Method of depositing a profiled product onto a support, for example a cylindrical one.
The method of applying ultraviolet or heat-sensitive ink marks on profiled products addresses the issues of low accuracy and repeatability in existing marking methods, enabling precise alignment and detection of poor-quality joints for improved tire manufacturing.
Patent Information
- Authority / Receiving Office
- FR · FR
- Patent Type
- Utility models
- Current Assignee / Owner
- MICHELIN & CO (CIE GEN DES ESTAB MICHELIN)
- Filing Date
- 2024-12-05
- Publication Date
- 2026-06-12
AI Technical Summary
Existing methods for marking profiled products in elastomer compounds, such as tire manufacturing, suffer from low measurement accuracy and repeatability due to mechanically applied marks, which are visible and prone to fading, and only allow measurements in the longitudinal direction.
A method involving the application of ultraviolet or heat-sensitive ink marks on the ends of profiled products before deposition, followed by imaging after deposition, to ensure precise alignment and detection of poor-quality joints using inkjet marking devices and imaging systems.
Improves measurement accuracy and repeatability, allows for precise alignment of profiled products, and ensures high-quality joints by detecting and signaling poor-quality alignments through visible or heat-disappearing ink marks.
Smart Images
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Abstract
Description
Title of the invention: Method for depositing a profiled product onto a support, for example a cylindrical one.
[0001] The present invention relates to the application of marks to a profiled product made in an elastomer mixture for the purpose of using the profiled product thus marked for the manufacture of a semi-finished product such as a tire blank.
[0002] During the manufacture of a tire prototype, various profiled products made from different elastomer compounds are used. In order to obtain a high-quality, uniform tire, it is necessary that the profiled products be positioned as precisely as possible relative to each other, as well as relative to various reference axes or planes. Furthermore, it may also be necessary that the ends of the profiled products meet as precisely as possible.
[0003] Document EP3390031 describes a method for winding a rubber strip onto a form of revolution, in which a strip of predetermined length is cut, front edge and back edge marks are applied to it, it is drawn towards the form of revolution, the front edge is placed on the form, and the form is rotated to wind the strip onto the form.
[0004] In the process described in this document EP3390031, the front and rear front marks are used to control the movement of the strip and the rotation of the shape of revolution so as to compensate for variations in the length of the strip and to obtain a good quality joint of its ends.
[0005] In this document EP3390031, the front and rear front markings are mechanically applied by marking rollers. These marking rollers locally deform the rubber strip and leave visible recessed markings on its surface.
[0006] First, these mechanically applied marks do not offer high measurement accuracy. Indeed, since the marks must be deep enough to be visible, these marks are also wider and therefore less precise.
[0007] Furthermore, since the rubber band is made of a substantially elastic material, these mechanically applied marks do not offer great repeatability, as the marks can fade locally and lead to measurement errors and false alarms.
[0008] Finally, the marks disclosed in this document EP3390031 allow measurements to be made only in the longitudinal direction of the rubber strip.
[0009] Document JP4537624 proposes a method for verifying the quality of the joint between the two ends of a strip of rubber deposited on a drum of manufacturing and constituting the future tread of a tire. In this verification method, marks are applied upstream and downstream of a cut in the rubber strip and during the cutting of this rubber strip.
[0010] This document JP4537624 provides that the marks are applied mechanically, using punching devices, or that these marks are made with ink.
[0011] As previously stated, mechanically applied marks do not offer high measurement accuracy or high repeatability.
[0012] Furthermore, the marks made with ink can cause traces to appear randomly on the tire after baking, and these traces are not compatible with the desired appearance of the tire for its marketing.
[0013] Finally, the marks disclosed in this document JP4537624 allow measurements to be taken only in the longitudinal direction of the rubber strip.
[0014] The present invention aims to overcome the drawbacks of prior art methods and processes.
[0015] To this end, the invention relates to a method for depositing a profiled product onto a support, the profiled product being made of an elastomeric mixture and cut to a predefined length before being deposited on said support, the two ends of the profiled product joining together when the profiled product is deposited on said support, the depositing method comprising a step of applying marks on the two ends of the profiled product, this marking step being carried out before the depositing of the profiled product on the support, and the depositing method comprising a step of acquiring at least one image of the junction of the two ends of the profiled product and of the marks affixed to these two ends, this acquisition step being carried out after the depositing of the profiled product on the support.
[0016] According to the invention, the deposition process provides that the marks affixed to the ends of the profiled product are affixed with an ink that is only visible under ultraviolet or infrared radiation, or with an ink that disappears under the effect of heat when the profiled product is subjected to a temperature above 50°C, and for example between 90 and 150°C.
[0017] By being made with ink, the applied markings offer better measurement accuracy and repeatability than mechanically applied markings. Furthermore, the inks specified above offer the advantage of not leaving traces visible to the human eye on the product, such as a tire, manufactured with the profiled product that has been marked according to the invention.
[0018] Advantageously, but not necessarily, the invention may also provide that: - the markings affixed to the two ends of a profiled product consist of at least one motif which includes at least one line extending in the direction longitudinal line of the profiled product and at least one line extending in the transverse direction of the profiled product, - a mark affixed to one end of a profiled product consists of a plurality of motifs comprising at least one line extending in the longitudinal direction of the profiled product and at least one line extending in the transverse direction of the profiled product, these different motifs being aligned with each other in the transverse direction of the profiled product, - The application of a mark to the rear end of a first profiled product is carried out when this rear end is cut and separated from the front end of a second profiled product, - the markings are applied simultaneously to the rear end of the first profile and to the front end of the second profile, which are separated from each other during cutting. - An alert is generated when the markings affixed to the two front and rear ends of a profiled product placed on the support are not at the desired distance from each other in the longitudinal direction of the profiled product or are not aligned in the transverse direction of the profiled product, - the support is cylindrical and takes for example the form of a drum for making a tire or a tire blank in the process of being made, - the profiled product constitutes the tread of a future tire or another component of a tire blank such as a ply, for example reinforced.
[0019] The invention also relates to an installation for depositing a profiled product onto a support, the depositing installation comprising a feeding station supplying the continuous profile from which the profiled product to be deposited is cut, the depositing installation comprising a cutting station allowing a predefined length to be taken from the continuous profile which will constitute the profiled product to be deposited on the support, the depositing installation comprising a first conveying device allowing the continuous profile exiting the feeding station to be received and the continuous profile to be transported to the cutting station and a second conveying device allowing the profiled product to be transported from the cutting station to the support on which the profiled product is to be deposited, the depositing installation comprising two inkjet marking devices located on either side of the cutting station,each inkjet marking device that allows a mark to be applied to one end of a profiled product with ink that is only visible under ultraviolet or infrared radiation, or with ink that disappears under the effect of heat when the profiled product is subjected to a temperature above 50°C, and for example between 90 and 150°C.
[0020] In this deposition installation, each inkjet marking device is for example mounted movably in translation in the transverse direction of the profiled product on a transverse guide and drive ramp in translation located above the first conveying device.
[0021] Other features and advantages of the invention will become apparent from the following description. This description, given by way of example and not limitation, refers to the accompanying drawings in which: - [Fig. 1] represents a schematic side view of an installation for depositing a profiled product according to the invention, - [Fig.2] represents a schematic top view of a junction between two ends of a profiled product, - [Fig.3] represents a schematic side view of a good quality joint between two ends of a profiled product, - [Fig.4] represents a schematic side view of a poor quality joint between two ends of a profiled product due to the profiled product being too short in length, - [Fig. 5] represents a schematic side view of a poor quality joint between two ends of a profiled product due to an excessive length of said profiled product, - [Fig.6] represents a schematic top view of a cutting station and marking devices of an installation for depositing a profiled product according to the invention.
[0022] The invention relates to a method for depositing a profiled product made of an elastomeric compound onto a substrate. The profiled product is, for example, made of an elastomeric compound intended to be subsequently vulcanized. For example, this elastomeric compound is an unvulcanized compound whose composition includes at least one elastomer (natural or synthetic rubber), one or more reinforcing fillers (carbon black, silica), and one or more additional agents, for example, intended to initiate and control the vulcanization reaction.
[0023] Figure 1 illustrates a dispensing installation 10 for a profiled product P onto a support 12, such as a tire blank. This dispensing installation 10 allows, for example, the dispensing process according to the invention to be implemented. This dispensing installation 10 includes a feeding station 14 supplying the continuous profile PC from which the profiled product P to be dispensed is cut. This feeding station 14 can be an extruder or other machine continuously generating the continuous profile PC to be cut, or an automated device unwinding the continuous profile PC from a suitable storage device. At the outlet of the feeding station 14, the dispensing installation includes a cutting station 16 for taking a length predefined in the continuous profile PC, which will constitute the profile product P to be deposited onto the support 12. The depositing system 10 includes, for example, a first conveying device 18 for receiving the continuous profile PC exiting the feed station and transporting the continuous profile PC to the cutting station. The cutting station 16 includes, for example, a blade 20 driven in translation by an actuator 22 in a cutting plane P16 passing through the continuous profile PC. For example, the depositing system 10 includes an anvil 24 for supporting the continuous profile PC during cutting. This anvil 24 includes a central recess for receiving the blade 20 at the end of its translation. The depositing system 10 includes, for example, a second conveying device 26 for transporting the profile product P from the cutting station 16 to the support 12 onto which the profile product P is to be deposited.
[0024] In the present invention, the support 12 is preferably cylindrical. For example, and as illustrated in [Fig. 1], the profiled product P constitutes the tread of a future tire, and the support 12 is a tire blank under construction. Alternatively, the profiled product P may be another component of a tire blank, such as a ply, for example, a reinforced one, and the support 12 may be a tire-making drum. When the profiled product P is deposited, the support 12 is rotated R, for example, by an electric motor (not shown).
[0025] When the profiled product P is placed on said support 12, and as illustrated in [Fig. 2], the two ends E1, E2 of the profiled product P join together. Particularly in the context of tire blank production and tire manufacturing, it is desirable that the junction J of the two ends E1, E2 of the profiled product P be of the highest possible quality.
[0026] Figure 3 illustrates a high-quality joint J between the two ends E1 and E2 of the profile product P in the longitudinal direction LO of the profile product P, with the rear face AR of the second end E2 of the profile product P fitting perfectly against the front face AV of the first end E1 of the profile product P. In the example shown in Figure 3, the rear face AR and the front face AV of the profile product P are beveled to improve the subsequent welding of these ends. The welding of these two ends is, for example, carried out by pressure welding with a suitable tool such as a roller and performed manually or automatically.
[0027] Figure 4 illustrates a lower quality junction J at both ends E1, E2 of the profiled product P in the longitudinal direction LO of the profiled product P. Since the length of the profiled product P is insufficient, the rear face AR of the second end E2 of the profiled product P only partially overlaps the front face AV of the first end El of the profiled product P. This partial overlap implies a lack of material detrimental to the uniformity of the future product, such as a tire, manufactured with the profiled product P.
[0028] Figure 5 illustrates another type of lower-quality junction J of the two ends E1, E2 of the profiled product P in the longitudinal direction LO of the profiled product P. In this other case, the length of the profiled product P being too great, the rear face AR of the second end E2 of the profiled product P overlaps the front face AV of the first end El of the profiled product P and extends beyond this front face AV and over the first end El of the profiled product P. This excessive overlap results in a surplus of material that is detrimental to the uniformity of the future product, such as a tire, manufactured with the profiled product P.
[0029] Figure 2 illustrates a less than ideal junction J of the two ends E1, E2 of the profiled product P in the transverse direction TA of the profiled product P. In this case, the first end E1 of the profiled product P is not aligned with the second end E2 of the profiled product P. This transverse offset impairs the quality of the future product, such as a tire, manufactured with the profiled product P.
[0030] The deposition method according to the invention aims to detect and signal a poor quality junction J between the two ends E1,E2 of a profiled product P deposited on a support 12.
[0031] To this end, the deposition process includes a step of applying MA marks to the two ends E1, E2 of the profiled product P, and a step of acquiring at least one image of the junction J of the two ends E1, E2 of the profiled product P and of the MA marks affixed to these two ends. The marking step is carried out before the profiled product P is deposited onto the support 12, and the acquisition step is carried out after the profiled product P has been deposited onto the support 12. The MA marks are affixed to the upper surface of a profiled product P.
[0032] According to the invention, the deposition process provides that the MA marks affixed to the ends E1,E2 of the profiled product P are affixed with an ink that is only visible under ultraviolet or infrared radiation, or with an ink that disappears, for example by absorption and modification of its properties, under the effect of heat when the profiled product is subjected to a temperature above 50°C, and for example between 90 and 150°C.
[0033] To implement this marking, the dispensing installation 10 includes, for example, two DM inkjet marking devices located on either side of the cutting station 16. Thus, the marking and cutting of two consecutive profile product ends P can be carried out simultaneously. Alternatively, the marking of two consecutive profile product ends P can be performed just before cutting these two ends. As illustrated in Figures 1 and 6, each DM inkjet marking device is, for example, mounted for translational movement. in the transverse direction TA of the profiled product P on a transverse guide and drive ramp 28 located above the first conveyor device 18. Thus, the marking devices DM can be moved above the continuous profile PC and the profiled products P cut from this continuous profile PC. According to the various variants stated above, each inkjet marking device DM makes it possible to apply a mark MA to an end E1,E2 of a profiled product P with an ink that is only visible under ultraviolet or infrared radiation, or with an ink that disappears, for example by evaporation, under the effect of heat when the profiled product is subjected to a temperature above 50°C, and for example between 90 and 150°C.
[0034] For the step of acquiring at least one image of the junction J of the two ends of the profiled product P and of the markings MA affixed to these two ends, the dispensing installation 10 includes at least one acquisition device 30 such as a camera or a 2D and / or 3D profilometer. In the case of markings MA visible only under ultraviolet or infrared radiation, the dispensing installation 10 includes a device 32 for diffusing ultraviolet or infrared radiation in addition to the acquisition device 30. Since the acquisition step is carried out after the profiled product P has been placed on the support 12, the acquisition device 30 and the diffusion device 32, if present, are mounted above the support 12.
[0035] As shown in Figures 2 and 6, the MA markings affixed to the two ends E1,E2 of a profiled product consist of at least one motif M which includes at least one line T1 extending in the longitudinal direction LO of the profiled product P and at least one line T2 extending in the transverse direction TA of the profiled product P. For example, a motif M takes the form of a cross or an L. By extending in these two directions, a motif M makes it possible both to measure any partial or excessive overlap in the longitudinal direction LO of the two ends E1,E2 of the profiled product P at a junction J, and to measure any transverse offset in the transverse direction of the two ends E1,E2 of the profiled product P at a junction J.
[0036] To improve the quality of measurements performed with MA marks, an MA mark affixed to an end E1,E2 of a profiled product consists of a plurality of motifs M comprising at least one line T1 extending in the longitudinal direction LO of the profiled product and at least one line T2 extending in the transverse direction TA of the profiled product. Preferably, and as illustrated in [Fig. 2], these different motifs M are aligned with each other in the transverse direction TA of the profiled product.
[0037] As previously stated, due to the positioning of the DM marking devices relative to the cutting station 16, the marking and cutting of two The ends of consecutive profile products P can be produced simultaneously. The application method according to the invention preferably provides that the application of a mark MA to the rear end E2 of a first profile product P is carried out when this rear end E2 is cut and separated from the front end El of a second profile product P.
[0038] For example, to save cycle time, the MA marks are applied simultaneously to the rear end E2 of the first profile and to the front end El of the second profile, which are separated from each other during cutting.
[0039] Advantageously, the deposition method according to the invention provides for generating alerts when a poor-quality junction J is detected. For example, alerts are generated when the MA marks affixed to the two front ends El and rear ends E2 of a profiled product P deposited on the support 12 are not at the desired distance from each other in the longitudinal direction LO of the profiled product or are not aligned in the transverse direction TA of the profiled product P. Of course, in both the longitudinal direction LO and in the transverse direction TA, minimal deviations from the reference value can be tolerated.Depending on the deviations observed from the reference value, alerts may only be recorded with a link to the manufactured product, signaled visually or audibly, or used to stop the operation of the deposition installation to allow an operator to remedy the problem either by readjusting the profiled product P or by discarding it.
Claims
Demands
1. A method for depositing a profiled product (P) onto a substrate (12), the profiled product being made of an elastomeric compound and cut to a predefined length before being deposited onto said substrate, the two ends (E1, E2) of the profiled product joining together when the profiled product is deposited onto said substrate, the depositing method comprising a step of applying marks (MA) to the two ends of the profiled product, this marking step being carried out before the profiled product is deposited onto the substrate, and the depositing method comprising a step of acquiring at least one image of the junction (J) of the two ends of the profiled product and of the marks (MA) affixed to these two ends, this acquisition step being carried out after the profiled product is deposited onto the substrate,the deposition process being characterized in that the markings (MA) affixed to the ends of the profiled product are applied with an ink only visible under ultraviolet or infrared radiation, or with an ink that disappears under the effect of heat when the profiled product is subjected to a temperature above 50°C, and for example between 90 and 150°C.
2. A method of deposition according to claim 1, wherein the marks (MA) affixed to the two ends of a profiled product are made up of at least one pattern (M) which includes at least one stroke (T1) extending in the longitudinal direction (LO) of the profiled product and at least one stroke (T2) extending in the transverse direction (TA) of the profiled product.
3. A method of application according to claim 2, wherein a mark (MA) affixed to an end of a profiled product is made up of a plurality of motifs (M) comprising at least one stroke (T1) extending in the longitudinal direction (LO) of the profiled product and at least one stroke (T2) extending in the transverse direction (TA) of the profiled product, these different motifs (M) being aligned with each other in the transverse direction (TA) of the profiled product.
4. A removal method according to any one of the preceding claims, wherein the application of a mark (MA) to the rear end (E2) of a first profiled product is carried out when this end rear is cut out and separated from the front end (El) of a second profiled product.
5. A removal method according to claim 4, wherein the marks (MA) are applied simultaneously to the rear end (E2) of the first profile and to the front end (El) of the second profile, which are separated from each other during cutting.
6. A deposit method according to any one of the preceding claims, wherein an alert is generated when the marks (MA) affixed to the two front (El) and rear (E2) ends of a profiled product (P) deposited on the support (12) are not at the desired distance from each other in the longitudinal direction (LO) of the profiled product or are not aligned in the transverse direction (TA) of the profiled product (P).
7. A removal method according to any one of the preceding claims, wherein the support (12) is cylindrical and takes, for example, the form of a tire manufacturing drum or a tire blank in the process of being manufactured.
8. A deposition method according to any one of the preceding claims, wherein the profiled product (P) constitutes the tread of a future tire or another component of a tire blank such as a ply, for example reinforced.
9. Installation for depositing (10) a profiled product (P) onto a support (12), the depositing installation comprising a feeding station (14) supplying the continuous profile (PC) from which the profiled product (P) to be deposited is cut, the depositing installation comprising a cutting station (16) for taking a predefined length from the continuous profile (PC) which will constitute the profiled product (P) to be deposited onto the support (12), the depositing installation comprising a first conveying device (18) for receiving the continuous profile (PC) exiting the feeding station and transporting the continuous profile (PC) to the cutting station and a second conveying device (26) for transporting the profiled product (P) from the cutting station (16) to the support (12) onto which the profiled product (P) is to be deposited,the deposition installation being characterized in that it comprises two inkjet marking devices (MD) located on either side of the cutting station (16), each inkjet marking device (MD) allowing a mark (MA) to be applied to one end (E1,E2) of a product, profiled (P) with an ink only visible under ultraviolet or infrared radiation, or with an ink which disappears under the effect of heat when the profiled product is subjected to a temperature above 50°C, and for example between 90 and 150°C.
10. Deposition installation (10) according to claim 9, wherein each inkjet marking device (MD) is mounted movable in translation in the transverse direction (TA) of the profiled product (P) on a transverse guide and translation drive ramp (28) located above the first conveying device (18).