors which are dedicated solely to the production of heat;

[0026] - so-called cogeneration reactors, dedicated both to the production of electricity and simultaneously with useful heat.

[0027] As detailed in [1], the principle of cogeneration from a nuclear reactor consists of modifying the design of the energy conversion cycle so that the heat is used for purposes other than electricity production.

[0028] This cogeneration objective becomes all the more relevant for a nuclear reactor since industrial or domestic heat is often traditionally obtained by burning fossil fuels responsible for greenhouse gas emissions.

[0029] In general, there is a need, in order to optimize the performance in flexibility of the energy conversion cycle, for such an installation coupling the nuclear reactor to the thermal and electrical power production systems.

[0030] Performance in flexibility requires compliance with criteria such as gradual modulation, maximum amplitude at least significant, dynamic stability and energy efficiency of load variations operated, which can be detailed as follows.

[0031] Gradual modulation consists of having the possibility:

[0032] - to adapt the variation of electrical charge operated to the precise need for balance of the electrical network;

[0033] - to have a resilient technical solution, i.e., one whose electricity / heat is adjustable and therefore applicable to different current energy contexts or resulting from future energy scenarios;

[0034] - to postpone periods of unavailability of the nuclear unit or of the (or units) system(s) operating by cogeneration: this typically involves being able to switch from generator operation to cogeneration operation.

[0035] The maximum amplitude consists of being able to:

[0036] - to contribute significantly to the decarbonization of the energy sector by substantial supply of heat, from a nuclear source with very low CO2 emissions: typically, the target is to be able to deliver at least 30% of the Nominal Power (NP) in the form of heat;

[0037] - to perform electrical load monitoring as on the current French nuclear fleet, between 20 and 100% of PN.

[0038] Dynamic stability is that which is both: - the temperature at the inlet of the steam generator, which must remain within a range defined during the design phase (this temperature, through the thermal pinch of the component, defines the temperature at the inlet of the reactor core). The prescribed operating range results from an engineering compromise taking into account, among other things, thermomechanical considerations relating to the steam generator and the boiler vessel (which is a key component because it remains unchanged throughout the reactor's life, i.e., 40 to 60 years depending on the design), considerations related to the dynamic control of the neutronic, thermohydraulic coupling of the reactor, of which the steam generator is a pivotal component (it connects the boiler to the SCE), and considerations relating to the desired compactness of the boiler block and the SCE.When it comes to the direct cycle of a BWR for which the steam generator component does not exist, the constraint on the temperature at the inlet of the steam generator is directly substituted by that at the core inlet; . - the quality of the heat supplied to the cogeneration in the form of water vapor at a temperature which must be greater than or equal to a threshold value, and finally the thermohydraulic implementation of the modulation of electrical and heat loads.

[0039] Energy efficiency can be defined as the preservation of natural resources, the reduction of the carbon footprint by optimizing the substitution of carbon-based energies, and taking into account the economic aspect.

[0040] The aim is to find a control system capable of meeting the objectives just described, given that the variation in electrical and thermal loads leads, without appropriate control, to a modification, also called slippage, of the pressures and temperatures at the turbine expansion line of the heat-to-electricity conversion cycle.

[0041] This slippage, detailed in publication [2], modifies the operating pressures at both: - of the steam generator, coupling the nuclear boiler and the Rankine cycle. In a pressurized water nuclear reactor of the French fleet, intended for power generation, this effect is countered by a shunting of all the steam at the inlet of the high-pressure turbine body and results in a significant loss of electrical efficiency; - two-phase heat exchangers on which the cogeneration supply temperature and the steam generator inlet temperature depend. Stability criteria can therefore be violated.

[0042] The effect of slippage is all the more significant as the amplitude of the applied load variation increases. It induces an inertial effect at each modulation (start-up of the two-phase heat exchangers) and disrupts dynamic stability and therefore, consequently, several of the aforementioned criteria, namely gradual modulation and the achievable maximum amplitude.

[0043] Several solutions have already been proposed to improve the flexibility performance of the energy conversion cycle of a nuclear cogeneration plant.

[0044] The flexible control of a nuclear boiler operating in combined heat and power (CHP) mode, with a target of modulation and maximum load amplitude, is discussed in publication [3]. Several turbine casing arrangements, to be selected according to the target range of the CHP heat requirement, are proposed in this publication for the purpose of assessing the solution's resilience to the application's energy context. This publication does not consider the steam generator inlet temperature control criterion and does not discuss electrical load modulation. However, it does propose: - For cogeneration load modulations of low maximum amplitude, less than 5% of the boiler output, the pressure and temperature slippage effect can be countered by switching from a first steam draw to a second, more upstream, and therefore hotter, one on the turbine expansion line. This solution cannot be applied to high modulation levels because it slows down the response dynamics, and may even compromise stability, due to the change in steam extractions it introduces, particularly with a switch from one steam quality to another at the preheater, which adds a start-up effect and therefore inertia. This solution, for high modulation levels, can also disrupt the three-dimensional flow of the turbine stages close to the point of withdrawal, reducing their efficiency; - For a higher maximum amplitude modulation, a back-pressure turbine housing dedicated to cogeneration and located on a different rotation shaft than the turbo-alternator is used. This solution requires cooling of this turbine housing when operating in purely generator mode.

[0045] The implementation of a back-pressure turbine body is also proposed by [4] by replacing the cold source of the cycle with a cogeneration system. This type of configuration has low performance in terms of flexibility due to the limitation of the expansion ratio providing mechanical work, which significantly degrades the electrical efficiency (at the turbine outlet, the condenser pressure, which constitutes the cold source of the cycle, is in fact raised by a factor of at least 15 to correspond to the cogeneration steam supply pressure), due to the correlated limitation regarding the quality of heat supplied, and due to the electricity-heat correlation of this configuration, for which all the heat removed by the cold source is, in principle, intended to be consumed by cogeneration.

[0046] Publication [5] proposes the use of a partial arc admission stage at the inlet of the high-pressure core of a Rankine cycle turbine associated with a nuclear steam generator. This publication does not take into account the criteria for cogeneration and therefore the associated constraint for the threshold temperature, nor the control of the steam generator inlet temperature.

[0047] Publication [6] implements a dual partial arc admission system at the inlet of the high-pressure turbine casing and an intermediate steam extraction stage. However, no coupling architecture between a nuclear boiler and a cogeneration system is mentioned. Furthermore, this publication [6] does not consider regulation to modulate the electricity and / or heat load, nor the possibility of a design resilient to different energy scenarios. Temperature control at the steam generator inlet is also not considered.

[0048] Patent application WO2024 / 133496 discloses a nuclear cogeneration plant with the implementation of a high-pressure heater and an intermediate heat exchanger dedicated to operating a hydrogen production system, both arranged at the outlet of the turbine's high-pressure casing, in order to improve flexibility and control. The disclosed plant does not consider the criterion of maximum amplitude of the cogeneration heat, nor an optimization of performance in terms of flexibility, nor a temperature constraint at the steam generator inlet, compliance with which becomes more complicated when the load variation considered is large.

[0049] Publication [7] concerns the flexible control of a nuclear boiler by partial admission of steam through an angular sector (arc) at the inlet of the high-pressure turbine casing to achieve generator load following. This publication does not address cogeneration and, moreover, does not demonstrate the capacity of the disclosed installation to supply a significant amount of heat through cogeneration. The disclosed installation also does not perform an optimization that maximizes energy efficiency while respecting temperature stability constraints.

[0050] Table 1 below summarizes the fact that none of the publications and references according to the state of the art meet all of the criteria defined above.

[0051] [Tables 1] State of the art reference Criteria Gradual modulation in cogeneration Maximum (significant) amplitude Dynamic stability Energy efficiency of load variations Publication [3] Yes, but a range of solutions depending on the target ion No Yes, but cogeneration only Publication [5] Yes, but generator control only Yes, but generator control only Publication [6] The two criteria are not distinguished Yes, but not quantified Patent application WO2024 / 1334 96 No Yes No Publication [7] Yes, but generator control only No Yes, but generator control only

[0052] There is therefore a need to further improve cogeneration facilities, particularly nuclear, in order to optimize the performance in flexibility of the energy conversion cycle of a thermal power plant coupling the heat source of the latter to the thermal and electrical power production systems of the installation.

[0053] The object of the invention is to meet at least partially this need. Description of the invention

[0054] To this end, the invention relates, in one of its aspects, to a cogeneration plant, intended to produce electricity and, where applicable, heat, comprising:

[0055] - at least one thermal power plant, in particular a pressurized water nuclear reactor (REP) or boiling water (REB), comprising:

[0056] • at least one fluidic circuit:

[0057] at least one turbine comprising a high-pressure body and a low-pressure body connected to the high-pressure body by at least one fluidic branch,

[0058] a high-pressure heater connected in a closed loop to the high-pressure body,

[0059] a low-pressure heater connected on the one hand, by at least one fluidic branch to the low-pressure body and, on the other hand, via at least one fluidic branch to the liquid reservoir,

[0060] a condenser connected on one side to the low-pressure body and on the other side, in a closed loop, to the low-pressure heater,

[0061] a high-pressure hydraulic pump for circulating the liquid as a heat transfer fluid,

[0062] a low-pressure hydraulic pump to extract the condensate from the condenser and convey it via the low-pressure heater;

[0063] - an alternator mechanically coupled to the turbine, intended to be connected to a electrical network;

[0064] - at least one second intermediate heat exchanger connected in a closed loop to a withdrawal tap, made in the fluidic branch between the high pressure body and the low pressure body of the turbine, and to the liquid reservoir and connected to at least one system operating in cogeneration with a heat requirement compatible with the temperature at the terminals of the second intermediate heat exchanger;

[0065] - at least one stage arranged at the inlet of the high-pressure turbine body and adapted to achieve partial admission of steam by angular sector into the high-pressure body;

[0066] - at least one stage arranged at the inlet of the low-pressure turbine body and adapted to achieve partial admission of steam by angular sector into the low-pressure body;

[0067] - at least one vapor pressure control system to control the admission partial steam in the stage at the inlet of the high-pressure body and in that at the inlet of the low-pressure body.

[0068] The cogeneration system is preferably a high-temperature electrolysis (HTE) hydrogen production unit or any process requiring low pressure steam, typically at 100°C, which, taking into account thermal pinching and a margin of overpressure to compensate for hydraulic pressure losses in the circuits, is close to 150°C.

[0069] According to an advantageous embodiment, the thermal power plant is a pressurized water reactor (PWR) comprising:

[0070] -a first fluidic circuit, called the primary circuit, comprising at least a first steam generator as the first intermediate heat exchanger;

[0071] - a second fluidic circuit, called the secondary circuit, comprising the turbine of which the The high-pressure body is connected to the first steam generator, the high-pressure heater is also connected in a closed loop to the steam generator, to a liquid tank, the low-pressure heater, the condenser, and the high-pressure and low-pressure hydraulic pumps.

[0072] In this mode, the liquid reservoir is called a food-grade tarpaulin.

[0073] Advantageously, the steam generator is of the single-pass type.

[0074] According to an advantageous embodiment, each inlet stage by arcs comprises, in parallel, four piloted valves, each supplying one of the four arcs constituting the stator of the inlet stage.

[0075] Preferably, the vapor pressure control system(s) is / are of the Proportional Integral (PI) type or of the predictive control type based on models (MPC).

[0076] According to the PWR reactor embodiment, the reactor vessel and the steam generator are advantageously configured as an integrated SMR type modular reactor.

[0077] According to another advantageous embodiment, the installation includes, as a cogeneration system with a heat requirement compatible with the temperature at the terminals of the second intermediate heat exchanger, preferably a hydrogen production unit by EHT or any process requiring low-pressure steam.

[0078] The invention essentially consists of implementing a cogeneration plant with a heat-to-electricity conversion cycle which integrates partial arc steam induction stages at the inlet of both the low-pressure and high-pressure turbine bodies of the cycle and with a cogeneration exchanger, i.e. to supply heat to the heat-exploiting system within the cycle, preferably a high-temperature electrolysis hydrogen production unit.

[0079] The inventors started from the observation that, in an SMR installation with a PWR reactor, the temperature setpoints at the inlet of the steam generator (SG) were close to those required at the inlet of the cogeneration system, typically around 150°C, and they then took advantage of this proximity and proposed a common control (GV, cogeneration system) by partial admission of steam by angular sector to the low pressure body and further optimized by partial admission of steam by angular sector to the high pressure body.

[0080] In the end, with an appropriate dimensioning of the heat exchanger surfaces and the arc surfaces of the HP and LP inlets coupled with a sequenced control of the stage arcs according to the pressure to be had at the inlet of the low pressure LP body and advantageously of the high pressure HP body, a cogeneration installation according to the invention makes it possible to meet all the criteria to achieve performance in flexibility.

[0081] Within the framework of the invention, it is of course possible to adapt the steam production pressure so that the temperature at the inlet of the steam generator is greater than 150°C.

[0082] Also, depending in particular on the type and size of the thermal power plant, consideration could be given to setting up one or more stages of partial steam admission by angular sectors in addition to those at the inlet of the high pressure body and at the inlet of the low pressure body, insofar as this allows to regulate in combination the temperature at the inlet of the steam generator and the temperature required for the cogeneration exchanger.

[0083] Generally, a cogeneration installation according to the invention can operate at different values ​​of pressure and temperature of superheated steam, reactor power, inlet temperature setpoint of the steam generator and of the cogeneration exchanger.

[0084] Other advantages and features of the invention will become clearer from the detailed description of examples of implementation of the invention given by way of illustration and not limitation with reference to the following figures. Brief description of the drawings

[0085] [Fig.1] [Fig.1] is a schematic view of a configuration of a nuclear cogeneration plant according to the invention, comprising a thermal energy-to-electricity conversion cycle with a partial arc steam admission stage at the inlet of the high-pressure body and the low-pressure body of the cycle turbine.

[0086] [Fig.2] [Fig.2] illustrates in the form of curves the temperature stability at the inlet of the steam generator of a configuration according to the invention in comparison with a configuration according to the state of the art, in generator operating mode.

[0087] [Fig. 3A], [Fig. 3B] Figures 3A and 3B illustrate the piloting in the form of curves of the partial admission at the inlet stages of the high-pressure and low-pressure turbine bodies respectively, in a configuration according to the invention in comparison with a state-of-the-art configuration, in generator operating mode.

[0088] [Fig.4A], [Fig.4B] Figures 4A and 4B illustrate in the form of curves the control of partial admission at the inlet stages respectively of the high pressure and low pressure bodies of the turbine in a configuration according to the invention compared with another configuration according to the invention, in generator operating mode.

[0089] [Fig. 5] [Fig. 5] illustrates in the form of curves the electrical efficiency in function of the electrical charge delivered in the configurations according to the invention compared with some of the configurations according to the state of the art, in generator operating mode.

[0090] [Fig.ôA], [Fig.ôB], Figures 6A and 6B compare, as an illustration of the control, the sequences of opening of the arcs of the admissions in stage B, as a function of the electrical load delivered, for respectively Configuration No. 1 according to the invention and Configuration 6 according to the state of the art, in generator operating mode.

[0091] [Fig.ôC], [Fig.ôD] Figures 6C and 6D compare, as an illustration of the control, the sequences of opening of the arcs of the admissions in stage E, as a function of the electrical load delivered, for respectively Configuration N01 according to the invention, and Configuration N°6 according to the state of the art, in generator operating mode.

[0092] [Fig.7] [Fig.7] illustrates in the form of curves the electrical efficiency as a function of the ratio of thermal load of cogeneration / electrical load in a configuration according to the invention compared with a configuration according to the state of the art, in electricity-heat cogeneration operating mode.

[0093] [Fig.8] [Fig.8] illustrates in the form of curves the electrical efficiency as a function of the thermal load ratio of cogeneration electrical load in a configuration according to the invention compared with another configuration according to the invention, in electricity-heat cogeneration operating mode.

[0094] [Fig.9A], [Fig.9B] Figures 9A and 9B illustrate the evolution in the form of curves of the cogeneration temperature and that at the steam generator inlet, as a function of the ratio of cogeneration thermal load to electrical load in a configuration according to the invention, in electricity-heat cogeneration operating mode.

[0095] [Fig.1OA], [Fig.1OB] Figures 10A and 10B illustrate in the form of curves the control of the supply of arcs of the partial admissions at the inlet respectively of the high pressure and low pressure bodies of the turbine and for two power loads from the same hot source, as a function of the ratio of thermal load of cogeneration to electrical load in a configuration according to the invention, in electricity-heat cogeneration operating mode.

[0096] [Fig. 11 A], [Fig. 1 IB] Figures 11A and 1 IB illustrate in the form of curves the control of the supply of arcs of partial admissions, as a function of the ratio of thermal load of cogeneration per electrical load in a configuration according to the invention, in comparison with another configuration according to the invention, in electricity-heat cogeneration operating mode. Detailed description

[0097] Throughout this application, the terms "upstream" and "downstream" are to be understood by reference to the direction of flow of a heat transfer fluid within one of the fluidic circuits of a nuclear cogeneration plant according to the invention.

[0098] A nuclear cogeneration plant with a PWR reactor according to the invention is shown. The primary circuit is not described in detail but it is a closed-loop fluid circuit comprising mainly a reactor core (not shown), a heat exchanger A as a steam generator (SG), and a hydraulic pump (not shown) to circulate the heat transfer fluid which is pressurized water in the liquid state (or pressurized water which undergoes a liquid-vapor transformation in the case of a BWR boiler, with direct cycle).

[0099] The steam generator A is of the single-pass type. It may also be a generator of so-called recirculating technology.

[0100] Thus, the high-pressure water of the primary circuit absorbs, in the form of heat, the energy supplied by the fission of uranium nuclei in the reactor core.

[0101] Then this water, under high pressure and high temperature, enters the intermediate exchanger A and transmits its energy to a secondary circuit, also using pressurized water as a heat transfer fluid in a closed loop.

[0102] Other equipment, such as a pressurizer and all the devices enabling the operation of the nuclear boiler to be carried out under the required safety conditions, is not described here.

[0103] The secondary circuit is a thermal energy to electrical energy conversion system (TEE) which mainly comprises a turbine consisting of a high-pressure body C and a low-pressure body F connected to the high-pressure body C by a fluidic branch, a condenser G connected to the low-pressure body F by a fluidic branch and hydraulic pumps K and I to circulate water in liquid form as a heat transfer fluid.

[0104] Thus, in this secondary circuit, the water in the form of steam is expanded in the high-pressure body C of the turbine, then superheated before continuing its expansion in the low-pressure body F. The turbine drives an alternator not shown which produces electricity.

[0105] The water from the secondary circuit is then condensed via the condenser G, as a so-called "cold" source.

[0106] The steam generator A produces steam for the high and low pressure bodies C, F of the turbine, which is characteristic of a Rankine cycle with the operating modalities of a generator cycle of the installation and must be able to operate according to the needs of the electrical network.

[0107] The secondary circuit also includes a circuit for heating the feedwater of the steam generator A before it is injected / expanded as steam into the high-pressure body C of the turbine.

[0108] This heating circuit includes a high-pressure heater L connected in a closed loop to the high-pressure body C, to a water tank, called a feed tank J, and to the steam generator A. It also includes a low-pressure heater I connected on the one hand, by at least one fluid branch to the low-pressure body and on the other hand, by at least one fluid branch to the feed tank J.

[0109] In this circuit, a low-pressure pump H, for extracting condensate from the condenser G, conveys it into the feed tank J via the low-pressure heater I. The rotation speed of the low-pressure pump H is regulated on a pressure setpoint P8 (or flow rate).

[0110] The low-pressure heater I uses as its heat source the steam drawn from the low-pressure body F of the turbine. The low-pressure heater I thus heats the feedwater of the steam generator A. This heater I, which is a two-phase heat exchanger, preferably includes level control.

[0111] Pump K brings this feed water from the feed tank J to the high-pressure heater L. This high-pressure pump K has its rotation speed regulated to maintain a temperature setpoint T2 at the outlet of the steam generator A.

[0112] The high-pressure heater L uses, as a heat source, the steam drawn from the high-pressure body C of the turbine.

[0113] The nuclear cogeneration plant further comprises an injection coupling circuit with an intermediate heat exchanger M connected in a closed loop to a withdrawal tap, made in the fluid branch between the high pressure body C and the low pressure body F of the turbine, and to the feed tank J. More specifically, taking into account the temperature and pressure of the hot steam that one wishes to withdraw, the withdrawal tap is at a point in the branch upstream of a dryer-superheater D, itself upstream of the low pressure body F of the turbine.

[0114] This tapping point is chosen at the appropriate temperature level to provide the latent heat necessary to heat and / or vaporize the water so that it can be used by a system, not shown, operating in cogeneration with a need for heat compatible with the temperature across the terminals of the second intermediate heat exchanger.

[0115] The tapping of the draw-off can be carried out in a strictly identical manner (type of weld, where applicable characteristic diameter of pipe, etc.) to that of the draw-off supplying the high-pressure heater L.

[0116] In the closed loop from the point of withdrawal, the fluidic branch allows the vapor to be channeled and transferred to the exchanger M. After heat exchange, the liquid water is returned to the feed tank J.

[0117] According to the invention, the installation 100 further comprises:

[0118] - a stage B arranged at the inlet of the high-pressure turbine body and adapted for achieve partial admission of steam by angular sector (arc) into the high-pressure body C;

[0119] - a stage E arranged at the inlet of the low-pressure body F of the turbine and adapted for achieve partial admission of steam by angular sector into the low-pressure body.

[0120] For control, the installation includes at least one steam pressure control system (P2 and P3) to jointly control the partial admission of steam into stage C at the inlet of the high-pressure chamber and into stage E at the inlet of the low-pressure chamber. Two pressure control systems may be provided. These may be Proportional-Integral (PI) systems, controlling both stages B and E. They may also be predictive control based on models (in English, "Model Predictive Control," acronym MPC). Each admission system per angular sector (arc) may advantageously include, in parallel, four pilot-operated valves, each supplying a given arc constituting the stator of admission stage B or E. These valves can thus be controlled in two different modes. These control valves allow for optimization of the operation and control of the coupling cycle with great flexibility.

[0121] For the construction of these floors, reference may be made in particular to publication [8].

[0122] Finally, an electrical network, not shown, is connected to the alternator and is designed to transport and distribute electricity to end users according to their needs. This is a high-voltage electrical network operating according to power demands related to electricity use, which must be able to accept the peak electrical power produced by the cogeneration plant.

[0123] In this installation, typically:

[0124] - the single-pass steam generator, A, produces superheated steam at 45 bar and 300°C during normal reactor operation;

[0125] - the power of the nuclear reactor is that of an SMR close to 500 MWth;

[0126] - the condenser G is connected to a cold source and produces a low pressure of 70 mbar and the condensate is typically at a temperature of 39°C;

[0127] - the inlet temperature setpoint of the steam generator Tl and the threshold of Cogeneration temperatures T15 are typically 150°C;

[0128] - the pump K allows this feed water to be brought from the feed tank J to the high-pressure heater L to raise it to a temperature of around 150°C at a pressure of 50 bar in the steam generator A.

[0129] The sizing and operation of the installation can be advantageously optimized in a coupled manner.

[0130] In particular, the areas of each of the arcs of the partial admission stages B and E as well as the exchange areas of components M, L and I can be calculated optimally.

[0131] With regard to the piloting, the feeding sequence of the different arcs of the partial admission stages B and E can be optimally determined for pressures P2 and P3.

[0132] And the speed of pumps K and H can be varied as precisely as possible.

[0133] Thus, with stages B and E and the optimizations, the invention makes it possible to optimize the energy performance of the electrical and thermal power delivered by the installation 100, according to a modulating variation covering a significant amplitude, while guaranteeing operational stability.

[0134] This stability relates more particularly to the inlet temperature Tl, the pressure P2 and the outlet temperature T2 of the steam generator A and the outlet temperature of the exchanger M, which guarantees the quality of the heat supplied to the system operating the cogeneration.

[0135] The inventor has carried out, by numerical simulations, a dimensioning of all the components of the cogeneration installation, with the characterization of the different points of the circuits in temperature and pressure.

[0136] These numerical simulations are carried out using a cycle model developed from a software, used under the name CYCLOP and a software marketed under the name "Dymola" by Dassault Systèmes implementing in part the library called "Thermosyspro" by EDF.

[0137] The use of the CYCLOP software and its relevance are described for example in [9] or

[10] ,

[0138] Reference may be made to

[11] for the Thermosyspro library.

[0139] The CYCLOP software is qualified by the applicant for the steady-state thermodynamic optimization of thermodynamic conversion cycles.

[0140] The CYCLOP software essentially allows the modeling of an energy conversion cycle, consisting of different loops connected by heat exchangers, mechanical or electrical. Each loop consists of components (exchangers, pumps, turbines, etc.) connected to each other by a fluid circulation.

[0141] The operation of this software makes it possible to calculate each thermodynamic point of the complete cycle and to deduce the production of useful energy and therefore its efficiency. Each component is characterized by chosen macroscopic quantities, but it is possible to link this tool to finer pre-sizing modules which make it possible to obtain more detailed characteristics of a given cycle.

[0142] The dimensioning can also be carried out using other commercial software, in particular that under the name THERMOFLEX®.

[0143] For numerical simulations, the validation of the installation is carried out considering the following specifications:

[0144] - a nuclear boiler rated power of 540 MWth, transmitted by the Steam generator A. This generator produces steam at a temperature T2 of 300°C and a setpoint pressure P2 of 45 bar;

[0145] - a temperature Tl at the inlet of the steam generator A which must be 150°C + / - within 1.5°C;

[0146] - a cogeneration temperature T15 which must be greater than or equal to 150°C.

[0147] As detailed below, numerical simulations demonstrate the flexibility performance of the reference configuration according to the invention, designated Configuration No. 1, implementing the control of a double arc inlet at stages B and E. Furthermore, this Configuration No. 1 according to the invention is improved, still featuring a double arc inlet at the inlet of bodies B and E, but optimized in terms of performance for combined heat and power (CHP) operation. This configuration is hereinafter designated Configuration No. 2.

[0148] Tables 2 and 3 below indicate comparative dimensional elements between configurations No. 1 and No. 2 according to the invention.

[0149] In all the tables: - ABi and AEi designate the passage surfaces of arc "i", in the admission floors respectively B and E; - Al and AM are the exchange surfaces of the heat exchangers respectively L and M.

[0150] [Tables2] Configuration No. 1 No. 2 Surface (m2) HP Turbine Admission (B) AB1 l.34E-02 5.22E-03 Ab2 9.40E-03 6.74E-03 Ab3 8.92E-03 l.06E-02 Ab4 6.llE-03 l.56E-02 Turbine intake BP (E) AEi l.08E-01 6.69E-02 Ae2 7.58E-02 6.30E-02 Ae3 7.16E-02 6.96E-02 Ae4 4.89E-02 6.74E-02 HP heater (L) Al 886 778 Cogeneration exchanger (M) Am 6414 5831 [Tables 3]

[0151]

[0152]

[0153]

[0154]

[0155] Configuration No. 1 No. 2 Distribution of arc passage surface (%) HP Turbine Admission (B) AB1 35.4 13.7 Ab2 24.8 17.7 Ab3 23.6 27.8 Ab4 16.2 40.9 LP Turbine Admission (E) Ae1 35.5 25.1 Ae2 24.9 23.6 Ae3 23.5 26.1 Ae4 16.1 25.3 Tables 2 and 3 show that: - Configuration No. 2 has overall smaller dimensions than Configuration No. 1, which is consistent with its reduced target for optimization in flexibility; - the surface distributions of the arcs between these two Configurations No. 1 and No. 2 differ significantly. In order to compare these configurations No. 1 and No. 2 according to the invention, the inventor simulated other configurations of piloting modes, as per the prior art, as follows: - Configuration No. 3: the admission by arc of steam into stage B of body C is controlled arc by arc, as in configuration No. 1 according to the invention, but the admission into stage E of body F is not: its arcs are all left open during load variations;

[0156] - Configuration No. 4: the admission of steam by arc into stage B of body C is controlled arc by arc and the admission into stage E of body F is by complete rolling of the vapor stream: the arcs are controlled simultaneously and dynamically during load variations, that is to say that the same opening is achieved at all arcs at a time t;

[0157] - Configuration No. 5: the admission by arc of steam into stage B of body C is driven by complete rolling and admission into stage E of body F arc by arc;

[0158] - Configuration No. 6: steam admission by arc into stage B of body C and Admission into stage E of body F is controlled by complete rolling.

[0159] It is recalled here that a complete throttling consists of abruptly lowering the pressure of the vapor in a pipe by reducing the useful passage of the stream through a valve or diaphragm and without requiring it to produce work.

[0160] Table 4 below shows comparative dimensional elements between configurations No. 4 and No. 6, according to the state of the art.

[0161] [Tables4] Configuration No. 4 No. 6 Power supply control (%) HP Turbine Admission (B) AB1 35.4 100 Ab2 24.8 - Ab3 23.6 - Ab4 16.2 - LP Turbine Admission (E) AEi 100 100 Ae2 - - Ae3 - - Ae4 - - Performance in generator load following

[0162] Fig. 2 highlights compliance with the temperature stability criterion enabled by the integration of a partial arc admission at stage E, compared with control according to configuration No. 3: configuration No. 1 according to the invention manages to respect the temperature range allowed for Tl, unlike configuration No. 3.

[0163] Figures 3A and 3B highlight the coupling of the arc control of the admissions of stages B and E of configuration No. 1 according to the invention, by comparison with Configurations No. 3 and 5, according to the state of the art.

[0164] More specifically, [Fig.3A] shows the impact on the control of the inlet arcs in stage B, of the integration of an inlet arc control in stage E.

[0165] Fig. 3B shows the impact on the control of the inlet arcs in stage E, of the integration of an inlet arc control in stage B.

[0166] Figures 4A and 4B highlight the impact of the arc design on the control of partial admissions in stages B and E. These figures 4A and 4B compare the two Configurations No. 1 and No. 2 according to the invention, both operated in generator mode of electrical load following.

[0167] Fig. 5 highlights the energy performance of the configurations according to the invention over a wide range of electrical load variation, compared with the controls according to Configurations No. 4, No. 5 and No. 6 according to the state of the art which, like the invention (and contrary to Configuration No. 3, as indicated above), respect the temperature stability criterion at the inlet of the steam generator.

[0168] More specifically, this [Fig. 5] shows that Configuration No. 1 according to the invention:

[0169] - makes it possible to obtain a significant performance gain over the range of 20 to 80% of electrical load, with a gain of between 1 and 2 points of electrical efficiency compared to a control according to Configuration No. 6 according to the state of the art and with approximately 50% of the gain which is provided by the partial admission by arc in the E stage;

[0170] - allows exceeding the nominal electrical efficiency, when the electrical load is reduced to a value close to 75% of the nominal value;

[0171] - achieves superior performance over a wide range, in Configuration No. 2 according to the invention.

[0172] Figures 6A and 6C compare, for illustrative purposes of control, the sequences of opening of the inlet arcs in stage B, as a function of the electrical load delivered, for respectively Configurations No. 1 according to the invention and No. 6 according to the state of the art.

[0173] Figures 6D and 6E compare, for illustrative purposes of control, the sequences of opening of the inlet arcs in stage E, as a function of the electrical load delivered, for respectively Configurations No. 1 according to the invention, and No. 6 according to the state of the art. Performance in electricity-heat cogeneration

[0174] Figure 7 compares Configuration No. 1 according to the invention and No. 6 according to the prior art, and it can be seen that: - The maximum amplitude reached for the cogeneration heat load is significant: the ratio of cogeneration thermal power to electrical power is 1.6, obtained for an installation with a boiler operating at 80% of its nominal power, which corresponds to a cogeneration power equal to 40% of the boiler power. This amplitude maximum does not correspond to an absolute ceiling and could be increased, for example by increasing the exchange surface of the cogeneration exchanger M; - the ratio of thermal power of cogeneration (exchanger M) to electrical power can be modulated gradually between a zero value (purely generator operation) and the high value; - The energy performance of Configuration No. 1 is superior to that of a system using control according to Configuration No. 6: for the highest ratio of thermal power of cogeneration to electrical power, equal to 1.6, the gain provided by Configuration No. 1 reaches the order of 1 point on the electrical efficiency.

[0175] Figure 8 illustrates that the energy performance of Configuration No. 1 is equivalent to that of Configuration No. 2 according to the invention. This equal performance is achieved by increasing the heat exchange surface area of ​​the cogeneration unit M by 10%. This increase demonstrates the resilience of Configuration No. 1's performance to the type of energy scenario considered. The oversizing required for Configuration No. 1 is considered negligible in terms of cost compared to that of a nuclear power plant, in comparison to the performance gain offered.

[0176] Figures 9A and 9B show that the stated temperature stability criteria are met for Configuration No. 1 according to the invention, since: - a stability of the inlet temperature Tl of the steam generator A, the temperature being maintained in a range of 150°C+ / - 1.5°C; - a quality threshold for the heat supplied to the cogeneration system: the temperature T15 of the output stream from the cogeneration exchanger M is maintained above 150°C.

[0177] Figures 10A and 10B show the impact of the nuclear boiler power on the control of the supply of the arcs of the admissions of stages B and E of configuration No. 1 according to the invention, for cogeneration operation carried out at two boiler powers, respectively 80% and 95% of the nominal value.

[0178] Figures 1 IA and 1 IB show the impact of configuration No. 1 on the control of the supply of the arcs of the inlets of stages B and E, by comparison with the control of the supply of the arcs of the inlets of stages B and E of configuration No. 2 according to the invention.

[0179] Other analyses can be done for the criterion of dynamic qualities.

[0180] The start-up within the arc inlets in stages B and E can be considered instantaneous compared to the behavior of the rest of the installation since it is a sonic type flow.

[0181] It is preferable to avoid switching the supply to the cogeneration heat exchanger M and the heater L by using higher pressure and therefore hotter draw-offs typically located within the body C. This avoids installing these draw-offs which: - disrupt the three-dimensional flow within the stages of the turbine body concerned and thus reduce its efficiency; - require dedicated piping and control to ensure their use at the right time and with the required amount of steam;

[0182] - create pressure discontinuity effects for the supply of the heat exchangers and therefore, potential thermohydraulic instability effects and / or stronger settling effects than with a continuous pressure program such as operated by arc admissions.

[0183] Table 5 below summarizes the positioning of Configuration No. 1 according to the invention with respect to the criteria defined above and in relation to Configurations No. 2, 3 and 6 according to the invention and that according to the prior art.

[0184] [Tables5] Reference Criteria Gradual modulation in cogeneration Maximum (significant) amplitude Dynamic stability Energy efficiency of load variations Configuration Yes - between 20 and 100% of - compliance with c - compared to configuration No. 1 load variation in generator mode - > 30% of boiler power in cogeneration - in cogeneration mode isoperformance compared to configuration No. 2, steam generator and cogeneration inlet temperature signals across the entire load range, unlike operation according to Configuration No. 3. Operation according to Configuration No. 6, gain of 1 to 2 points on efficiency in the 20-80% range of nominal power in generator mode and 1 point on efficiency in cogeneration mode. 40% of the boiler power provided that - respecting dynamics - 50% of this gain is a favorable factor brought about by the admittedly sized partial sion at the adapted co-generation exchanger M rps F

[0185] In addition, compared to the prior art, configuration No. 1 according to the invention: - combines performance in flexibility for a generator load following type operation and for a cogeneration electricity-heat operation, and therefore exhibits resilience to the energy scenario considered, compared to publications [6] and [7]; - surpasses full rolling piloting according to Configuration No. 6 in terms of performance, which can counterbalance the additional thermomechanical stresses on arc admission.

[0186] Furthermore, the integration of a partial arc admission at stage E of body F changes the control of the partial arc admission in stage B of body C, and the control of the admissions in stages B and E of Configuration No. 1 is very different from that of Configuration No. 2, whether in electrical load following mode or thermal load following mode of cogeneration.

[0187] Other advantages and improvements may be envisaged within the scope of the invention.

[0188] Thus, the cogeneration plant according to the invention can operate at other values ​​of pressure and superheated steam temperature, reactor power, inlet temperature setpoint of the steam generator A and of the cogeneration exchanger M than those indicated and simulated previously.

[0189] The dimensional values ​​and control shown in the illustrated example can be modified to take into account:

[0190] - of a choice of control of the nuclear boiler on the setpoint values ​​of the temperatures and pressure T1, T2 and P2 at the terminals of steam generator A;

[0191] - of a steam sampling at the outlet of steam generator A, at the end of cogeneration at the highest temperature offered by the energy conversion cycle;

[0192] - the use of a more advanced control than the PI regulators of the H and K pumps, in particularly to reduce the operating range of Tl or improve the response dynamics;

[0193] - of a possible substitution of the variable speed pumps K and H by pumps single-speed operation and, consequently, pump speed regulation by regulating valve openings, one of which is located at the inlet of steam generator A. List of cited references

[0194] [1] / "Improving energy efficiency by using cogeneration in the electricity production' Jean-Marie Loiseaux, Henri Safa, Bernard Tamain, Save the Climate Network.

[0195] [2]: Cooke, D. (1983). "On Prediction of Off-Design Multistage Turbine Pressures by Stodola's Ellipse”. J. Eng. Gas Turbines Power. Jul 1985, 107(3): 596-606 https: / / www.doi.org / 10.1115 / 1.3239778.

[0196] [3]: Muhlhauser, H.J. (1978). ""Steam Turbines for District Heating in Nuclear Power Plants”. Nuclear Technology 38, pp. 113-119.

[0197] [4]: Safa, H. (2021). ""Heat recovery from nuclear power plants. Electric Power Energy Syst"" 2012:553e9. https: / / doi.org / 10.1016 / jjjepes.2012.04.052.

[0198] [5]: Liese, E. (2014). ""Modeling ofa steam turbine including partial arc admission for use in a process simulation software environment”. Journal of Engineering for Gas Turbines and Power 136.11. ISSN: 15288919. DOI: 10.1115 / 1.4027255.

[0199] [6]: https: / / www.ge.com / content / dam / gepower-new / global / en_US / downloads / gas- new-site / resources / reference / ger-3705-ge-steam-turbine-design-philosophy-techology-programs.pdf.

[0200] [7]: Vescovi, G. et al. (2023a). « Partial Arc Admission in an SMR Steam Turbine to Improve Load Following: Model Benchmark, Thermal-Hydraulic Mechanism Analysis and Application Case in a Full Rankine Cycle”. https: / / doi.org / 10.13182 / NURETH20-41331.

[0201] [8]: Korellis, S. (2012). ""Cost Benefit Evaluation ofHP Turbine Admission Schemes ”. Tech. rep. Electric Power Research Institute (EPRI).

[0202] [9]: H.D. Nguyen, N. Alpy, D. Haubensack. "Tnsight on electrical and thermal powers mix with a Gen2 PWR: Rankine cycle performances under low to high température grade cogénération.” Energy, Elsevier, 2020, 202, pp. 117518. ffl0.1016 / j.energy.2020.117518ff. ffcea-0256923If.

[0203]

[10] : D. Haubensack et al., ""The COPERNIC / CYCLOP computer tool: pre- conceptual design of génération 4 nuclear Systems, HTR-2004”, 2nd International Topic Conférence for the HTGR, September 22-24, 2004, Beijing, China, 2004.

[0204]

[11] : El Hefni B., Bouskela D. (2019). ""Modeling and Simulation of Thermal Power Plants with ThermoSysPro.” Springer International Publishing.

Claims

1. Demands Cogeneration plant (100), intended to produce electricity and, where applicable, heat, comprising: - at least one thermal power plant, including a pressurized water reactor (PWR) or a boiling water reactor (BWR), comprising: • at least one fluidic circuit, comprising: at least one turbine comprising a high-pressure body (C) and a low-pressure body (F) connected to the high-pressure body by at least one fluidic branch, a high-pressure heater (L) connected in a closed loop to the high-pressure body (C), a low pressure heater (I) connected on one side by at least one fluid branch to the low pressure body (F) and on the other side by at least one fluid branch to a liquid reservoir (J), a condenser (G) connected on one side to the low pressure body and on the other side in a closed loop to the low pressure heater, a high pressure hydraulic pump (K) to circulate the liquid as a heat transfer fluid, a low pressure hydraulic pump (H) to extract the condensate from the condenser (G) and conveys it via the low pressure heater (I); - an alternator mechanically coupled to the turbine, intended to be connected to an electrical network; - at least one second intermediate heat exchanger (M) connected in a closed loop to a withdrawal tap, made in the fluidic branch between the high pressure body (C) and the low pressure body (F) of the turbine, and to the liquid reservoir (J) and connected to at least one system operating in cogeneration with a heat requirement compatible with the temperature at the terminals of the second intermediate heat exchanger; - at least one stage arranged (B) at the inlet of the high-pressure body of the turbine and adapted to achieve partial admission of steam by angular sector into the high-pressure body; - at least one stage arranged (E) at the inlet of the low pressure body of the turbine and adapted to achieve partial admission of steam by angular sector into the low pressure body; - at least one steam pressure control system to control the partial admission of steam into the stage at the inlet of the high pressure body and into that at the inlet of the low pressure body.

2. Cogeneration plant according to claim 1, the thermal power plant being a pressurized water reactor (PWR) comprising: - a first fluid circuit, called the primary circuit, comprising at least one first steam generator (A) as the first intermediate heat exchanger; - a second fluid circuit, called the secondary circuit, comprising the turbine whose high-pressure casing is connected to the first steam generator, the high-pressure heater (L) also connected in a closed loop to the steam generator (A) and to a liquid reservoir (J), the low-pressure heater (I), the condenser (G), the high-pressure hydraulic pumps (K) and the low-pressure hydraulic pump (H).

3. Cogeneration plant according to claim 2, the liquid reservoir being called a feed tank.

4. Cogeneration plant according to claim 2 or 3, the steam generator being of the single-pass type.

5. Cogeneration installation according to any one of the preceding claims, each arc inlet stage comprising, in parallel, four pilot-operated valves and each supplying one of the four arcs constituting the stator of the inlet stage.

6. Cogeneration plant according to any one of the preceding claims, the steam pressure control system(s) being of the Proportional Integral (PI) type or of the model-based predictive control (MPC) type.

7. Cogeneration plant according to any one of claims 2 to 6, the reactor vessel and the steam generator being configured as an integrated modular reactor (100) of the SMR type.

8. Cogeneration plant according to any one of the preceding claims, comprising, as an operating system in cogeneration with a heat requirement compatible with the temperature across the terminals of the second intermediate heat exchanger, preferably a hydrogen production unit by EHT or any system requiring low-pressure steam.

Citation Information

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