Switching power supply device with gain modulation circuit
The integration of a gain modulation circuit with a staged architecture in switched-mode power supplies addresses the vulnerability to mains voltage fluctuations, stabilizing output power and improving stability and efficiency.
Patent Information
- Authority / Receiving Office
- FR · FR
- Patent Type
- Applications
- Current Assignee / Owner
- NEXO
- Filing Date
- 2024-11-27
- Publication Date
- 2026-05-29
AI Technical Summary
Switched-mode power supplies, particularly flyback converters, are vulnerable to distortions and variations in mains voltage, leading to degraded power factor and instability, and existing control circuits are complex and expensive, lacking galvanic isolation.
Integrate a gain modulation circuit with a staged architecture into the power supply device, which adjusts the gain applied to the current loop based on input voltage, using a gain modulation circuit with multiple stages to stabilize output power and improve stability against input voltage fluctuations.
The gain modulation circuit enhances the stability and robustness of the power supply by actively controlling the gain in response to input voltage variations, reducing sensitivity to distortions and maintaining consistent output power.
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Abstract
Description
Title of the invention: Switching power supply device with gain modulation circuit
[0001] The invention relates to the field of power electronics for acoustic applications. More particularly, the invention relates to switched-mode power supply devices, especially for loudspeakers and acoustic systems.
[0002] A power supply device provides one or more DC voltages, for example from the voltage of an electrical network or mains supply, thus delivering power to a load connected to the output. The load corresponds to circuits and modules in an electrical device, this electrical device being a loudspeaker.
[0003] Switching power supplies, particularly those with indirect transfer (flyback converters), include switching means that regulate the DC voltage delivered at the output, in other words, that ensure the power delivered to a load connected to the output is constant. The energy injected into the transformer is controlled by the switching means.
[0004] Power supply devices are known in which the output power is controlled by taking into account a peak current flowing through the switching means. Such a power supply device is widely used due to its simplicity of implementation.
[0005] However, this type of power supply is vulnerable to distortion and large variations in mains voltage, which can degrade the power factor of the power supply. This vulnerability to distortion and variations in mains voltage is greater for high power ratings.
[0006] Some control circuits for such power supply devices use an arithmetic block. However, such a component is complex and expensive to implement, and cannot be made from standard electronic components. Furthermore, such control circuits generally do not allow the use of a galvanic isolation function between the primary and secondary circuits of the power supply device incorporating them.
[0007] The present invention aims to provide a solution for switched-mode power supplies, particularly those with indirect transfer (also known as flyback converters), which allow the use of a galvanic isolation function. The proposed solution aims to make such power supplies less sensitive to distortions and variations in mains voltage. Description of the invention
[0008] To this end, the invention proposes to integrate an additional module into the classic architecture of a switching power supply device.
[0009] A switched-mode power supply device is thus proposed, configured to deliver an output voltage across a load from an input voltage supplied by a source, comprising a transformer having a primary winding and a secondary winding to which the load is connected; a main switch connected to the primary winding and configured to switch between an on state in which a current flows through it and a off state; a main control circuit configured to apply a gain to said current, so as to maintain the output voltage constant;a gain modulation circuit connected at input to the source and at output to said main control circuit, and configured to generate at output, on the basis of a voltage from the source, a control signal configured to modulate said gain, the gain modulation circuit comprising a plurality of N stages, said voltage controlling an activation of a set of stages among the plurality of N stages.
[0010] The integration of a control circuit according to the invention in a switching power supply device makes it possible to modify the gain applied in the current loop of this power supply device in a manner adjusted to the input voltage received from the source to which the switching power supply device is connected, due to the staged architecture of the gain modulation circuit.
[0011] More specifically, each stage of the gain modulation circuit modifies a proportion of the current loop gain according to the target output power, which depends on the input voltage of the power supply. Consequently, the gain modulation circuit allows for better control of the power supply's output power regardless of variations in the input voltage, such as the mains voltage. In other words, the gain modulation circuit according to the invention makes a switched-mode power supply, in which this gain modulation circuit is integrated, more stable.
[0012] Furthermore, the influence of the input voltage on the gain applied by the main control circuit makes it possible to improve the stability of the current loop of the power supply device with respect to fluctuations in this input voltage.
[0013] According to one embodiment, the gain modulation circuit is configured to: generate, from the input voltage, a plurality of N' binary signals encoding together an N-bit binary word representing a gain rank determining the set of stages, the set of activated stages determining an amplitude of gain modulation; and generate the control signal from said gain modulation amplitude.
[0014] According to one embodiment, the value of the binary word is a decreasing function of the input voltage.
[0015] According to one embodiment, the gain modulation circuit comprises: a first module configured to receive as input, in operation, said input voltage and to generate as output, said plurality of N' binary signals; a second module configured to receive as input, in operation, the plurality of N' binary signals and an electrical signal representative of said current flowing in said main switch, the second module comprising said plurality of N stages, each of the N stages being voltage controlled by one of the N' binary signals, the plurality of the N stages joining at a common terminal connected to the main control circuit, so that the control signal is delivered, in operation, by said common terminal.
[0016] According to one embodiment, each stage comprises a series association of a transistor with a resistor.
[0017] According to one embodiment, the first module comprises a microcontroller, the microcontroller comprising: an analog-to-digital converter configured to receive an effective voltage from the input voltage; a first circuit connected at the output of the analog-to-digital converter, and configured to perform, in operation, a first logic function, so as to deliver at the output, a first output voltage as a function of the effective voltage; a second circuit connected at the output of the first circuit and configured to perform, in operation, a second logic function, so as to generate the plurality of N' binary signals.
[0018] According to one embodiment, the first logic function is configured to perform: a first action of extracting a maximum voltage value; a second action of maintaining said first output voltage at said maximum voltage value; a third action of decreasing said first output voltage from said maximum voltage value.
[0019] According to one embodiment, the second circuit comprises N” output terminals, the second logic function is configured to convert the first output voltage into a plurality of binary values intended to be applied to the N’ ’ output terminals of the second circuit, so that the gain rank is between 1 and 2N+1.
[0020] According to one embodiment, the first module is, in operation, synchronized with a control signal from the main control circuit, the control signal being configured to control the main switch.
[0021] According to one embodiment, the first module comprises a circuit and a network of N switches, the first circuit being configured to divide, in operation, the value of the input voltage in N”” ranges, so as to generate N’”” first signals each of the N””’ first signals being a function of a corresponding range, each switch being configured to switch between a conducting state and a blocking state, and to deliver, in operation, one binary signal from the plurality of N’ binary signals, each first signal determining, in operation, the switching of a corresponding switch in the network of N’” switches.
[0022] According to one embodiment, the first circuit comprises a network of resistors connected in series.
[0023] According to one embodiment, the first module further comprises a comparator network, each comparator comprising a non-inverting terminal and an inverting terminal, each non-inverting terminal being configured to receive, in operation, a corresponding signal, and each inverting terminal being connected to a common voltage source delivering a voltage, each on / off signal being configured to control the switching of a corresponding switch in the network of switches.
[0024] According to one embodiment: the first circuit comprises intermediate branches each delivering a corresponding signal, and each comparator is connected to a branch of the corresponding intermediate branches in an increasing order of the corresponding ranges.
[0025] A second aspect of the invention relates to an acoustic enclosure comprising a switching power supply device according to the first aspect of the invention.
[0026] A third aspect of the invention relates to an acoustic amplification device comprising a switching power supply device according to the first aspect of the invention. Brief description of the drawings
[0027] Other features, details, and advantages of the invention will become apparent from the detailed description below. This description is purely illustrative and should be read in conjunction with the accompanying drawings, in which:
[0028] Fig. 1 represents an example of a switched-mode power supply device comprising a gain modulation circuit according to an embodiment of the invention;
[0029] [Fig.2] represents an embodiment of the gain modulation circuit of [Fig.1], comprising a first module and a second module;
[0030] Fig. 3 represents an example of an embodiment of the second module of the gain modulation circuit of Fig. 2;
[0031] [Fig.4] represents an analog embodiment of the first module of the gain modulation circuit of [Fig.2];
[0032] Fig. 5 represents an example of an embodiment of the switching power supply device according to the invention incorporating the first module of Fig. 4 and the second module of Fig. 3;
[0033] Fig. 6 represents the evolution of a binary word according to an analog embodiment of the invention and of a corresponding effective resistance as a function of an input voltage received by the switching power supply device according to this digital embodiment;
[0034] Fig. 7 represents an example of the time profile of an input voltage received by a switching power supply device and the corresponding time profile of the effective resistance according to an analog embodiment of the invention;
[0035] The [Fig.8] represents a digital embodiment of the first module of the gain modulation circuit of the [Fig.2];
[0036] Fig. 9 represents an example of a time profile of an input voltage received by the first module of Fig. 8, as well as reading points of this input voltage;
[0037] Fig. 10 represents an example of input voltage peaks detected by a first action of a first logic function carried out by a first circuit of the first module of Fig. 8;
[0038] The [Fig. 11] illustrates the operation of a second action of a first logic function carried out by a first circuit of the first module of the [Fig.8];
[0039] Fig. 12 illustrates the operation of a third action of a first logic function carried out by a first circuit of the first module of Fig. 8;
[0040] Fig. 13 represents an example of an embodiment of the switching power supply device according to the invention incorporating the first module of Fig. 8 and the second module of Fig. 3;
[0041] Fig. 14 represents the evolution of a binary word according to a digital embodiment of the invention and of a corresponding effective resistance as a function of an input voltage received by the switching power supply device according to this digital embodiment;
[0042] Fig. 15 represents an example of the time profile of the current flowing in a main switch of the switching power supply device according to the invention;
[0043] Fig. 16 represents an example of the evolution, as a function of the input voltage of a source, of the power received by a load connected to a switching power supply device according to the invention and connected to the source;
[0044] Fig. 17 represents a comparison of an example of a time profile of a current delivered by a source without the integration of a gain modulation circuit according to the invention and with the integration of the gain modulation circuit according to the invention;
[0045] Figure 18 schematically represents an acoustic enclosure comprising the switching power supply device according to the invention;
[0046] Figure 19 schematically represents an acoustic amplification device comprising the switching power supply device according to the invention. Detailed description
[0047] According to a first aspect of the invention, a switching power supply device 100 is proposed, illustrated in [Fig. 1] according to an example of an embodiment of the invention, and incorporating a gain modulation circuit ML
[0048] The switching power supply 100 is of the indirect transfer type (also known as a "flyback" converter), but the switching power supply may be of another type. All switching power supplies using current-based control of the main transistor are covered by the invention.
[0049] In the example illustrated in [Fig. 1], the switched-mode power supply 100 comprises: - a TRMAIN transformer comprising a primary winding connected to a primary circuit and a secondary winding supplying a secondary circuit to which a LO AD load is connected; - a main TMAIN switch coupled to the primary winding; - a main control circuit U1 configured to, in operation, apply a gain to an IT current flowing in the main switch TMAIN, so as to control this IT current; - a VOLTAGE_LOOP control loop controlling an output voltage across the terminals of the LO AD load; - a CLAMP_NETWORK voltage clamp circuit.
[0050] The switching power supply device 100 is connected at its input, via the primary circuit, to a source SOURCE.
[0051] In the example of [Fig. 1], the SOURCE supplies energy via a bridge formed by four diodes Db. Typically, the SOURCE is derived from the mains voltage ranging between 85 and 265 VAC. The SOURCE delivers a current ISOURCE downstream of the bridge.
[0052] The primary circuit includes a branch comprising a series association of an input capacitor CIN and an input resistor RIC.
[0053] Optionally, the primary circuit includes an input inductor LIN, the integration of which into the power supply device 100 is advantageous for high output powers, for example, exceeding several kilowatts. This inductor The LIN input helps smooth the ISOURCE current and reduces potential difficulties in obtaining an electromagnetic compatibility certificate.
[0054] Advantageously, the input capacitor CIN is of low value, on the order of 5 to 15 microfarads, as is the input resistance RIC, which can be on the order of 50 to 5 milliohms. The value of the input inductance LIN, when present, can range from a few tens to a few hundred microhenries.
[0055] The secondary circuit includes an output diode DOUT and an output capacitor COUT.
[0056] The VOLTAGE_LOOP control loop is configured to control the voltage across the LO AD load.
[0057] The main control circuit U1 includes a first input terminal FB configured to receive, during operation, a signal from the VOLTAGE_LOOP control loop, and an output terminal configured to deliver a PWM_MAIN control signal to the main switch TMAIN. In preferred embodiments, the main control circuit U1 operates in peak current mode. The main control circuit U1 is configured to dynamically apply a gain affecting the PWM_MAIN control signal, so as to modify the duty cycle of the main switch TMAIN.
[0058] The main switch TMAIN is connected to a current-gathering network from which, during operation, a signal representing the IT current flowing through the main switch TMAIN is derived. As will be explained below, the use of this signal in the present invention differs from prior art solutions.
[0059] Figure 2 illustrates one embodiment of the ML gain modulation circuit
[0060] In the illustration in [Fig.2], the gain modulation circuit M1 comprises a first input terminal AC REC, a second input terminal I_SENS+, a third and a third output terminal RCIN and an output terminal R.
[0061] Advantageously, the gain modulation circuit Ml is configured to: - receive, via the first input terminal AC REC, an input voltage from the source SOURCE to which the switching power supply device 100 is connected; - be connected, via the first output terminal R, to the main control circuit U1 of the switching power supply device 100, so as to send, via an input terminal CS of the main control circuit Ul, in operation, to this main control circuit Ul, a control signal.
[0062] By input voltage from the SOURCE, we mean a voltage either delivered directly by the SOURCE, or a voltage across the output terminals of an electrical circuit that transforms the voltage across the SOURCE. The input voltage can be alternating, direct, or arbitrary. For example, the electrical circuit The transformation can be a full-wave rectifier circuit consisting of two diodes DI and D2 converting the alternating voltage from the source SOURCE into a direct voltage.
[0063] Advantageously, the gain modulation circuit M1 is connected during operation, via the second input terminal I_SENS+, to a current sensing network of the associated switching power supply. The current sensing network is configured to measure, during operation, a signal representative of the IT current flowing through the main switch TMAIN of the switching power supply 100.
[0064] In preferred embodiments, and as illustrated in [Fig.2], the gain modulation circuit Ml comprises a first module Ml00 and a second module M110.
[0065] In these embodiments, the first module M100 comprises the first input terminal AC REC and N output terminals. The second module M110 comprises N input terminals connected to the first module M100 via the N output terminals of the first module M100. The second module M110 also comprises the second input terminal I_SENS+, the third input terminal RCIN, and the output terminal R of the ML gain modulation circuit
[0066] According to the invention, the gain modulation circuit Ml comprises a plurality of N stages, preferably included in the second module Ml 10. N is an integer greater than or equal to 2. For example, N is equal to 4. Advantageously, N is between 4 and 32.
[0067] Preferably, the first module M100 receives, during operation, a DC voltage that is a representation of the voltage across the terminals of the SOURCE. This DC voltage constitutes the input voltage. In the example of [Fig. 2], this voltage can be derived from a full-wave rectifier circuit comprising two diodes DI and D2, each receiving a signal from one of the terminals AC IN 1 and AC IN 2 of the SOURCE, when the latter is an AC source.
[0068] The first module M100 is configured to generate, from this input voltage, a plurality of N binary signals Bi, for i between 0 and Nl. In [Fig. 1], N is equal to 4. Each binary signal Bi takes, during operation, a value representing a high state or a value representing a low state. Each of the plurality of N output terminals of the first module M100 delivers one of the binary signals Bi.
[0069] Advantageously, the plurality of N binary signals is configured to encode together an N-bit binary word representing a gain rank. The gain rank designates the order of a gain modulation amplitude value that will be applied, during operation, to the gain of the main control circuit Ul. Advantageously, The gain rank varies within a range of values depending on the number N of stages in the gain modulation circuit. For example, the gain rank varies between 0 and N+1. In another example, the gain rank varies between 0 and 2AN - 1.
[0070] Advantageously, the gain rank encoded by the N-bit word determines the activation of a set of stages among the N stages of the gain modulation circuit Ml. The activated set of stages determines the corresponding gain modulation amplitude that will be applied, during operation, to the gain of the main control circuit Ul. Thus, the gain modulation amplitude applied, during operation, to the main control circuit Ul is a function of the input voltage from the source SOURCE. Consequently, the gain modulation amplitude applied to the main control circuit Ul takes into account, in addition to the image signal of the current IT, the fluctuations in the voltage across the source SOURCE.
[0071] Reference is now made to [Fig.3] which illustrates one embodiment of the second module Ml 10.
[0072] In this embodiment, the second module Ml 10 comprises a set of N stages, with on [Fig.3], N equal to 4. Each stage comprises an input terminal receiving one of the N binary signals Bi.
[0073] More specifically, each stage is connected to one of the output terminals of the first module M100. Therefore, a stage is controlled, in operation, by the binary signal from the corresponding output terminal of the first module M100.
[0074] According to one example, each stage comprises a series association of a transistor Si and a resistor Rsi, i being an integer between 1 and N.
[0075] The N stages meet at a common terminal forming the output terminal R of the second module Ml 10.
[0076] Advantageously, the input terminal I SENS+ and a complementary resistor RsO are also connected to the common terminal.
[0077] Thus, the current collection network is advantageously connected to the common terminal.
[0078] Advantageously, a ramp-shaped voltage is also injected during operation at the common terminal. This ramp-shaped voltage is advantageously synchronized with a clock signal from the main control circuit UL. Such a voltage allows compensation for the zero located on the right half-plane zero (RHPZ).
[0079] Consequently, a resulting voltage is induced at the common terminal, which is the sum of the different voltages from the N stages and a voltage representing the IT current flowing in the main switch TMAIN. This resulting voltage depends on the activation state of each stage.
[0080] Advantageously, the gain modulation circuit Ml is further connected, via its output terminal RCIN, to the input resistance RIC of the primary circuit of the switching power supply Ml00, so as to influence the stabilization of the current loop. Indeed, this connection makes it possible to actively control the input impedance of the source SOURCE. The impedance of the source SOURCE is not constant and depends on the connection point to the electrical distribution network. These impedance variations, if not controlled, can destabilize the current loop.
[0081] Thus, by injecting a voltage proportional to the current ISOURCE flowing through the input capacitor CIN at the common terminal, and through a resistor RD AMP, it is possible to achieve active damping of the source impedance SOURCE. The result is an improvement in the stability of the current loop of the power supply device 100, as well as the robustness of the main control circuit to possible variations in the source impedance SOURCE.
[0082] In embodiments called analog embodiments, the first module Ml00 is a module operating in analog mode, an example of which is illustrated in [Fig.4].
[0083] In the analog embodiment, the first module M100 comprises a first circuit, a second circuit connected to the first circuit and a network of N switches Ti, i between 1 and N.
[0084] Each switch Ti is configured to switch between a conducting state and a blocked state, so as to control, depending on its state, the value of one of the plurality of N binary signals Bi. The switching of the switches Ti is determined by the first circuit and the second circuit.
[0085] The first circuit is configured to divide the input voltage value into N ranges during operation. In one example, the N ranges are equal. In another example, the N ranges are different. In yet another example, at least two of the N ranges are different. The first circuit thus defines a set of N intermediate branches, each delivering a first signal that is a function of a corresponding range of the input voltage value. Each intermediate branch is connected to an input terminal of the second circuit.
[0086] In the example of [Fig. 4], the second circuit comprises a plurality of input terminals, some of which are connected to one of the N intermediate branches of the first circuit, and a plurality of N output terminals. The second circuit is configured, in operation, to deliver at each of its output terminals a second on / off signal depending on the corresponding first signal from the first circuit. Each of the output terminals of the second circuit is connected to the input terminal of one of the N switches, so that one of the second signals controls the switching state of the corresponding switch Ti.
[0087] In the example of [Fig.4], the first circuit includes a divider network comprising N+l resistors Ri, for i between 0 and N, so that each intermediate branch carries a potential Vi, for i between 1 and N.
[0088] In the example of [Fig. 4], the second circuit comprises a network of hysteresis comparators Ui, each connected, at its non-inverting terminal, to one of the intermediate branches. Each inverting terminal of the hysteresis comparators is connected to a common voltage source delivering a reference voltage Vref. For example, the reference voltage Vref is between 3.3 and 12 V. This reference voltage Vref is stable and has low noise.
[0089] Advantageously, each switch Ti is connected to a combination of a resistor RPULL and a capacitor Ci. The combination of the resistor RPULL with the capacitor Ci forms a delay network with a time constant RPULL*Ci. This time constant allows adjustment of the switching time of the switch Ti and therefore of the binary signal Bi that it delivers. For example, each switch Ti is a transistor wired in open-collector configuration to the associated resistor RPULL.
[0090] Figure 5 illustrates a possible example of the gain modulation circuit M1 combining the first module M100 shown in Figure 4 and the second module M10 shown in Figure 3. In this example, the number N of stages is equal to 4. For example, in this analog embodiment, the area required for the gain modulation circuit M1 can be between 3 and 4 cm².
[0091] In this example, the current-harvesting block M21 consists of a current transformer TSENS, a diode DSENS, and a resistor RsO. The transformer ratio can range from 1:100 to 1:500 depending on the desired output power and the maximum IT current flowing in the primary circuit, and in particular, in the main switch TMAIN of the switching power supply 100. The IT current should closely match the actual current flowing in the main switch TMAIN. Peak current mode control requires a high transformer cutoff frequency of at least 10 times the power supply operating frequency. To ensure proper operation, this frequency should preferably be much higher.
[0092] In this example as well, the resistors Rs1 to Rs4 and the MOSFET transistors SI to S4 form four gain switching networks. The resistors are chosen such that RsO <Rsl<Rs2<Rs3<Rs4. L’ordre de grandeur de RsO est de 10 à 20 ohms.
[0093] Comparators U1 to U4 switch to the high state when the mains voltage is present on one of the intermediate branches of the first circuit (which is a divider network) exceeds Vref. The transition to the high state causes the corresponding switch (a MOSFET transistor T1 to T4) to switch to the conducting state and results in the rapid discharge of the corresponding connected capacitor (Cl to C4), forcing the corresponding MOSFET transistor SI to S4 to the blocked state.
[0094] Comparators U1 to U4 switch to the low state when the voltage Vi (i.e., the input voltage range) present on one of the branches of the divider network is less than VREF. The switching to the low state causes the corresponding output transistor, T1 to T4, to switch to the off state, allowing the corresponding connected capacitor, Cl to C4, to charge at a rate Rpull*Ci. The corresponding MOSFET transistor, SI to S4, will switch from the off state to the on state with a switching time proportional to the time constant Rpull*Ci of the corresponding delay network.
[0095] The switching of the MOSFET transistors from SI to S4 is cumulative, creating a damping effect. In other words, when switching to the on state, MOSFET S4 switches first, followed by transistor S3, then transistor S2, and finally transistor SL. By design, switching of transistors S4 and S2 without switching of transistor S3 is impossible. Similarly, when switching to the off state, transistor SI switches first, followed by transistor S2, then transistor S3, and finally transistor S4.
[0096] Consequently, the modulation of the current loop gain is achieved by connecting the resistances Rsl to Rs4, successively, in parallel with the resistance RsO.
[0097] Figure 6 illustrates the effective input impedance R seen by the main control circuit U1 at its input terminal CS, as a function of the value of the binary word B and the resistances Rs1 to Rs4, for an AC input voltage varying between 85 VAC and 265 VAC. The effective input impedance R is lower than the resistance Rs0, improving the noise immunity of the main control circuit U1.
[0098] Thus, according to the invention, there is no longer a continuous path between the source SOURCE and the current loop of the switching power supply device 100.
[0099] Figure 7 illustrates the time evolution of the effective input impedance R seen by the main control circuit U1 as a function of the variation of the input voltage ACIN from the source SOURCE. This effective input impedance increases when the input voltage ACIN increases and decreases when the input voltage ACIN decreases. For each voltage Vi reached by the input voltage ACIN, corresponding to a given range and a given intermediate branch of the first circuit, the value of the effective impedance R is equal to the parallel resistance of the resistances R0 to RN+li, for i an integer varying between 1 and N.
[0100] As seen in [Fig. 7], if the input voltage were to increase, the blocking time of the MOSFET transistors SI at S4 is short, so that the gain The current loop can be updated rapidly (for example, in the event of a mains overvoltage). This behavior reduces the risk of power overshoot at the power supply output. Conversely, when the input voltage decreases, the switching time of the MOSFET transistors SI to S4 is delayed, resulting in the maintenance of the previously applied gain value for a period TMaintient, as long as the average value of the input voltage remains constant over the duration Rpull*Ci.
[0101] Indeed, the decrease in the average value of the input voltage during a period of time greater than or equal to Rpull*Ci allows the successive switching of the MOSFET transistors SI up to S4, adjusting the loop gain to the new input voltage, and corresponding to the release phase of the current loop gain over a time period TRelâche.
[0102] In embodiments called digital embodiments, the first module Ml00 is a module operating in digital mode, an example of which is illustrated in [Fig.8].
[0103] In some digital embodiments, the first M100 module includes a filter and a CPU microcontroller.
[0104] Advantageously, the filter is configured to filter the input voltage from the SOURCE. For example, and as illustrated in [Fig. 8], the filter can be composed of a network of passive components such as a pair of resistors R0 and RI providing a voltage filtered by a capacitor Cl. Thus, advantageously, the filter lowers and limits the noise of the voltage that will be sent to the input of the microcontroller CPU.
[0105] Advantageously, the CPU microcontroller comprises: - an analog-to-digital converter (ADC) configured to receive the input voltage filtered by the filter, - a first circuit connected to the analog-to-digital converter (ADC), and configured to perform, during operation, a first logic function Fl, so as to deliver at the output, a first output voltage that is a function of the filtered input voltage; and -a second circuit connected to the first circuit and comprising N output terminals, and configured to perform, in operation, a second logic function F2, so as to generate the plurality of N binary signals Bi.
[0106] According to one example, the CPU microcontroller is an 8-bit microcontroller incorporating an analog-to-digital converter (ADC).
[0107] The analog-to-digital converter (ADC) converts the analog voltage value from the filter into an integer digital value. Advantageously, the conversion takes place at a read frequency higher than the maximum frequency of The source. For example, the playback frequency will be 20 to 50 times higher than this maximum frequency. For example, the playback frequency can be chosen between 1 kHz and 3 kHz, so as to be compatible with main source frequencies of 50 Hz (in Europe) or 60 Hz (in North America). The playback frequency determines the response time of the gain modulation circuit M1. Figure 9 illustrates an input voltage profile at a frequency of 50 Hz and corresponding playback points of the ADC at a playback frequency of 1 kHz.
[0108] Advantageously, the resolution of the analog-to-digital converter (ADC) in bits is at least equal to the number of stages N of the gain modulation (ML) circuit. Preferably, this resolution is between 8 bits and 14 bits. The analog-to-digital conversion is triggered automatically by the CPU microcontroller's interrupt system. The conversion result is immediately available in memory and updated at the selected read frequency. To reduce conversion noise and improve conversion quality, averaging can be added. Averaging over 2, 4, or 8 samples can be performed by the microcontroller at each read.
[0109] According to one example, the operating range of the analog-to-digital converter ADC is located between 0 and 3.3 V. The gain of the resistive device formed by the resistors R0 and RI of the filter can be chosen so that the maximum operating voltage of the switching power supply device 100 corresponds to the maximum possible input voltage of the analog-to-digital converter ADC.
[0110] In the example shown in [Fig. 8], the cutoff frequency of the low-pass filter formed by resistor R0 and capacitor Cl must be higher than the frequency of the source SOURCE. For example, this frequency is more than 100 times higher, in order to achieve a compromise between the system's reaction time to variations in the source SOURCE and the effectiveness of filtering the switching noise of the main switch TMAIN. Figuratively speaking, when the source SOURCE delivers an alternating voltage, the voltage present at the input of the analog-to-digital converter (ADC) is a positive miniature image of that alternating voltage.
[0111] The analog-to-digital converter ADC is connected at its output to the input of the first circuit performing the first logic function Fl, so that the input signal of the first logic function Fl is the digital result from the analog-to-digital converter ADC.
[0112] The execution of the first logic function Fl is synchronized with the read frequency of the analog-to-digital converter (ADC), so that the digital value presented at the output of the first logic function Fl is updated at the same frequency as the read frequency of the analog-to-digital converter. ADC. Advantageously, the total latency between conversion and the availability of a new output value from the first logic function Fl is much lower than the chosen read frequency. For example, the total latency can be a few microseconds.
[0113] As previously stated, the first circuit delivers, in operation, a first output voltage, by performing the first logic function Fl.
[0114] The first logic function Fl performs three actions which will be described below: - a first action of extracting a maximum voltage value; - a second action to maintain said first output voltage at said maximum voltage value; - a third action of reducing said first output voltage from the maximum voltage value.
[0115] During the first operation, the first logic function Fl extracts the maximum value of the voltage read at the input of the analog-to-digital converter (ADC). The first logic function Fl returns the peak value each time the conversion result is updated by the CPU microcontroller and is greater than the previous value. The update of the peak value at the output of the first logic function Fl is performed immediately after the analog-to-digital converter (ADC) makes the conversion result available. Therefore, the output of the first logic function Fl presents at any given time the peak value of the voltage across the SOURCE (for example, the mains voltage). [Fig. 10] shows, for the example source voltage shown in [Fig. 9], the two peak values retained by the first logic function FL
[0116] During the second action, the first logic function Fl maintains the peak value for a predetermined duration TMaintenance. For example, the hold time TMaintenance can be between 2 and 10 times the period corresponding to the minimum frequency of the source SOURCE. For instance, the hold time could be between 20 ms and 200 ms. This value is maintained throughout this period as long as the results of the subsequent conversions performed by the analog-to-digital converter (ADC) and presented as input to the first logic function Fl remain lower than the held value. Otherwise, the first logic function Fl will switch from the hold state to the first maximum value extraction action described above.
[0117] Figure 11 shows two examples of signals (left and right) from the first circuit implementing the first logic function Fl, and in particular the hold time TMaintient and the change in the held value as a function of the detected peak value. This change corresponds to the switch from the hold state to the maximum value extraction state of the first logic function FL.
[0118] Advantageously, during operation, the hold time eliminates the risk of oscillation of the current loop formed by the main control circuit U1, whose gain would follow all variations in the amplitude of the source voltage SOURCE. Here, the gain modulation circuit M1 is very fast at increasing the current loop gain but slow at decreasing it. This asymmetry in response time immunizes the gain modulation circuit M1 and the rest of the switching power supply 100 from overreacting to even the slightest variations in the mains voltage.
[0119] During the third action, the first logic function Fl decreases the previously held value. This final phase begins when the value holding phase has been completed for the full programmed duration TMaintain. For example, the release time can be set between 5 and 10 times the holding time of the holding period. The release time is the time required to transition from the maximum to the minimum value of the modulator gain. The release occurs as long as the results of the subsequent conversions performed by the analog-to-digital converter (ADC) and presented at the input of the first logic function Fl remain lower than the released value. Otherwise, the first circuit will switch the first logic function Fl from the release state to the first action of extracting the previously described maximum value.
[0120] Fig. 12 shows two examples of signals from the first circuit performing the first logic function Fl, and in particular the change of this signal between the holding time and the release state on the left, and the switch, on the right, from the release time to the holding time following the switch of the first logic function Fl from the release state to the maximum value extraction state.
[0121] As previously stated, in the digital embodiments, the first module M100 includes a second circuit whose operation will be described below. The second circuit comprises N output terminals and is configured to perform, in operation, a second logic function F2, so as to generate the plurality of N binary signals Bi.
[0122] The second logic function F2 performs a conversion of the signal from the first logic function Fl (in other words the value of the peak held or released) into a value to be applied to the N output terminals, thus producing the N binary signals Bi.
[0123] Advantageously, the execution of the second logic function F2 is synchronized with the reading frequency of the analog-to-digital converter ADC.
[0124] By construction, the amplitude of the binary word B formed from the N binary signals Bi is inversely proportional to the amplitude of the peak provided by the first function logic Fl. Furthermore, the gain rank evolves in the inverse direction of the amplitude of the binary word B.
[0125] Figure 13 shows a possible example of a gain modulation circuit M1 combining the first module M100 of the digital embodiment illustrated in Figure 8 and the second module M10 illustrated in Figure 3. In this figure, each of the N output terminals of the second circuit of the first module M100 is connected to one of the N stages of the second module M10. For example, in this digital embodiment, the area required for the gain modulation circuit M1 can be between 1.5 and 2 cm².
[0126] Advantageously, in digital embodiments, it is possible to create 2AN+1 different gain ranks, in other words 2AN+1 gain modulation amplitude values.
[0127] On the example of [Fig. 13], each of the binary signals Bi composing the binary word B is injected, in operation, into a control gate of a transistor Si of the second module Ml 10. The transition to the high state of the signals Bi causes the switching to the conducting state of the transistors Si and the paralleling of the corresponding resistance Rsi with the resistance RsO.
[0128] Unlike analog embodiments, the parallel connection of the branches formed by the transistors Si and the resistors Rsi is no longer cumulative. Thus, the variation of the modulator gain can make value jumps without passing through intermediate states.
[0129] Figure 14 illustrates the effective input impedance R seen by the main control circuit U1 at its input terminal CS, in the example of Figure 13, as a function of the value of the binary word B and the resistances Rsi to Rs4, for an AC input voltage ranging from 85 VAC to 265 VAC. The effective input impedance R is lower than the resistance RsO, improving the noise immunity of the main control circuit U1. As can be seen in this figure, the gain rank varies from 0 to 16.
[0130] Advantageously, the update of the binary word B performed by the second logic function F2 is synchronized with a PWM_TMAIN control signal from the main control circuit U1 and configured to control the main switch TMAIN. The control signal is typically a pulse-width modulation (PWM) signal. This synchronization eliminates an uncertainty in the resistive value seen at the common terminal R due to the approximate switching speed of the transistors Si, and because the update of the output values of the CPU microcontroller of the first module M100 is sequential.
[0131] Thus, when, for example, the main control circuit U1 operates in peak current mode, the entire period during which the main switch TMAIN is blocked is available to update the gain value without risk to the switching power supply. During this period, the IT current flowing through the main switch TMAIN is zero, and consequently no voltage develops at the output terminal R of the gain modulation circuit M1, and the value formed by the parallel connection of the resistors Rsi is negligible.
[0132] Advantageously, the full execution time of the first logic function Fl, the second logic function F2, and the writing of the binary word B to the output ports of the CPU microcontroller is chosen so as to be less than the minimum time in the blocked state of the main switch TMAIN.
[0133] Figure 15 shows an example of the time profile of the IT current flowing through the main switch TMAIN. In this figure, the increase in the IT current can be observed when the main switch TMAIN is conducting, and the drop to zero of this IT current when the main switch TMAIN is blocked (during the period Toff Min). During this period Toff Min, the binary word B can be updated.
[0134] According to an example of the numerical embodiment, for which N is equal to 4 and the second module Ml 10 is that of the example in [Fig. 3], the resistances Rsi of the second module Ml 10 can be chosen such that RsO <Rsl<Rs2<Rs3<Rs4. Selon cet exemple, l’ordre de grandeur de RsO est de 10 à 20 ohms. Aussi, par le choix de Rsl=Rs2 / 2=Rs3 / 4=Rs4 / 8, l’étalement des étages sur la plage de tension d’entrée de la source SOURCE est optimal, par exemple de lOOVac à 240Vac.
[0135] For the general case of digital embodiments, the resistances Rsi can be chosen such that Rsl=Rsi / i for i between 1 and N.
[0136] One of the advantages of the Ml gain modulation circuit according to the invention lies in its simplicity of implementation and its small size.
[0137] Figure 16 shows an example of the compensation of the output power PLO AD received by the load LLO AD as a function of the input voltage VSOURCE. The sawtooth profile around a constant value of this power PLO AD with the switching power supply 100 according to the invention can be observed in this figure, compared to the output power profile with a prior art switching power supply.
[0138] Figure 17 shows the influence (right) of integrating the gain modulation circuit M1 into a switched-mode power supply on the current profile ISOURCE from the source SOURCE compared to the profile of this current without this integration (left). The damping of fluctuations in this current can be observed when the gain modulation circuit M1 is integrated.
[0139] The switching power supply device 100 including the gain modulation circuit Ml described above can be advantageously used to power a high-power loudspeaker.
[0140] Thus, a second aspect of the invention relates to a loudspeaker 200 incorporating a switching power supply according to the first aspect of the invention. Figure 18 schematically illustrates such a loudspeaker 200 incorporating the switching power supply 100.
[0141] For example, the acoustic enclosure can be a high-power, amplified enclosure.
[0142] In another use, the previously described switching power supply device 100 can be separated from the enclosure it powers and alternatively integrated into an external acoustic amplifier.
[0143] Thus, a third aspect of the invention relates to an acoustic amplification device 300 comprising a switching power supply device 100 according to the first aspect of the invention. Figure 19 schematically illustrates such an acoustic amplification device 300 incorporating the switching power supply device 100. In one example, the amplification device is external and can power one or more loudspeakers.
[0144] Although described through a number of detailed embodiments, the proposed method and the equipment for implementing the method include various variants, modifications, and improvements that will be obvious to those skilled in the art, it being understood that these various variants, modifications, and improvements form part of the scope of the invention, as defined by the following claims. Furthermore, different aspects and features described above may be implemented together, separately, or substituted for one another, and all the different combinations and subcombinations of aspects and features form part of the scope of the invention. In addition, some of the systems and equipment described above may not incorporate all of the modules and functions described for the preferred embodiments. Industrial application
[0145] The invention may find application in particular in the field of acoustics but other fields of application are possible.
[0146] The invention is not limited to the examples of the gain modulation circuit Ml, the first module Ml00 and the second module Ml 10 described above, only by way of example, but it encompasses all the variants that a person skilled in the art may consider within the framework of the protection sought.
Claims
1.
2. Demands Switching power supply device (100) configured to deliver an output voltage across a load from an input voltage supplied by a source, comprising: - a transformer (TRMAIN) comprising a primary winding and a secondary winding to which the load is connected; - a main switch (TMAIN) connected to the primary winding and configured to switch between an activation state in which a current flows through it and a deactivation state; - a main control circuit (Ul) configured to apply a gain to said current (IT), so as to maintain the output voltage constant; - a gain modulation circuit (Ml) connected at input to the source and at output to said main control circuit (Ul), and configured to generate at output, on the basis of a voltage from the source, a control signal configured to modulate said gain, the gain modulation circuit (Ml) comprising a plurality of N stages, said voltage controlling an activation of a set of stages among the plurality of N stages. Switching power supply device (100) according to claim 1, characterized in that the gain modulation circuit (Ml) is configured to: a. Generate, from the input voltage, a plurality of N' binary signals (Bi) together encoding a binary word (B) of N bits representing a gain rank determining the set of stages, the set of activated stages determining a gain modulation amplitude; and b. Generate the control signal from said gain modulation amplitude.
3. Switching power supply device (100) according to claim 2, characterized in that the value of the binary word (B) is a decreasing function of the input voltage.
4. Switching power supply device (100) according to claim 2 or 3, characterized in that the gain modulation circuit (M1) comprises: a. A first module (M100) configured to receive as input, in operation, said input voltage and generate as output, said plurality of N' binary signals; b. A second module (M100) configured to receive as input, in operation, the plurality of N' binary signals (Bi) and an electrical signal representative of said current (IT) flowing in said main switch (TMAIN), the second module (M100) comprising said plurality of N stages, each of the N stages being voltage controlled by one of the N' binary signals (Bi), the plurality of the N stages joining at a common terminal connected to the main control circuit (U1), so that the control signal is delivered, in operation, by said common terminal.
5. Switching power supply device (100) according to any one of the preceding claims, characterized in that each stage comprises a series association of a transistor (Si) with a resistor (Rsi).
6. Switching power supply device (100) according to claim 4, characterized in that the first module (Ml00) comprises a microcontroller (CPU), the microcontroller (CPU) comprising: a. an analog-to-digital converter (ADC) configured to receive an effective voltage from the input voltage; b. a first circuit connected at the output of the analog-to-digital converter, and configured to perform, in operation, a first logic function (Fl), so as to deliver at the output, a first output voltage as a function of the effective voltage; c. a second circuit connected at output to the first circuit and configured to perform, in operation, a second logic function (F2), so as to generate the plurality of N' binary signals (Bi).
7. Switching power supply device (100) according to the preceding claim, characterized in that the first logic function (Fl) is configured to perform: a. a first action of extracting a maximum voltage value; b. a second action of maintaining said first output voltage at said maximum voltage value; c. a third action of decreasing said first output voltage from said maximum voltage value.
8. Switching power supply device (100) according to any one of claims 6 or 7, characterized in that: - the second circuit comprises N'' output terminals, - the second logic function (F2) is configured to convert the first output voltage into a plurality of binary values intended to be applied to the N'' output terminals of the second circuit, so that the gain rank is between 1 and 2N +1.
9. Switching power supply device (100) according to any one of claims 6 to 8, characterized in that the first module (M100) is, in operation, synchronized with a control signal (PWM_TMAIN) from the main control circuit (Ul), the control signal (PWM_TMAIN) being configured to control the main switch (TMAIN).
10. Switching power supply device (100) according to any one of claims 1 to 5, characterized in that the first module (M100) comprises a circuit and a network of N'' switches (Ci), the first circuit being configured to divide, in operation, the value of the input voltage into N'' ranges, so as to generate the first N''' signals, each of the first N''' signals being a function of a corresponding range, each switch (Ci) being configured to switch between a conducting state and a blocking state, and to deliver, in operation, a binary signal from among the plurality of the N' binary signals (Bi), each first signal determining, in operation, the switching of a corresponding switch in the network of N’” switches (Ci).
11. Switching power supply device (100) according to claim 10, characterized in that the first circuit comprises a network of resistors (Ri) connected in series.
12. Switching power supply device (100) according to any one of claims 10 or 11, characterized in that the first module (M100) further comprises a comparator network (Ui), each comparator comprising a non-inverting terminal and an inverting terminal, each non-inverting terminal being configured to receive, in operation, a corresponding signal, and each inverting terminal being connected to a common voltage source delivering a voltage (Vref), each on / off signal being configured to control the switching of a corresponding switch in the network of switches (Ci).
13. Switching power supply device (100) according to claim 12, characterized in that: - the first circuit comprises intermediate branches each delivering a corresponding signal, - each comparator is connected to a branch of the corresponding intermediate branches in an increasing order of the corresponding ranges.
14. Acoustic enclosure comprising a switching power supply device according to any one of claims 1 to 13.
15. Acoustic amplification device comprising a switching power supply device according to any one of claims 1 to 13.